CN203336612U - Ash expeller and boiler - Google Patents
Ash expeller and boiler Download PDFInfo
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- CN203336612U CN203336612U CN201320283293XU CN201320283293U CN203336612U CN 203336612 U CN203336612 U CN 203336612U CN 201320283293X U CN201320283293X U CN 201320283293XU CN 201320283293 U CN201320283293 U CN 201320283293U CN 203336612 U CN203336612 U CN 203336612U
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000003546 flue gas Substances 0.000 claims abstract description 28
- 238000003860 storage Methods 0.000 claims abstract description 18
- 239000000779 smoke Substances 0.000 claims abstract 4
- 239000000428 dust Substances 0.000 claims description 17
- 239000004071 soot Substances 0.000 claims description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 3
- 239000001301 oxygen Substances 0.000 claims 3
- 229910052760 oxygen Inorganic materials 0.000 claims 3
- 239000002956 ash Substances 0.000 abstract description 84
- 239000007789 gas Substances 0.000 abstract description 27
- 239000010883 coal ash Substances 0.000 abstract description 17
- 238000004140 cleaning Methods 0.000 abstract description 15
- 239000012535 impurity Substances 0.000 abstract description 5
- 238000009825 accumulation Methods 0.000 abstract description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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Abstract
本实用新型涉及除灰设备技术领域,更具体地说,涉及一种除灰器,还涉及一种锅炉。除灰器包括:具有烟气接入口和排气口的过滤室,其内部的过滤介质将其内部分割成互不连通烟气空间和净气空间,所述烟气接入口与所述烟气空间连通,所述排气口与所述净气空间连通;设置在所述过滤室下部,且与所述烟气空间连通的储灰室;和设置在所述排气口处,且端部与负压泵的抽气嘴相连通的出气管,所述出气管上设有出气阀;所述负压泵的排气嘴处设有通向大气的排气管。本实用新型提供的除灰器能够使炉膛内的气体携带炉膛内煤灰进入本除灰器进行自动除灰,避免了煤灰等杂质在炉膛内堆积,进而避免了人工清理炉膛内的煤灰,从而节省了劳动力。
The utility model relates to the technical field of ash removal equipment, in particular to an ash remover and a boiler. The ash remover includes: a filter chamber with a flue gas inlet and an exhaust port, the inside of which is divided into a non-connected flue gas space and a clean gas space by the filter medium inside, the flue gas inlet and the flue gas The space communicates, the exhaust port communicates with the clean air space; the ash storage chamber is arranged at the lower part of the filter chamber and communicates with the smoke space; and is arranged at the exhaust port, and the end An air outlet pipe connected with the air suction nozzle of the negative pressure pump, the air outlet pipe is provided with an air outlet valve; the exhaust nozzle of the negative pressure pump is provided with an exhaust pipe leading to the atmosphere. The ash remover provided by the utility model can make the gas in the furnace carry the coal ash in the furnace into the ash remover for automatic ash removal, avoiding the accumulation of impurities such as coal ash in the furnace, and further avoiding manual cleaning of the coal ash in the furnace , thereby saving labor.
Description
技术领域 technical field
本实用新型涉及除灰设备技术领域,更具体地说,涉及一种除灰器,还涉及一种锅炉。 The utility model relates to the technical field of ash removal equipment, in particular to an ash remover and a boiler. the
背景技术 Background technique
锅炉是一种能量转换设备,其种类繁多,按燃料种类可分为燃煤锅炉、燃油锅炉和燃气锅炉,其中,燃煤锅炉的炉膛内会产生大量煤灰。 Boiler is a kind of energy conversion equipment. There are many types of boilers. According to the type of fuel, it can be divided into coal-fired boilers, oil-fired boilers and gas-fired boilers. Among them, a large amount of coal ash will be produced in the furnace of coal-fired boilers. the
现有技术中,如采暖炉等小型锅炉每使用一段时间后需要停炉并采用人工方式清理炉膛内的煤灰,造成劳动力消耗量大。 In the prior art, small boilers such as heating furnaces need to be shut down after a period of time of use and the coal ash in the furnace must be cleaned manually, resulting in a large labor consumption. the
另外,人工清灰过程中会产生大量扬尘,安全隐患较大,工人的身体健康无法得到保障。同时,人工清理炉膛积灰的方式还具有效率低,清理效果差的弊端。 In addition, a large amount of dust will be generated in the process of manual dust removal, which poses a great safety hazard and the health of workers cannot be guaranteed. Simultaneously, the mode of manually cleaning the ash accumulation in the furnace also has the disadvantages of low efficiency and poor cleaning effect. the
综上所述,如何提供一种除灰装置,以避免人工清理炉膛内的积灰、节省劳动力,是本领域技术人员亟待解决的问题。 To sum up, how to provide an ash removal device to avoid manual cleaning of ash deposits in the furnace and save labor is an urgent problem to be solved by those skilled in the art. the
实用新型内容 Utility model content
有鉴于此,本实用新型提供一种除灰器,其能避免人工清理炉膛内的煤灰,利于节省劳动力。本实用新型还提供一种锅炉,其应 用了上述除灰器,完全避免了人工清理炉膛内的煤灰,能够节省劳动力。 In view of this, the utility model provides an ash remover, which can avoid manual cleaning of coal ash in the furnace, which is beneficial to labor saving. The utility model also provides a boiler, which uses the above-mentioned ash remover, completely avoids manual cleaning of coal ash in the furnace, and can save labor. the
为实现上述目的,本实用新型提供如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:
本实用新型提供的除灰器包括过滤室、储灰室和出气管,其中,过滤室具有烟气接入口和排气口,且其内设有过滤介质,该过滤介质将过滤室的内部分割成互不连通的烟气空间和净气空间;烟气接入口与烟气空间连通,排气口与净气空间连通;储灰室设置在过滤室下部,且其与烟气空间连通;排气管设置在排气口处,其上设有出气阀,且其端部与负压泵的抽气嘴相连通;上述负压泵的排气嘴设有通向大气的排气管。 The ash remover provided by the utility model includes a filter chamber, an ash storage chamber and an air outlet pipe, wherein the filter chamber has a flue gas inlet and an exhaust port, and a filter medium is arranged in it, and the filter medium divides the inside of the filter chamber The flue gas space and the clean gas space are not connected to each other; the flue gas inlet is connected with the flue gas space, and the exhaust port is connected with the clean gas space; The air pipe is arranged at the exhaust port, and an air outlet valve is arranged on it, and its end is connected with the suction nozzle of the negative pressure pump; the exhaust nozzle of the above negative pressure pump is provided with an exhaust pipe leading to the atmosphere. the
应用上述除灰器时,使烟气接入口与炉膛接通,并打开出气阀、开启负压泵,负压泵工作后其抽气嘴处产生负压,使得炉膛内的含灰气体不断地进入烟气空间,含灰气体进入烟气空间后其内质量较大的灰渣在重力作用下落入储灰室内;剩余的含灰烟气进入过滤介质,并被过滤形成无灰的干净气体;随后干净气体进入净气空间,再通过出气管到达负压泵,并由负压泵上排气嘴处的排气管排入大气。 When the above-mentioned ash remover is used, the flue gas inlet is connected to the furnace, and the gas outlet valve is opened, and the negative pressure pump is turned on. After the negative pressure pump works, a negative pressure is generated at the suction nozzle, so that the ash-containing gas in the furnace is continuously discharged. Entering the flue gas space, after the ash-containing gas enters the flue gas space, the ash with a large mass falls into the ash storage chamber under the action of gravity; the remaining ash-containing flue gas enters the filter medium and is filtered to form ash-free clean gas; Then the clean gas enters the clean gas space, then reaches the negative pressure pump through the outlet pipe, and is discharged into the atmosphere through the exhaust pipe at the exhaust nozzle on the negative pressure pump. the
本实用新型提供的除灰器能够使炉膛内的气体携带炉膛内煤灰进入本除灰器进行自动除灰,避免了煤灰等杂质在炉膛内堆积,进而避免了人工清理炉膛内的煤灰,从而节省了劳动力。 The ash remover provided by the utility model can make the gas in the furnace carry the coal ash in the furnace into the ash remover for automatic ash removal, avoiding the accumulation of impurities such as coal ash in the furnace, and further avoiding manual cleaning of the coal ash in the furnace , thereby saving labor. the
本实用新型还提供一种锅炉,其应用了本实用新型提供的除灰器,完全避免了人工清理炉膛内的煤灰,能够节省劳动力。 The utility model also provides a boiler, which uses the ash remover provided by the utility model, completely avoids manual cleaning of coal ash in the furnace, and can save labor. the
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work. the
图1为本实用新型实施例提供的除灰器的结构示意图; Fig. 1 is the structural representation of the soot remover that the utility model embodiment provides;
其中,上图1中: Among them, in Figure 1 above:
脉冲阀1;出气阀2;进气阀3;排气管4;负压泵5;升降气缸6;储灰室7;过滤室8。
具体实施方式 Detailed ways
本实用新型实施例公开了一种除灰器,其能避免人工清理炉膛内的煤灰,利于节省劳动力。本实用新型实施例还公开了一种锅炉,其应用了上述除灰器,完全避免了人工清理炉膛内的煤灰,能够节省劳动力。 The embodiment of the utility model discloses an ash remover, which can avoid manual cleaning of coal ash in the furnace, and is beneficial to labor saving. The embodiment of the utility model also discloses a boiler, which uses the above-mentioned ash remover, completely avoids manual cleaning of coal ash in the furnace, and can save labor. the
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model. the
请参阅图1,本实用新型实施例提供的除灰器包括过滤室8、储灰室7和出气管,其中,过滤室8具有烟气接入口和排气口,且其内设有过滤介质,该过滤介质将过滤室8的内部分割成互不连通的烟气空间和净气空间;烟气接入口与烟气空间连通,排气口与净气空间连通;储灰室7设置在过滤室8下部,且其与烟气空间连通; 排气管4设置在排气口处,其上设有出气阀2,且其端部与负压泵5的抽气嘴相连通;上述负压泵5的排气嘴设有通向大气的排气管4。
Referring to Fig. 1, the ash remover provided by the embodiment of the utility model includes a
应用上述除灰器时,使烟气接入口与炉膛接通,并打开出气阀2、开启负压泵5,负压泵5工作后其抽气嘴处产生负压,使得动炉膛内的含灰气体不断地进入烟气空间,含灰气体进入烟气空间后其内质量较大的灰渣在重力作用下落入储灰室7内;剩余的含灰烟气进入过滤介质,并被过滤形成无灰的干净气体;随后干净气体进入净气空间,再通过出气管到达负压泵5,并由负压泵5上排气嘴处的排气管4排入大气。
When the above-mentioned ash remover is used, the flue gas inlet is connected to the furnace, and the
本实用新型实施例提供的除灰器能够使炉膛内的气体携带炉膛内煤灰进入本除灰器进行自动除灰,避免了煤灰等杂质在炉膛内堆积,进而避免了人工清理炉膛内的煤灰,从而节省了劳动力。 The ash remover provided by the embodiment of the utility model can make the gas in the furnace carry the coal ash in the furnace into the ash remover for automatic ash removal, avoiding the accumulation of impurities such as coal ash in the furnace, and further avoiding manual cleaning of the dust in the furnace. coal ash, thus saving labor. the
另外,本实用新型实施例提供的除灰器除灰效果好,且除灰效率高。 In addition, the ash remover provided by the embodiment of the utility model has good ash removal effect and high ash removal efficiency. the
再者,本实用新型实施例提供除灰器结构简单,便于生产制造,生产成本低,且安装操作方便,稳定性好。 Furthermore, the ash remover provided by the embodiment of the utility model has a simple structure, is easy to manufacture, has low production cost, is convenient to install and operate, and has good stability. the
由于除灰器长时间使用后其内过滤介质会吸附大量的灰尘杂质,透气性变差,会造成负压泵5的负担过重,甚至影响气体正常流通,故优选的,上述实施例提供的除尘器中,还包括用于清理上述过滤介质的喷气管,喷气管上设有脉冲阀1,脉冲阀位于过滤室外;喷气管的第一端位于过滤室8外,并与储气罐相连通,喷气管的第二端深入净气空间内。需要清理过滤介质时,关闭负压泵5和出气阀2,并断开烟气接入口与炉膛的连通管线,控制脉冲阀1打开,使得储气罐内的气体由喷气管喷至过滤介质上,并将过滤介质 上的杂质喷至烟气空间内,以达到清理过滤介质的目的。过滤介质清理完成后,除灰器可继续使用。
Since the filter medium in the dust remover will absorb a large amount of dust and impurities after long-term use, the air permeability will become poor, which will cause the
优选的,上述实施例提供的除灰器中,过滤室8与储灰室7的连接处设有密封件,其能够避免含灰气体由过滤器与除灰器之间的缝隙进入工作间,消除含灰气体对工人身体健康的安全隐患。
Preferably, in the ash remover provided in the above embodiment, a seal is provided at the connection between the
具体的,上述实施例提供的除灰器中,储灰室7内设有灰斗,灰斗下端设有用于排放灰尘的开口,开口处设有挡板。为了避免人工开启上述挡板,上述除尘器还包括升降气缸6,升降气缸6的升降端与用于将挡板顶开的顶杆相连。长时间使用后储灰室7内的灰尘较多时,控制升降气缸6的升降端升起,顶杆随之运动并将挡板顶离灰斗,灰斗下端的开口打开,灰斗内的灰尘由上述开口排出;灰尘排完后控制升降气缸6的升降端下降,顶杆回复,挡板重新覆在上述开口处,灰斗继续收集在烟气空间内因重力作用下落的灰尘。
Specifically, in the ash remover provided in the above embodiments, an ash hopper is provided in the
更具体的,上述实施例提供的除灰器中,升降气缸6位于储灰室7外。
More specifically, in the ash remover provided in the above embodiments, the
为了便于与炉膛连通,上述实施例提供的除灰器中,排气口处设有带进气阀3的进气管。应用时直接使上述进气管与炉膛连通即可。正常工作时,上述进气阀3打开,清理过滤介质时,上述进气阀3关闭。
In order to facilitate communication with the furnace, in the ash remover provided in the above embodiments, an air inlet pipe with an
进一步的,上述实施例提供的除灰器中,还包括支撑架,支撑架包括底板和固定在底板上的竖直支撑板;储灰室7和负压泵5分别放置在底板上,且两者分别位于竖直支撑板的两侧;过滤室8紧靠在竖直支撑板上;升降气缸6亦放置在底板上,且其与储灰室7位于竖直支撑板的同侧。
Further, in the ash remover provided by the above-mentioned embodiment, a support frame is also included, and the support frame includes a base plate and a vertical support plate fixed on the base plate; the
更进一步的,上述实施例提供的除灰器中,底板下还设有移动轮。 Furthermore, in the ash remover provided by the above embodiments, moving wheels are further provided under the bottom plate. the
本实用新型实施例还提供一种锅炉,其包括除灰器,且该除灰器为上述实施例提供的除灰器;锅炉的炉膛与烟气接入口连通。 The embodiment of the utility model also provides a boiler, which includes an ash remover, and the ash remover is the ash remover provided in the above embodiment; the furnace of the boiler communicates with the flue gas inlet. the
本实用新型实施例提供的锅炉应用了上述实施例提供的除灰器,能够避免了人工清理炉膛的煤灰,具有节省劳动力的效果。当然,本实施例提供的锅炉还具有上述实施例提供的其他效果,在此不再赘述。 The boiler provided by the embodiment of the utility model applies the ash remover provided by the above embodiment, which can avoid manual cleaning of coal ash in the furnace, and has the effect of saving labor. Of course, the boiler provided in this embodiment also has other effects provided by the above embodiments, which will not be repeated here. the
具体的,上述锅炉中,除灰器具体为2个,其中一个为主除灰器,另一个为备用除灰器。一般情况下仅主除灰器工作,备用除灰器上进气管的进气阀3关闭,在主除灰器清理过滤介质时,备用吹灰器工作,备用除灰器上进气管的进气阀3打开。
Specifically, in the above-mentioned boiler, there are specifically two ash removers, one of which is the main ash remover and the other is the standby ash remover. Under normal circumstances, only the main ash remover works, and the
优选的,上述实施例提供的锅炉中,主除灰器采用未设置支撑架的除灰器,备用除灰器采用具有支撑架,且支撑架上设有移动轮的除灰器,备用除灰器的进气管设置为与炉膛可拆卸地连通。该锅炉中,主除灰器工作时,可将备用除灰器的进气管与炉膛的连接处拆开,再将备用除灰器移走,以节省空间;在清理主除灰器的过滤介质时,再将备用除灰器移回并使其进气管与炉膛连通即可。 Preferably, in the boiler provided by the above-mentioned embodiment, the main ash remover adopts the ash remover without a support frame, the backup ash remover adopts a ash remover with a support frame, and the support frame is provided with a moving wheel, and the backup ash remover The inlet pipe of the device is set to be detachably communicated with the furnace. In this boiler, when the main ash remover is working, the connection between the inlet pipe of the backup ash remover and the furnace can be disassembled, and then the backup ash remover can be removed to save space; when cleaning the filter medium of the main ash remover , then move the spare ash remover back and connect its intake pipe with the furnace. the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。 Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. the
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此, 本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。 The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein. the
Claims (9)
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| CN201320283293XU CN203336612U (en) | 2013-05-22 | 2013-05-22 | Ash expeller and boiler |
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| CN201320283293XU CN203336612U (en) | 2013-05-22 | 2013-05-22 | Ash expeller and boiler |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111850273A (en) * | 2020-07-29 | 2020-10-30 | 赣州市合安科技有限公司 | Heat treatment furnace with collect filtering capability |
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Cited By (1)
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| CN111850273A (en) * | 2020-07-29 | 2020-10-30 | 赣州市合安科技有限公司 | Heat treatment furnace with collect filtering capability |
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