CN203333868U - Novel full automatic down filling machine - Google Patents
Novel full automatic down filling machine Download PDFInfo
- Publication number
- CN203333868U CN203333868U CN2013203571886U CN201320357188U CN203333868U CN 203333868 U CN203333868 U CN 203333868U CN 2013203571886 U CN2013203571886 U CN 2013203571886U CN 201320357188 U CN201320357188 U CN 201320357188U CN 203333868 U CN203333868 U CN 203333868U
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- suede
- pipe
- filling machine
- case
- cabinet
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Abstract
The utility model discloses a novel full automatic down filling machine which comprises a fan, a down storage box, a weighing device and a down filling pipe. The down filling pipe comprises an inner pipe, an outer pipe and a long pipe. A communicated down inlet is arranged in the middle of the inner pipe, two steps are arranged at the front end of the inner pipe, a step is arranged at the rear end inside the outer pipe, the step at the rear end inside the outer pipe is in sealing lap joint with the first step at the front end of the inner pipe, and an annular cavity is formed between the step at the rear end inside the outer pipe and the second step at the front end of the inner pipe, an air inlet which is communicated with the annular cavity is formed in one side of the outer pipe, a plurality of air outlet grooves which are communicated with the annular cavity are evenly formed in the front end of the inner pipe, the air outlet grooves are obliquely formed in the clockwise direction or in the anticlockwise direction, and the long pipe and the front end of the outer pipe are in sealing connection. Compared with the prior art, the novel full automatic down filling machine has the advantages of being simple in structure, convenient to operate, high in working efficiency, low in energy consumption and labor intensity, even in down filling and high in down filling quality.
Description
Technical field
The utility model relates to a kind of down filler, in particular a kind of new automatic down-filling machine.
Background technology
China is eider down big producing country, is also the main product state of down coat, eiderdown quilt etc. simultaneously, and traditional eider down is filled and adopted artificial the filling, during operation, the workman is needing totally-enclosed clothes, one people claims with electronic scale, the one man operation cut-parts, and another people fills, working strength is large, and because eider down is very light, easily fly upward everywhere, pollute working environment, affect the healthy of operating personnel, also caused a large amount of wastes of eider down simultaneously.
The utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of simple in structure, easy to operate, high efficiency, energy consumption is low, labour intensity is low new automatic down-filling machine are provided.
The utility model is achieved through the following technical solutions:
New automatic down-filling machine, comprise blower fan, storage suede case, weighing device and fill the suede pipe, described storage suede case is divided into suede case and lower suede case, described upper suede box top is provided with the gas outlet of stretching out, described upper suede case one upper lateral part is provided with the suede mouth, be provided with a upper suede pipeline in described upper suede mouth, described upper suede pipeline one end stretches out outside the suede mouth, the other end extends inwardly to the position, gas outlet and is bent upwards, described upper suede case and lower suede case separate by dividing plate, be provided with an overhead door plate that can overturn of being controlled by cylinder in the middle of described dividing plate, in described lower suede case, a upper lateral part is provided with the matte height induction device, thereby described matte height induction device is controlled opening and closure of overhead door plate by control cylinder, in described upper suede case and lower suede case, be respectively equipped with by motor-driven shaft, described shaft is provided with a plurality of stirrer gears, described lower suede case one side lower part is provided with velour output, one side of described lower suede case velour output is provided with cabinet, described cabinet is divided into Over-The-Counter and lower cabinet, described Over-The-Counter is divided into and is weighed cabinet and fill the suede cabinet by a vertical clapboard, be provided with weighing device in the described cabinet of weighing, described filling in the suede cabinet is provided with control panel, fill suede pipe and the glass tube parallel with shaft, described velour output connects the entrance point that fills suede cabinet inner glass tube by the first wired hose, describedly fill that the suede pipe is vertical with glass tube to be arranged, the described suede pipe that fills comprises inner tube, outer tube and long tube, advance the suede mouth for what connect in the middle of described inner tube, describedly advance the suede mouth and connect the port of export of glass tube by the second wired hose, described inner tube front end is provided with the two-stage step, the inner rear end of described outer tube is provided with a step, the step of the inner rear end of described outer tube and the first order step lap hermetically of inner tube front end, circularize cavity with the second level step of inner tube front end, described outer tube one side is provided with the air inlet be communicated with toroidal cavity, described inner tube front end is provided with a circle V-shaped groove, described inner tube front end also evenly is provided with a plurality of outgassing grooves that are communicated with described toroidal cavity, described a plurality of outgassing groove is along being in tilted layout clockwise or counterclockwise, described long tube is connected with the outer tube forward end seal.
As the further optimization of technical solutions of the utility model, it also comprises air purifier, and described air purifier inlet side is connected with air pump with pressure-reducing valve successively, and described air purifier goes out end and is connected to by electromagnetic valve the air inlet that fills the suede pipe.
As the further optimization of the utility model matte height induction device, described matte height induction device is photoelectric induction device.
Fill the further optimization of suede pipe as the utility model, the described outgassing groove that fills the suede pipe is 6.
As the further optimization of technical solutions of the utility model, described stirrer gear comprises horizontal teeth and vertical tooth, and described horizontal teeth and vertical tooth are staggered.
As the further optimization of technical solutions of the utility model, the described suede cabinet below of filling is provided with collection box, and described collection box bottom is provided with reclaims outlet.
As the further optimization of technical solutions of the utility model, on the gas outlet of described upper suede box top, be socketed with the air-permeative filter cloth bag.
As the further optimization of technical solutions of the utility model, described upper suede case and lower suede case one side are respectively equipped with observation window.
As the further optimization of technical solutions of the utility model, described electromagnetic valve is controlled by pedal type switch.
As the further optimization of technical solutions of the utility model, described lower suede case velour output is a plurality of, is connected respectively glass tube and fills the suede pipe.
The utility model has the following advantages compared to existing technology:
The new automatic down-filling machine that the utility model provides, due to the outgassing groove that is filling suede pipe inner tube front end and evenly be provided be communicated with toroidal cavity clockwise a plurality of or counterclockwise be in tilted layout, gas produces rotary gas through overcharging suede pipe internal structure, simulation cyclone produces huge suction, thereby automatically be drawn in down jackets by the eider down in lower suede case, utilize the suction that fills the distinctive internal structure of suede pipe can realize automatically filling suede, without all the other external force, drive, energy consumption is low, full-automatic degree is high, has greatly improved production efficiency.The glass tube of its increase can make its inner eider down in fluffy state, the suede even density out from glass tube, the stable and precision that has guaranteed to fill suede.The overhead door plate that can overturn is set on its dividing plate, thereby under automatically responding to by the matte height induction device, the height of the eider down of suede case is controlled automatically to the open and close of overhead door plate.The air purifier of its increase, can play the effect of gas storage, voltage stabilizing and drainage, guarantees to fill the storage, constant and dry of input gas in the suede pipe, thereby guarantee the quality of filling suede.Simultaneously, the collection box of its setting can be recycled overflowing eider down, has avoided the waste of eider down.In addition, the utility model can be controlled and fill the suede flow by the opening time of controlling electromagnetic valve, without all will pass through the loaded down with trivial details link of weighing at every turn, has improved operating efficiency.In addition, the utility model is simple in structure, and cost is low, simple to operation, practical.
The accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present utility model.
Fig. 2 is the suede pipe cross-sectional view of filling of the present utility model.
Fig. 3 is the inner tube left view that fills the suede pipe of the present utility model.
Fig. 4 is the B-B cutaway view of Fig. 3.
The specific embodiment
Below embodiment of the present utility model is elaborated; the present embodiment is implemented take technical solutions of the utility model under prerequisite; provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
Referring to Fig. 1, present embodiment be take the new automatic down-filling machine of double as example describes, and certainly, a plurality of stations can be set as required.The new automatic down-filling machine of double comprises blower fan, storage suede case 1, weighing device 311 and fills suede pipe 2 that storage suede case 1 is divided into suede case 11 and lower suede case 12, and upper suede case 11 tops are provided with socket air-permeative filter cloth bag on the 111， gas outlet, gas outlet 111 of stretching out.Upper suede case 11 1 upper lateral parts are provided with suede mouth 112, are provided with a upper suede pipeline 113 in upper suede mouth 112, and upper suede pipeline 113 1 ends stretch out outside suede mouth 112, the other end extends inwardly to 111 positions, gas outlet and is bent upwards.Upper suede case 11 and lower suede case 12 separate by dividing plate 13, be provided with an overhead door plate 131 that can overturn of being controlled by cylinder in the middle of dividing plate 13, in lower suede case 12, a upper lateral part is provided with matte height photoelectric induction device 121, thereby matte height photoelectric induction device 121 is controlled opening and closure of overhead door plate 131 by control cylinder.Be respectively equipped with the shaft 14 driven by motor 16 in upper suede case 11 and lower suede case 12, shaft 14 is provided with a plurality of stirrer gears 15, and stirrer gear 15 comprises horizontal teeth and vertical tooth, and horizontal teeth and vertical tooth are staggered.Upper suede case 11 and lower suede case 12 front sides are respectively equipped with observation window, are convenient to the eider down height in case is observed.Lower suede case 12 1 side lower parts are provided with 121, two corresponding doubles of velour output 121 of two velour outputs that are set up in parallel on same level, and the corresponding multistation of a plurality of velour outputs 121 can be set as required.One side of establishing velour output 121 at lower suede case 12 is provided with cabinet, and cabinet is divided into Over-The-Counter 3 and lower cabinet 4, and Over-The-Counter 3 is divided into and is weighed cabinet 33 and fill suede cabinet 32 by a vertical clapboard 31, in the cabinet 33 of weighing, is provided with weighing device 331, and weighing device 331 comprises that precise electronic claims.Fill in suede cabinet 32 and be provided with control panel 321, fill suede pipe 2 and the glass tube 322 parallel with shaft 14, each velour output 121 of lower suede case 12 bottoms connects by the first wired hose 5 entrance point that fills suede cabinet 32 inner glass tubes 322 respectively.Fill suede pipe 2 and be fixed on and fill on suede cabinet 32, setting vertical with glass tube 322.Fill suede cabinet 32 belows and be provided with collection box 6, collection box 6 bottoms are provided with reclaims outlet 61.Present embodiment also comprises air purifier, and the air purifier inlet side is connected with air pump with pressure-reducing valve successively, and air purifier goes out end and is connected to by electromagnetic valve the air inlet 26 that fills suede pipe 2, and electromagnetic valve is controlled by pedal type switch.
Referring to Fig. 2, Fig. 3 and Fig. 4, fill suede pipe 2 and comprise inner tube 21, outer tube 22 and long tube 23, advance suede mouth 24 for what connect in the middle of inner tube 21, advance suede mouth 24 and connect the port of export of glass tube 322 by the second wired hose 7, inner tube 21 front ends are provided with the two-stage step, the inner rear end of outer tube 22 is provided with a step, the first order step lap hermetically of the step of outer tube 22 inner rear ends and inner tube 21 front ends, circularize cavity 25 with the second level step of inner tube 21 front ends, outer tube 22 1 sides are provided with the air inlet 26 be communicated with toroidal cavity 25, inner tube 21 front ends are provided with a circle V-shaped groove 28, inner tube 21 front ends also evenly are provided with 6 outgassing grooves 27 that are communicated with toroidal cavity 25, 6 outgassing grooves 27 are along clockwise or counterclockwise be in tilted layout, long tube 23 is connected with outer tube 22 forward end seal.
During use, the upper suede mouth 112 of the upper suede case 11 of above-mentioned new automatic down-filling machine is connected with the air inlet of blower fan, the recovery of collection box 6 bottoms outlet 61 is connected with the air outlet of blower fan.Utilize blower fan that the gentle upper suede pipeline 113 by upper suede mouth 112 places of eider down is blown in upper suede case 11, eider down is gentle up to be walked to the air-permeative filter cloth bag on gas outlet 111 by upper suede pipeline 113, the air-permeative filter cloth bag sheds gas, eider down falls down and enters suede case 11, the stirring of the interior stirrer gear 15 of suede case 11 on process, prevent the eider down conglomeration, eider down is tentatively broken up.Now, the matte height photoelectric induction device 121 in lower suede case 12 detects lower suede case 12 and does not have suede, therefore can make it open overhead door plate 131 by control cylinder, makes the eider down in lower suede case 12 reach certain height, then by cylinder, controls and closes overhead door plate 131.15 pairs of eider downs of stirrer gear in lower suede case 12 carry out secondary agitation, can further eider down be stirred loose even.Can be observed the eider down amount in case by the observation window of upper suede case 11 and lower suede case 12 front sides, when upper suede case 11 is full of, be stopped upper suede.Eider down is after stirrer gear 15 secondary agitations in lower suede case 12, by the first wired hose 5 be connected with velour output 121, be delivered in glass tube 322, be delivered to and fill suede pipe 2 by the second wired hose 7 be connected with glass tube 322 ports of export again, finally down jackets etc. are filled to the suede operation.And what the air inlet 26 that fills suede pipe 2 was inflated is air pump, air pump is sent in air purifier after by pressure-reducing valve, gas pressure being reduced, and air purifier mainly plays the effect of drainage, stabilizing gas pressure and stored-gas.Gas goes out end by air purifier and is transported in the air inlet 26 that fills suede pipe 2 subsequently, at air purifier with fill between the air inlet 26 of suede pipe 2 and be provided with electromagnetic valve, controls the opening and closing that enter the gas that fills suede pipe 2.When filling suede pipe 2 and need work, pin is stepped on pedal type switch electromagnetic valve is opened, the air inlet 26 that fills suede pipe 2 is sent into to voltage stabilizing, dry gas, this gas enters in the toroidal cavity 25 that fills suede pipe 2 immediately, the outgassing groove 27 that evenly is provided be communicated with toroidal cavity 25 6 clockwise or counterclockwise is in tilted layout due to inner tube 21 front ends that fill suede pipe 2, gas enters in the whole internal cavities that fills suede pipe 2 by these 6 outgassing grooves 27 from toroidal cavity 25, and generation rotation gas forward, in the long tube 23 that fills suede pipe 2 front ends, simulation cyclone produces huge suction, thereby the eider down in lower suede case 12 is automatically sucked to glass tube 322 and fills in suede pipe 2, finally the long tube by filling suede pipe 2 front ends 23 sucks in down jackets etc., complete the suede process of filling.When filling suede pipe 2 and do not need work, pin is stepped on pedal type switch closed electromagnetic valve is got final product.The eider down overflowed is arranged in filling the suede process, by the collection box 6 that fills suede cabinet 32 belows, it is reclaimed, go forward side by side into the air outlet of blower fan.Precise electronic of the present utility model claims, be mainly used for test and detect use, owing to entering, the eider down filled in suede pipe 2 is substantially evenly constant, therefore can control and fill the suede flow by the opening time that electromagnetic valve is set on control panel 321, for example the electromagnetic valve opening time is t second, this t was put into to precise electronic and weighed from filling in suede pipe 2 eider down out in second, if weight is w, to fill the suede flow be w/t in unit, certainly, just started to carry out test of many times, until each unit fills the suede flow value when similar, be that unit is while filling the suede stability of flow, can normally fill the suede process, when every lattice of down jackets need to fill the eider down of constant weight, control filling the suede time of the every lattice of down jackets by the opening time of electromagnetic valve, thereby control it and fill the suede amount, fill the suede amount accurate, save existing down-filling machine and all will pass through the loaded down with trivial details link of weighing at every turn, shortened the distance of down feather filling process, improved operating efficiency, and easy to operate.
The distinctive internal structure of suede pipe 2 is filled in the utility model utilization, and simulation cyclone produces huge suction and can realize automatically filling suede, without all the other external force, drives, and energy consumption is low, and full-automatic degree is high, has greatly improved production efficiency.The glass tube 322 of its increase can make its inner eider down in fluffy state, and due to suction being arranged, and makes eider down concentrate on one section of the port of export of glass tube 322, the eider down even density out from glass tube 322, the stable and precision that has guaranteed to fill suede.The overhead door plate 131 that can overturn is set on its dividing plate 13, thereby under automatically responding to by the matte height induction device, the height of the eider down of suede case 12 is controlled automatically to the open and close of overhead door plate 131.The air purifier of its increase, can play the effect of gas storage, voltage stabilizing and drainage, and the storage, the air pressure that guarantee to fill the interior input gas of suede pipe 2 are constant and dry, thereby guarantee the quality of filling suede.Simultaneously, the collection box 6 of its setting can be recycled overflowing eider down, has avoided the waste of eider down.In addition, the utility model is simple in structure, and cost is low, simple to operation, practical.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. new automatic down-filling machine, comprise blower fan, storage suede case, weighing device and fill the suede pipe, it is characterized in that: described storage suede case is divided into suede case and lower suede case, described upper suede box top is provided with the gas outlet of stretching out, described upper suede case one upper lateral part is provided with the suede mouth, be provided with a upper suede pipeline in described upper suede mouth, described upper suede pipeline one end stretches out outside the suede mouth, the other end extends inwardly to the position, gas outlet and is bent upwards, described upper suede case and lower suede case separate by dividing plate, be provided with an overhead door plate that can overturn of being controlled by cylinder in the middle of described dividing plate, in described lower suede case, a upper lateral part is provided with the matte height induction device, thereby described matte height induction device is controlled opening and closure of overhead door plate by control cylinder, in described upper suede case and lower suede case, be respectively equipped with by motor-driven shaft, described shaft is provided with a plurality of stirrer gears, described lower suede case one side lower part is provided with velour output, one side of described lower suede case velour output is provided with cabinet, described cabinet is divided into Over-The-Counter and lower cabinet, described Over-The-Counter is divided into and is weighed cabinet and fill the suede cabinet by a vertical clapboard, be provided with weighing device in the described cabinet of weighing, described filling in the suede cabinet is provided with control panel, fill suede pipe and the glass tube parallel with shaft, described velour output connects the entrance point that fills suede cabinet inner glass tube by the first wired hose, describedly fill that the suede pipe is vertical with glass tube to be arranged, the described suede pipe that fills comprises inner tube, outer tube and long tube, advance the suede mouth for what connect in the middle of described inner tube, describedly advance the suede mouth and connect the port of export of glass tube by the second wired hose, described inner tube front end is provided with the two-stage step, the inner rear end of described outer tube is provided with a step, the step of the inner rear end of described outer tube and the first order step lap hermetically of inner tube front end, circularize cavity with the second level step of inner tube front end, described outer tube one side is provided with the air inlet be communicated with toroidal cavity, described inner tube front end is provided with a circle V-shaped groove, described inner tube front end also evenly is provided with a plurality of outgassing grooves that are communicated with described toroidal cavity, described a plurality of outgassing groove is along being in tilted layout clockwise or counterclockwise, described long tube is connected with the outer tube forward end seal.
2. new automatic down-filling machine as claimed in claim 1, it is characterized in that: it also comprises air purifier, and described air purifier inlet side is connected with air pump with pressure-reducing valve successively, and described air purifier goes out end and is connected to by electromagnetic valve the air inlet that fills the suede pipe.
3. new automatic down-filling machine as claimed in claim 2, it is characterized in that: described matte height induction device is photoelectric induction device.
4. new automatic down-filling machine as claimed in claim 2, it is characterized in that: the described outgassing groove that fills the suede pipe is 6.
5. new automatic down-filling machine as claimed in claim 2 is characterized in that: described stirrer gear comprises horizontal teeth and vertical tooth, described horizontal teeth and vertically tooth be staggered.
6. new automatic down-filling machine as claimed in claim 2 is characterized in that: the described suede cabinet below of filling is provided with collection box, and described collection box bottom is provided with reclaims outlet.
7. new automatic down-filling machine as claimed in claim 2, is characterized in that: on the gas outlet of described upper suede box top, be socketed with the air-permeative filter cloth bag.
8. new automatic down-filling machine as claimed in claim 2, it is characterized in that: described upper suede case and lower suede case one side are respectively equipped with observation window.
9. new automatic down-filling machine as claimed in claim 2, it is characterized in that: described electromagnetic valve is controlled by pedal type switch.
10. described new automatic down-filling machine as arbitrary as claim 1 to 9, it is characterized in that: described lower suede case velour output is a plurality of, is connected respectively glass tube and fills the suede pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203571886U CN203333868U (en) | 2013-06-21 | 2013-06-21 | Novel full automatic down filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203571886U CN203333868U (en) | 2013-06-21 | 2013-06-21 | Novel full automatic down filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203333868U true CN203333868U (en) | 2013-12-11 |
Family
ID=49702554
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013203571886U Withdrawn - After Issue CN203333868U (en) | 2013-06-21 | 2013-06-21 | Novel full automatic down filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203333868U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103320909A (en) * | 2013-06-21 | 2013-09-25 | 合肥奥瑞数控科技有限公司 | Novel full-automatic down filling machine |
-
2013
- 2013-06-21 CN CN2013203571886U patent/CN203333868U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103320909A (en) * | 2013-06-21 | 2013-09-25 | 合肥奥瑞数控科技有限公司 | Novel full-automatic down filling machine |
| CN103320909B (en) * | 2013-06-21 | 2015-07-22 | 合肥奥瑞数控科技有限公司 | Novel full-automatic down filling machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131211 Effective date of abandoning: 20150722 |
|
| RGAV | Abandon patent right to avoid regrant |