CN203334095U - Fabric levelling mechanism of real silk sofa fabric cutting machine - Google Patents

Fabric levelling mechanism of real silk sofa fabric cutting machine Download PDF

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Publication number
CN203334095U
CN203334095U CN201320361812XU CN201320361812U CN203334095U CN 203334095 U CN203334095 U CN 203334095U CN 201320361812X U CN201320361812X U CN 201320361812XU CN 201320361812 U CN201320361812 U CN 201320361812U CN 203334095 U CN203334095 U CN 203334095U
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China
Prior art keywords
cloth
sofa cloth
real silk
cutting machine
sofa
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Expired - Fee Related
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CN201320361812XU
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Chinese (zh)
Inventor
周钟鸣
方春锦
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ZHEJIANG HEXIN TEXTILE Co Ltd
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ZHEJIANG HEXIN TEXTILE Co Ltd
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Abstract

The utility model belongs to the technical field of sofa fabric cutting equipment, and provides a fabric levelling mechanism of a real silk sofa fabric cutting machine. The fabric levelling mechanism of the real silk sofa fabric cutting machine solves the technical problem that real silk sofa fabric cut by a cutting machine in the prior art is poor in quality. The fabric levelling mechanism of the real silk sofa fabric cutting machine comprises a spraying device, a freezing tank and a flattening frame, wherein the spraying device comprises a plurality of nozzles; a freezing cavity is formed in the freezing tank, and an opening through which sofa fabric penetrates is formed in the cavity wall of the freezing cavity; the flattening frame comprises a fixed board and a pressing board, a gap through which the sofa fabric penetrates is formed between the board face of the pressing board and the board face of the fixed board, and the flattening frame further comprises an adjusting mechanism capable of adjusting the gap. The fabric levelling mechanism of the real silk sofa fabric cutting machine can flatten the real silk sofa fabric and improve the quality of the sofa fabric.

Description

Cloth flattening mechanism in a kind of real silk sofa cloth cutting machine
Technical field
The utility model belongs to sofa cloth cutting equipment technical field, relates to the cloth flattening mechanism in a kind of real silk sofa cloth cutting machine.
Background technology
Sofa has good comfort and aesthetic property, has become the requisite the same furniture of many families.Along with the development of sofa production technology, and the consumer is to the raising of sofa performance requirement, and the style of sofa is more and more polynary change also.For example in the sofa manufacture, textile cloth used is sofa cloth, and its kind is also more and more, as LINEN TYPE CLOTH, Compound Fabric, dacian cloth, cloth of real silk etc.Wherein real silk have soft, abundant, the elasticity excellence, insulation, moisture absorption and permeability are good, the high-grade advantage such as generous of outward appearance, it is very extensive that the sand that adopts real silk to make is distributed in medium-to-high grade sofa application.
All kinds of various due to sofa, therefore, in the manufacture process of sofa cloth, must, according to design pattern, cut into various shapes by sofa cloth.But laser cutting is as a kind of Novel hot cutting technique, have that cutting speed is fast, production efficiency is high, the cutting surfaces quality is good, heat affected area is little and the advantage such as environmental protection, and the constantly perfect and development of laser instrument and Numeric Control Technology, laser cutting machine has been widely used in sofa cloth cutting field.
But other clothes such as the more cotton material of real silk are easily wrinkling, and also be not easy leveling after wrinkling, and laser cutting machine of the prior art is not equipped with corresponding cloth flattening mechanism, wrinkling real silk sofa cloth is sent in cutting machine and is cut, be easy to, because the fold problem of sofa cloth causes the cloth size inaccuracy after cutting, reduce the quality of real silk sofa cloth finished product.
Summary of the invention
The utility model is the problems referred to above that exist for existing technology, and the cloth flattening mechanism in a kind of real silk sofa cloth cutting machine is provided, and technical problem to be solved in the utility model is: how to improve the real silk sofa cloth end product quality after the cutting machine cutting.
Cloth flattening mechanism in a kind of real silk sofa cloth cutting machine, this cutting machine comprises cutting bed, cutting bed comprises a rectangular-shaped table top, the length direction of described table top is identical with the feed direction of sofa cloth, described table top is provided with two guide rails one along self length direction, described cutting bed also comprises a crane span structure, the two ends of described crane span structure are slidably connected to respectively on described two guide rails one, and place, the two ends of this crane span structure is provided with for clamping the chuck of sofa cloth, described crane span structure is provided with a guide rail two along self length direction, slidably connect a laser cutting head on described guide rail two, it is characterized in that, this cloth flattening mechanism comprises the flusher arranged along sofa cloth feedstock direction successively, household freezer and pressing frame, described flusher comprises that is sprayed a frame, be provided with a crossbeam on described sprinkling frame, offer several nozzles on described crossbeam, also be provided with a water storage tank for splendid attire salt solution on described crossbeam, described water storage tank is connected with nozzle, and also offers a slit passed for sofa cloth on described crossbeam, described household freezer comprises base, support bar and casing, the lower end of described support bar is fixed on base, the upper end of described support bar is connected mutually with casing, is provided with a freezing chamber on described casing, offers the opening passed for sofa cloth on the chamber wall of described freezing chamber, described pressing frame comprises pressing frame body, be installed with a fixed head on described pressing frame body, described pressing frame also comprises a pressing plate be superimposed with this fixed head, form a gap of passing for sofa cloth between the plate face of described pressing plate and the plate face of fixed head, described pressing frame also comprises the governor motion that can regulate this gap size.
During cutting, an end of sofa cloth is pulled to the slit passed successively on flusher, the opening on freezing chamber, the gap on the pressing frame, finally be fixed in the chuck on crane span structure, then drive crane span structure to move along guide rail one, drive sofa cloth moves realizes feeding; Sand is distributed in feeding process, and sofa cloth first passes through flusher, and the nozzle sprayed on frame is sprayed to salt solution sofa cloth surface equably; Then sofa cloth is delivered to the interior low temperature maintenance of freezing chamber several minutes; After freezing, sofa cloth is delivered to and flattens in frame, by the pressing plate generated heat, sofa cloth is pressed; Finally, sofa cloth further flattens through the crack between pressure roller and table top, is delivered to the cutting zone of table top, by the laser cutting cutter, is cut.After real silk sofa cloth is sprayed to salt solution, under the catalytic action of salt, between the large molecule of cocoon fiber, cross-linking reaction occurs, the stress elongation of cocoon fiber is reduced, wet elasticity increases, thereby makes the washing shrinkage decrease of real silk sofa cloth, and real silk sofa cloth is not creased easily, and can keep surface smoothness preferably equally in the use procedure in later stage, improve the quality of real silk sofa cloth; Real silk sofa cloth, after freezing chamber is freezing, can play a good protection to real silk sofa cloth, and then real silk sofa cloth is delivered to and flattened on frame, by pressing plate, flattens wrinkle.The utility model has increased a series of apparatus for leveling in cutting machine, realizes the wrinkle of going of real silk sofa cloth from many-sides such as material itself, cloth protection and external force levelings, improves the real silk sofa cloth end product quality after the cutting machine cutting.
Cloth flattening mechanism in above-mentioned a kind of real silk sofa cloth cutting machine, described sprinkling frame comprises two base plates and two vertical beams, described two base plates all are rectangle tabular, the length direction of described two base plates parallels with the feed direction of sofa cloth, the upper face of described two base plates offers slide rail along self length direction, the lower end of described vertical beam is slidably connected on described slide rail, and the upper end of described vertical beam is fixedly connected with described crossbeam.After being designed with slide rail, crossbeam can move along sofa cloth feeding direction, if the inhomogeneous phenomenon of spraying is arranged on sofa cloth, can again be sprayed by the position of regulating crossbeam, improves the spraying uniformity of flusher.
In cloth flattening mechanism in above-mentioned a kind of real silk sofa cloth cutting machine, described governor motion comprises two cylinders, described cylinder comprises cylinder body and is plugged in the piston rod in this cylinder body, described cylinder body is fixed on described fixed head, the two ends of described pressing plate are respectively arranged with a connecting plate, the inner of described connecting plate is connected mutually with pressing plate, and the outer end of described connecting plate is fixed on described piston rod.After being designed with cylinder, can pass through the flexible of piston rod, regulate the relative position between pressing plate and fixed head, and then regulate the size in gap; After sofa cloth after the household freezer freezing processing is delivered in gap, piston rod shrinks, and under pressing plate, general who has surrendered's sofa cloth flattens.
In cloth flattening mechanism in above-mentioned a kind of real silk sofa cloth cutting machine, described pressing plate adopts metal to make, be provided with resistance wire in described pressing plate, be installed with a battery on described fixed head, described battery connects with described resistance wire circuit by wire.Be designed with resistance wire on pressing plate, and by battery, pressing plate can be generated heat, when sofa cloth is delivered in the gap between pressing plate and fixed head, the pressing plate of heating can be by the ironing of sofa cloth, and wrinkle improvement effect is good.
In cloth flattening mechanism in above-mentioned a kind of real silk sofa cloth cutting machine, described pressing plate comprises plate body, the lower surface of described plate body is provided with the transition zone that one deck adopts cloth to make, and offers several on described fixed head for the hole for water spraying to the transition zone water spray.After being designed with transition zone, avoid the pressing plate of heating directly with real silk sofa cloth, to contact sofa cloth is scorched, improve the quality of sofa cloth finished product.
In cloth flattening mechanism in above-mentioned a kind of real silk sofa cloth cutting machine, be provided with one on described casing for regulating the temperature controller of freezing cavity temperature, described casing comprises housing and inner bag, and described housing adopts fiberglass to make, and described inner bag adopts polyurethane foam to make.The housing of casing adopts fiberglass to make, and makes casing be difficult for getting rusty, and also not there will be the phenomenons such as disbonding, and inner bag adopts polyurethane foam to make, and makes the heat insulation effect of household freezer better; Be designed with temperature controller, convenient temperature of regulating in freezing chamber.
Compared with prior art, the utlity model has following advantage:
1, after the utility model sprays salt solution to real silk sofa cloth, under the catalytic action of salt, between the large molecule of cocoon fiber, cross-linking reaction occurs, the stress elongation of cocoon fiber is reduced, wet elasticity increases, thereby makes the washing shrinkage decrease of real silk sofa cloth, and real silk sofa cloth is not creased easily, and can keep surface smoothness preferably equally in the use procedure in later stage, improve the quality of real silk sofa cloth;
2, the real silk sofa cloth in the utility model, after freezing chamber is freezing, can play a good protection to real silk sofa cloth, and then real silk sofa cloth is delivered to and flattened on frame, by pressing plate, flattens wrinkle, flattens effective;
3, after the utility model is designed with transition zone, avoid the pressing plate of heating directly with real silk sofa cloth, to contact sofa cloth is scorched, improve the quality of sofa cloth finished product;
The accompanying drawing explanation
Fig. 1 is the structural representation of this cloth flattening mechanism in embodiment.
Fig. 2 is the structural representation of this pressure roller in embodiment.
Fig. 3 is the structural representation of this pressing frame in embodiment.
In figure, 1, sofa cloth; 2, cradle; 3, flusher; 4, household freezer; 5, flatten frame; 6, cutting bed; 7, cradle body; 8, cloth beam; 9, crossbeam; 10, nozzle; 11, base plate; 12, vertical beam; 13, slide rail; 14, base; 15, support bar; 16, casing; 17, flatten the frame body; 18, fixed head; 19, pressing plate; 20, gap; 21, cylinder body; 22, piston rod; 23, plate body; 24, connecting plate; 25, transition zone; 26, battery; 27, wire; 28, table top; 29, crane span structure; 30, chuck; 31, laser cutting head; 32, pressure roller; 33, crack; 34, roll body; 35, rotating shaft; 36, pedestal; 37, extension spring.
The specific embodiment
Be below specific embodiment of the utility model by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As shown in Figure 1, Figure 2, Figure 3 shows, this real silk sofa cloth cutting machine comprises cutting bed 6 and cradle 2, this cloth flattening mechanism comprises flusher 3, the household freezer 4 arranged along sofa cloth 1 feedstock direction successively and flattens frame 5, cradle 2 comprises cradle body 7, on cradle body 7, rotates and is provided with a cloth beam 8 for being wound around sofa cloth 1, flusher 3 comprises that is sprayed a frame, spray on frame and be provided with a crossbeam 9, offer several nozzles 10 on crossbeam 9, also be provided with a water storage tank for splendid attire salt solution on crossbeam 9, water storage tank is connected with nozzle 10, and also offer a slit passed for sofa cloth 1 on crossbeam 9, spray frame and also comprise two base plates 11 and two vertical beams 12, two base plates 11 all are rectangle tabular, the length direction of two base plates 11 parallels with the feed direction of sofa cloth 1, the upper face of two base plates 11 offers slide rail 13 along self length direction, the lower end of vertical beam 12 is slidably connected on slide rail 13, the upper end of vertical beam 12 is fixedly connected with crossbeam 9.
As shown in Figure 1, Figure 2, Figure 3 shows, household freezer 4 comprises base 14, support bar 15 and casing 16, the lower end of support bar 15 is fixed on base 14, the upper end of support bar 15 is connected mutually with casing 16, be provided with a freezing chamber on casing 16, offer the opening passed for sofa cloth 1 on the chamber wall of freezing chamber; Casing 16 comprises housing and inner bag for regulating the temperature controller of freezing cavity temperature to be provided with one on casing 16, and housing adopts fiberglass to make, and inner bag adopts polyurethane foam to make.
As shown in Figure 1, Figure 2, Figure 3 shows, flatten frame 5 and comprise pressing frame body 17, flatten on frame body 17 and be installed with a fixed head 18, flatten frame 5 and also comprise a pressing plate 19 be superimposed with this fixed head 18, form a gap 20 of passing for sofa cloth 1 between the plate face of pressing plate 19 and the plate face of fixed head 18, flatten frame 5 and also comprise the governor motion that can regulate these gap 20 sizes; In the present embodiment, governor motion comprises two cylinders, cylinder comprises cylinder body 21 and is plugged in the piston rod 22 in this cylinder body 21, cylinder body 21 is fixed on fixed head 18, the two ends of pressing plate 19 are respectively arranged with a connecting plate 24, the inner of connecting plate 24 is connected mutually with pressing plate 19, and the outer end of connecting plate 24 is fixed on piston rod 22.Specifically, pressing plate 19 comprises plate body 23, and the lower surface of plate body 23 is provided with the transition zone 25 that one deck adopts cloth to make, and offers several on fixed head 18 for the hole for water spraying to transition zone 25 water sprays.Pressing plate 19 plate bodys 23 adopt metal to make, and in pressing plate 19, are provided with resistance wire, are installed with a battery 26 on fixed head 18, and battery 26 connects with the resistance wire circuit by wire 27.
As shown in Figure 1, Figure 2, Figure 3 shows, cutting bed 6 comprises a rectangular-shaped table top 28, offers several suction holes on table top 28, and table top 28 tops are provided with a dust catcher, and dust catcher is connected with the suction hole by some suction pipes.The length direction of table top 28 is identical with the feed direction of sofa cloth 1, table top 28 is provided with two guide rails one along self length direction, cutting bed 6 also comprises a crane span structure 29, the two ends of crane span structure 29 are slidably connected to respectively on two guide rails one, and place, the two ends of this crane span structure 29 is provided with the chuck 30 for clamping sofa cloth 1, crane span structure 29 is provided with a guide rail two along self length direction, slidably connects a laser cutting head 31 on guide rail two.The rear end of table top 28 is provided with a pressure roller 32 and two extension springs 37, the upper end of two extension springs 37 all is installed with a pedestal 36, the two ends of pressure roller 32 are rotationally connected with respectively on pedestal 36, the lower end of two extension springs 37 is fixed on table top 28, forms a crack 33 passed for sofa cloth 1 between the outer surface of pressure roller 32 and table top 28.Specifically, pressure roller 32 comprises roll body 34 and rotating shaft 35, and pressure roller 32 offers a centre bore along self length direction, and rotating shaft 35 is arranged in centre bore and is connected mutually with roll body 34, on pedestal 36, offers installing hole, and the end of rotating shaft 35 is plugged in installing hole.
The operation principle of this device is as follows: during cutting, first real silk sofa cloth 1 is wound on cloth beam 8, one end of sofa cloth 1 is pulled and successively through the slit on flusher 3, the opening on freezing chamber, flatten the crack 33 between gap 20, pressure roller 32 and the table top 28 on frame 5, finally be fixed in the chuck 30 on crane span structure 29, then drive crane span structure 29 to move along guide rail one, drive sofa cloth 1 moves realizes feeding; Sofa cloth 1 is in feeding process, and sofa cloth 1 first passes through flusher 3, and the nozzle 10 sprayed on frame is sprayed to salt solution sofa cloth 1 surface equably; Then sofa cloth 1 is delivered to low temperature maintenance 10min left and right in freezing chamber; After freezing, sofa cloth 1 is delivered to and flattens in frame 5, by the pressing plate 19 generated heat, sofa cloth 1 is pressed; Finally, sofa cloth 1 further flattens through the crack 33 between pressure roller 32 and table top 28, is delivered to the cutting zone of table top 28, by the laser cutting cutter, is cut.
Although this paper has more been used 1, sofa cloth; 2, cradle; 3, flusher; 4, household freezer; 5, flatten frame; 6, cutting bed; 7, cradle body; 8, cloth beam; 9, crossbeam; 10, nozzle; 11, base plate; 12, vertical beam; 13, slide rail; 14, base; 15, support bar; 16, casing; 17, flatten the frame body; 18, fixed head; 19, pressing plate; 20, gap; 21, cylinder body; 22, piston rod; 23, plate body; 24, connecting plate; 25, transition zone; 26, battery; 27, wire; 28, table top; 29, crane span structure; 30, chuck; 31, laser cutting head; 32, pressure roller; 33, crack; 34, roll body; 35, rotating shaft; 36, pedestal; 37, the term such as extension spring, but do not get rid of the possibility of using other term.Using these terms is only in order to describe more easily and explain essence of the present utility model; They are construed to any additional restriction is all contrary with the utility model spirit.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.

Claims (6)

1. the cloth flattening mechanism in a real silk sofa cloth cutting machine, it is characterized in that, this cutting machine comprises cutting bed (6), described cutting bed (6) comprises a rectangular-shaped table top (28), the length direction of described table top (28) is identical with the feed direction of sofa cloth (1), described table top (28) is provided with two guide rails one along self length direction, described cutting bed (6) also comprises a crane span structure (29), the two ends of described crane span structure (29) are slidably connected to respectively on described two guide rails one, and place, the two ends of this crane span structure (29) is provided with the chuck (30) for clamping sofa cloth (1), described crane span structure (29) is provided with a guide rail two along self length direction, slidably connect a laser cutting head (31) on described guide rail two, it is characterized in that, this cloth flattening mechanism comprises the flusher (3) arranged along sofa cloth (1) feedstock direction successively, household freezer (4) and pressing frame (5), described flusher (3) comprises that is sprayed a frame, be provided with a crossbeam (9) on described sprinkling frame, offer several nozzles (10) on described crossbeam (9), also be provided with a water storage tank for splendid attire salt solution on described crossbeam (9), described water storage tank is connected with nozzle (10), and also offers a slit passed for sofa cloth (1) on described crossbeam (9), described household freezer (4) comprises base (14), support bar (15) and casing (16), the lower end of described support bar (15) is fixed on base (14), the upper end of described support bar (15) is connected mutually with casing (16), be provided with a freezing chamber on described casing (16), offer the opening passed for sofa cloth (1) on the chamber wall of described freezing chamber, described pressing frame (5) comprises pressing frame body (17), be installed with a fixed head (18) on described pressing frame body (17), described pressing frame (5) also comprises a pressing plate (19) be superimposed with this fixed head (18), form a gap (20) of passing for sofa cloth (1) between the plate face of the plate face of described pressing plate (19) and fixed head (18), described pressing frame (5) also comprises the governor motion that can regulate this gap (20) size.
2. the cloth flattening mechanism in real silk sofa cloth cutting machine according to claim 1, it is characterized in that, described sprinkling frame comprises two base plates (11) and two vertical beams (12), described two base plates (11) all are rectangle tabular, the length direction of described two base plates (11) parallels with the feed direction of sofa cloth (1), the upper face of described two base plates (11) offers slide rail (13) along self length direction, the lower end of described vertical beam (12) is slidably connected on described slide rail (13), the upper end of described vertical beam (12) is fixedly connected with described crossbeam (9).
3. the cloth flattening mechanism in real silk sofa cloth cutting machine according to claim 1, it is characterized in that, described governor motion comprises two cylinders, described cylinder comprises cylinder body (21) and is plugged in the piston rod (22) in this cylinder body (21), described cylinder body (21) is fixed on described fixed head (18), the two ends of described pressing plate (19) are respectively arranged with a connecting plate (24), the inner of described connecting plate (24) is connected mutually with pressing plate (19), and the outer end of described connecting plate (24) is fixed on described piston rod (22).
4. the cloth flattening mechanism in real silk sofa cloth cutting machine according to claim 3, it is characterized in that, described pressing plate (19) adopts metal to make, described pressing plate is provided with resistance wire in (19), be installed with a battery (26) on described fixed head (18), described battery (26) connects with described resistance wire circuit by wire (27).
5. the cloth flattening mechanism in real silk sofa cloth cutting machine according to claim 4, it is characterized in that, described pressing plate (19) comprises plate body (23), the lower surface of described plate body (23) is provided with the transition zone (25) that one deck adopts cloth to make, and offers several on described fixed head (18) for the hole for water spraying to transition zone (25) water spray.
6. the cloth flattening mechanism in real silk sofa cloth cutting machine according to claim 1, it is characterized in that, be provided with one on described casing (16) for regulating the temperature controller of freezing cavity temperature, described casing (16) comprises housing and inner bag, described housing adopts fiberglass to make, and described inner bag adopts polyurethane foam to make.
CN201320361812XU 2013-06-21 2013-06-21 Fabric levelling mechanism of real silk sofa fabric cutting machine Expired - Fee Related CN203334095U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107604578A (en) * 2017-10-27 2018-01-19 惠州市美呈空间装饰设计工程有限公司 A kind of ad banner material apparatus for leveling
CN108340083A (en) * 2018-03-20 2018-07-31 韦贞勇 A kind of laser cutting machine of cloth leveling noise reduction damping
CN108517679A (en) * 2018-03-30 2018-09-11 宁波雯泽纺织品有限公司 Textile spent material processing equipment
CN108927601A (en) * 2018-07-18 2018-12-04 张家港市顶峰激光科技有限公司 It is a kind of to carry out material surface levelling means using semiconductor laser beam
CN110004700A (en) * 2019-05-17 2019-07-12 天津市立颖地毯制造有限公司 Produce automobile cushion cloth cutting machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107604578A (en) * 2017-10-27 2018-01-19 惠州市美呈空间装饰设计工程有限公司 A kind of ad banner material apparatus for leveling
CN107604578B (en) * 2017-10-27 2020-06-26 威海畅享海天新材料科技有限公司 Advertisement banner material leveling device
CN108340083A (en) * 2018-03-20 2018-07-31 韦贞勇 A kind of laser cutting machine of cloth leveling noise reduction damping
CN108517679A (en) * 2018-03-30 2018-09-11 宁波雯泽纺织品有限公司 Textile spent material processing equipment
CN108927601A (en) * 2018-07-18 2018-12-04 张家港市顶峰激光科技有限公司 It is a kind of to carry out material surface levelling means using semiconductor laser beam
CN110004700A (en) * 2019-05-17 2019-07-12 天津市立颖地毯制造有限公司 Produce automobile cushion cloth cutting machine

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