CN203325574U - Efficient cabling device for flexible communication wire cable - Google Patents
Efficient cabling device for flexible communication wire cable Download PDFInfo
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- CN203325574U CN203325574U CN2013203165454U CN201320316545U CN203325574U CN 203325574 U CN203325574 U CN 203325574U CN 2013203165454 U CN2013203165454 U CN 2013203165454U CN 201320316545 U CN201320316545 U CN 201320316545U CN 203325574 U CN203325574 U CN 203325574U
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- copper conductor
- semicircle copper
- guide wheel
- mounting groove
- substrate
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Abstract
The utility model discloses an efficient cabling device for a flexible communication wire cable. The efficient cabling device comprises two groups of pay-off stands, two groups of tension rods, a location device, a lapping mechanism and a take-up stand, wherein the cabling location device comprises a fixed frame, two arc-shaped guide wheel mechanisms, two planar guide wheel mechanisms and a wire concentration seat with a wire concentration through hole in the centre; the fixed frame is composed of a support frame and a base plate, one end of the base plate is provided with a first installation groove and a second installation groove in parallel along a direction vertical to the trend, the wire concentration seat is installed at the other end of the base plate, and the second installation groove is located between the first installation groove and the wire concentration seat; each arc-shaped guide wheel mechanism comprises an arc-shaped circular wheel with an arc-shaped end surface and placed in parallel to the base plate; and each planar guide wheel mechanism comprises a planar circular wheel with a planar groove and placed in parallel to the base plate. According to the efficient cabling device disclosed by the utility model, the problem of non-roundness of the wire cable of the existing semicircular conductor is solved, a turnover phenomenon during cabling for the semicircular conductor is effectively avoided, production efficiency is increased by 30%, and stress generation is reduced.
Description
Technical field
The utility model relates to a kind of cabling device, relates in particular to the efficient cabling device of a kind of communication flexible cord cable.
Background technology
Communication flexible cord cable is the performances such as a kind of equipment for communication machine rooms such as movement, telecommunications, Netcoms supplies electric connection line, and product requirement is soft, fire-retardant.For guaranteeing the roundness of cable, the cable core domestic demand is added more filling member, causes the finished cable external diameter larger, poor radiation, and cable laying takes up room greatly, and the manufacturing cost of cable also increases.In the power cable manufacturing, multicore cable mainly forms by stranded, for guaranteeing the core rounding, add filler in the stranding process, thereby cause that the outside diameter of cable is large, weak heat-dissipating, cost be high, in order to save material, to dwindle the outside diameter of cable, reducing the cables manufacturing cost, the technical staff has designed the special-shaped conductor structures such as semicircular conductor, sector conductor, watt shape conductor, this conductor structure has solved that the outside diameter of cable is large substantially, weak heat-dissipating, high in cost of production shortcoming, but certain difficulty is arranged in the cable production process, particularly in the stranding process.
Summary of the invention
The utility model provides a kind of communication flexible cord cable efficient cabling device, this efficient cabling device has solved the not rounding problem of the cable of existing semicircular conductor, stand up phenomenon while effectively having avoided the semicircular conductor stranding, production efficiency has improved 30% and reduced the generation of stress.
For achieving the above object, the technical solution adopted in the utility model is: the efficient cabling device of a kind of communication flexible cord cable, described communication flexible cord cable comprise respectively at least one by several copper strand wires stranded and the first semicircle copper conductor that form through mould compacting, the second semicircle copper conductor, this first semicircle copper conductor, the second semicircle copper conductor outer surface separately all is coated with insulating barrier, this first semicircle copper conductor, the second semicircle copper conductor end contact separately forms round wire pair, one polyester belt wrapped in described round wire to outer surface, one restrictive coating extrudes in described polyester belt outer surface,
Described efficient cabling device comprises 2 groups of pay off racks, 2 groups of tension rails, positioner, wrapping mechanism and take-up stands;
One group of described 2 groups of pay off rack for unwrapping wire are for leaving with the first semicircle copper conductor, and another group is for leaving with the second semicircle copper conductor;
Described 2 groups of tension rails, for regulating the first semicircle copper conductor, the second semicircle copper conductor laying tension in the stranding process;
Described positioner comprises that fixed mount, 2 plane guide wheel mechanisms, 2 arc guide wheel mechanisms and center have the line concentration base of line concentration through hole;
Described fixed mount is comprised of bracing frame and substrate, and this substrate one end is along being provided with abreast the first mounting groove, the second mounting groove perpendicular to moving towards direction, and described line concentration base is installed on the substrate other end, and described the second mounting groove is between the first mounting groove and line concentration base;
Described plane guide wheel mechanism comprises that end face is plane groove and takes turns with the flat circle of the parallel placement of substrate, and this through hole that is positioned at flat circle wheel center is installed on the first support stick upper end by a bearing, and this flat circle wheel can rotate around the first support stick;
Described arc guide wheel mechanism comprises that end face is arcwall face and takes turns with the curved circular of the parallel placement of substrate, and this through hole that is positioned at curved circular wheel center is installed on the second support stick upper end by a bearing, and this curved circular wheel can rotate around the second support stick; The described first semicircle copper conductor lays respectively at 2 flat circle wheel phase dorsal parts and contacts with its plane groove with the second semicircle copper conductor, and the described first semicircle copper conductor lays respectively at 2 curved circular wheel opposite sides and contacts with its arcwall face with the second semicircle copper conductor;
In the guide wheel mechanism of described plane, the first support stick lower end embeds in the first mounting groove and is installed on substrate by nut, in described arc guide wheel mechanism, the second support stick lower end embeds in the second mounting groove and is installed on substrate by nut, and the line concentration through hole of described line concentration base, flat circle wheel, curved circular are taken turns in the same plane;
Described wrapping mechanism, in described round wire to the wrapped described polyester belt of outer surface, thereby tighten round wire pair;
Described take-up stand, for receiving and keeping described communication flexible cord cable.
Further improve technical scheme in technique scheme as follows:
1,, in such scheme, the interval of described 2 flat circle wheel is greater than the interval of described 2 curved circular wheel.
2,, in such scheme, the diameter proportion that the interval of described 2 flat circle wheel and described round wire are right is 100:3 ~ 6.
3,, in such scheme, the distance between described line concentration base and the second mounting groove can be regulated.
Because technique scheme is used, the utility model compared with prior art has following advantages:
1, the efficient cabling device of the utility model communication flexible cord cable, it comprises that fixed mount, 2 arc guide wheel mechanisms, 2 plane guide wheel mechanisms and center have the line concentration base of line concentration through hole, described fixed mount is comprised of bracing frame and substrate, and this substrate one end is along being provided with abreast the first mounting groove, the second mounting groove perpendicular to moving towards direction, and described line concentration base is installed on the substrate other end, and described the second mounting groove is between the first mounting groove and line concentration base, described arc guide wheel mechanism comprises that end face is arcwall face and takes turns with the curved circular of the parallel placement of substrate, and this through hole that is positioned at curved circular wheel center is installed on the second support stick upper end by a bearing, and this curved circular wheel can rotate around the second support stick, described plane guide wheel mechanism comprises that end face is plane groove and takes turns with the flat circle of the parallel placement of substrate, this through hole that is positioned at flat circle wheel center is installed on the first support stick upper end by a bearing, this flat circle wheel can rotate around the first support stick, the described first semicircle copper conductor is taken turns the outside and contacts with its plane arcwall face along flat circle respectively and successively with the second semicircle copper conductor, take turns inboard and contact with its arcwall face through curved circular again, solved the not rounding problem of the cable of existing semicircular conductor, stand up phenomenon while effectively having avoided the semicircular conductor stranding, production efficiency has improved 30% and reduced the generation of stress.
2, the efficient cabling device of the utility model communication flexible cord cable, 2 curved circular wheel intervals, 2 flat circle wheel intervals, round wire have further been optimized to the matching relationship between diameter and line concentration through-hole diameter, further solved the not rounding problem of the cable of existing semicircular conductor, stand up phenomenon while effectively having avoided the semicircular conductor stranding, production efficiency has improved 30% and reduced the generation of stress; Secondly, the quality problems such as the external diameter caused is bigger than normal owing to standing up in process of production, insulating barrier damage, insulation resistance decline, cable breakdown of having avoided core, be guaranteed the stability of cable.
The accompanying drawing explanation
Accompanying drawing 1 is the utility model communication flexible cord cable structure schematic diagram;
Accompanying drawing 2 is the utility model communication flexible cord efficient cabling device structural representation for cable;
Accompanying drawing 3 is the utility model positioning device structure schematic diagram;
Accompanying drawing 4 is the utility model plane guide wheel mechanism structural representation;
Accompanying drawing 5 is the utility model arc guide wheel mechanism structural representation.
In above accompanying drawing: 1, semicircle core; 11, the first semicircle copper conductor; 111, copper strand wire; 12, the second semicircle copper conductor; 121, insulating barrier; 2, round wire pair; 3, polyester belt; 4, restrictive coating; 5, positioner; 6, fixed mount; 61, bracing frame; 62, substrate; 631, the first mounting groove; 632, the second mounting groove; 633, the 3rd mounting groove; 64, nut; 7, plane guide wheel mechanism; 71, plane groove; 72, flat circle wheel; 73, through hole; 74, bearing; 75, the first support stick; 8, arc guide wheel mechanism; 81, arcwall face; 82, curved circular wheel; 83, through hole; 84, bearing; 85, the second support stick; 9, line concentration base; 91, line concentration through hole; 10, pay off rack; 20, tension rail; 30, wrapping mechanism; 40, take-up stand.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described:
Embodiment 1: the efficient cabling device of a kind of communication flexible cord cable, described communication flexible cord cable 1 comprise respectively at least one by several copper strand wires 111 stranded the and semicircle copper conductor 12 of the first semicircle copper conductor 11, second that form through mould compacting, the semicircle copper conductor 12 of this first semicircle copper conductor 11, second outer surface separately all is coated with insulating barrier 121; End contact separately of the semicircle copper conductor 12 of this first semicircle copper conductor 11, second form round wire to 2, one polyester belts 3 wrapped in described round wire to 2 outer surfaces, a restrictive coating 4 extrudes in described polyester belt 3 outer surfaces;
Described efficient cabling device comprises 2 groups of pay off racks 10,2 groups of tension rails 20, positioner 5, wrapping mechanism 30 and take-up stands 40;
10 1 groups of described 2 groups of pay off racks for unwrapping wire are for leaving with the first semicircle copper conductor 11, and another group is for leaving with the second semicircle copper conductor 12;
Described 2 groups of tension rails 20, for regulating the laying tension of the semicircle copper conductor 12 of the first semicircle copper conductor 11, second in the stranding process;
Described positioner 5 comprises that 7,2 arc guide wheel mechanisms 8 of 6,2 plane guide wheel mechanisms of fixed mount and center have the line concentration base 9 of line concentration through hole 91;
Described fixed mount 6 is comprised of bracing frame 61 and substrate 62, these substrate 62 1 ends are along perpendicular to moving towards direction, being provided with abreast the first mounting groove 631, the second mounting groove 632, described line concentration base 9 is installed on substrate 62 other ends, and described the second mounting groove 632 is between the first mounting groove 631 and line concentration base 9;
Described plane guide wheel mechanism 7 comprises that end face is plane groove 71 and takes turns 72 with the flat circle of substrate 62 parallel placements, this is positioned at flat circle takes turns the through hole 73 at 72 centers and is installed on the first support stick 75 upper ends by a bearing 74, and this flat circle wheel 72 can rotate around the first support stick 75;
Described arc guide wheel mechanism 8 comprises that end face is arcwall face 81 and takes turns 82 with the curved circular of substrate 62 parallel placements, this is positioned at curved circular takes turns the through hole 83 at 82 centers and is installed on the second support stick 85 upper ends by a bearing 84, and this curved circular wheel 82 can rotate around the second support stick 85; The described first semicircle copper conductor 11 lays respectively at 2 flat circle with the second semicircle copper conductor 12 and takes turns 72 phase dorsal parts and contact with its plane groove 71, and the described first semicircle copper conductor 11 lays respectively at 2 curved circular with the second semicircle copper conductor 12 and takes turns 82 opposite sides and contact with its arcwall face 81; The described first semicircle copper conductor 11 is taken turns the outside and contacts with its plane groove along flat circle respectively with the second semicircle copper conductor 12, then passes through the cambered surface circular wheel inboard and contact with its cambered surface face; Line concentration through hole 91 through line concentration base 9 converges again;
In described plane guide wheel mechanism 7, the first support stick 75 lower ends embed in the first mounting groove 631 and are installed on substrate 62 by nut 64, in described arc guide wheel mechanism 8, the second support stick 85 lower ends embed in the second mounting groove 632 and are installed on substrate 62 by nut 64, and it is 82 in the same plane that the line concentration through hole 91 of described line concentration base 9, flat circle wheel 72, curved circular are taken turns;
Described wrapping mechanism 30, in described round wire to the wrapped described polyester belt 3 of 2 outer surface, thereby tighten round wire to 2;
Described take-up stand 40, for receiving and keeping described communication flexible cord cable.
The interval of above-mentioned 2 flat circle wheel 72 is greater than the interval of described 2 curved circular wheel 82.
The interval of above-mentioned 2 flat circle wheel 72 and described round wire are 100:3.5 or 100:5 to 2 diameter proportion.
Distance between above-mentioned line concentration base 9 and the second mounting groove 632 can be regulated.
Embodiment 2: the efficient cabling device of a kind of communication flexible cord cable, described communication flexible cord cable 1 comprise respectively at least one by several copper strand wires 111 stranded the and semicircle copper conductor 12 of the first semicircle copper conductor 11, second that form through mould compacting, the semicircle copper conductor 12 of this first semicircle copper conductor 11, second outer surface separately all is coated with insulating barrier 121; End contact separately of the semicircle copper conductor 12 of this first semicircle copper conductor 11, second form round wire to 2, one polyester belts 3 wrapped in described round wire to 2 outer surfaces, a restrictive coating 4 extrudes in described polyester belt 3 outer surfaces;
Described efficient cabling device comprises 2 groups of pay off racks 10,2 groups of tension rails 20, positioner 5, wrapping mechanism 30 and take-up stands 40;
10 1 groups of described 2 groups of pay off racks for unwrapping wire are for leaving with the first semicircle copper conductor 11, and another group is for leaving with the second semicircle copper conductor 12;
Described 2 groups of tension rails 20, for regulating the laying tension of the semicircle copper conductor 12 of the first semicircle copper conductor 11, second in the stranding process;
Described positioner 5 comprises that 7,2 arc guide wheel mechanisms 8 of 6,2 plane guide wheel mechanisms of fixed mount and center have the line concentration base 9 of line concentration through hole 91;
Described fixed mount 6 is comprised of bracing frame 61 and substrate 62, these substrate 62 1 ends are along perpendicular to moving towards direction, being provided with abreast the first mounting groove 631, the second mounting groove 632, described line concentration base 9 is installed on substrate 62 other ends, and described the second mounting groove 632 is between the first mounting groove 631 and line concentration base 9;
Described plane guide wheel mechanism 7 comprises that end face is plane groove 71 and takes turns 72 with the flat circle of substrate 62 parallel placements, this is positioned at flat circle takes turns the through hole 73 at 72 centers and is installed on the first support stick 75 upper ends by a bearing 74, and this flat circle wheel 72 can rotate around the first support stick 75;
Described arc guide wheel mechanism 8 comprises that end face is arcwall face 81 and takes turns 82 with the curved circular of substrate 62 parallel placements, this is positioned at curved circular takes turns the through hole 83 at 82 centers and is installed on the second support stick 85 upper ends by a bearing 84, and this curved circular wheel 82 can rotate around the second support stick 85; The described first semicircle copper conductor 11 lays respectively at 2 flat circle with the second semicircle copper conductor 12 and takes turns 72 phase dorsal parts and contact with its plane groove 71, and the described first semicircle copper conductor 11 lays respectively at 2 curved circular with the second semicircle copper conductor 12 and takes turns 82 opposite sides and contact with its arcwall face 81;
In described plane guide wheel mechanism 7, the first support stick 75 lower ends embed in the first mounting groove 631 and are installed on substrate 62 by nut 64, in described arc guide wheel mechanism 8, the second support stick 85 lower ends embed in the second mounting groove 632 and are installed on substrate 62 by nut 64, and it is 82 in the same plane that the line concentration through hole 91 of described line concentration base 9, flat circle wheel 72, curved circular are taken turns;
Described wrapping mechanism 30, in described round wire to the wrapped described polyester belt 3 of 2 outer surface, thereby tighten round wire to 2;
Described take-up stand 40, for receiving and keeping described communication flexible cord cable.
The interval of above-mentioned 2 flat circle wheel 72 is greater than the interval of described 2 curved circular wheel 82; 1.1 ~ 1.3 times of the interval that is spaced apart described 2 curved circular wheel 82 of described 2 flat circle wheel 72 are specially: 1.1 or 1.2 or 1.3 times of the interval that is spaced apart described 2 curved circular wheel 82 of described 2 flat circle wheel 72.
The interval of above-mentioned 2 flat circle wheel 72 and described round wire are 100:4 or 100:5.5 to 2 diameter proportion.
Above-mentioned round wire is 1:1.05 ~ 1.15 to the ratio of line concentration through hole 91 diameters of 2 diameters and line concentration base 9, is specially 1:1.1 or 1:1.05 ~ 1.12.
Distance between above-mentioned line concentration base 9 and the second mounting groove 632 can be regulated.
Above-described embodiment is only explanation technical conceive of the present utility model and characteristics, and its purpose is to allow the person skilled in the art can understand content of the present utility model and implement according to this, can not limit protection range of the present utility model with this.All equivalences of doing according to the utility model Spirit Essence change or modify, within all should being encompassed in protection range of the present utility model.
Claims (4)
1. a communication flexible cord cable efficient cabling device, it is characterized in that: described communication flexible cord cable (1) comprise respectively at least one by several copper strand wires (111) stranded and the first semicircle copper conductor (11), the second semicircle copper conductor (12) that through mould compacting, form, this first semicircle copper conductor (11), the second semicircle copper conductor (12) outer surface separately all are coated with insulating barrier (121); This first semicircle copper conductor (11), the second semicircle copper conductor (12) end contact separately forms round wire to (2), one polyester belt (3) wrapped in described round wire to (2) outer surface, a restrictive coating (4) extrudes in described polyester belt (3) outer surface;
Described efficient cabling device comprises 2 groups of pay off racks (10), 2 groups of tension rails (20), positioner (5), wrapping mechanism (30) and take-up stand (40);
(10) one groups of described 2 groups of pay off racks for unwrapping wire are for leaving with the first semicircle copper conductor (11), and another group is for leaving with the second semicircle copper conductor (12);
Described 2 groups of tension rails (20), for regulating the first semicircle copper conductor (11), the second semicircle copper conductor (12) laying tension in the stranding process;
Described positioner (5) comprises that fixed mount (6), 2 plane guide wheel mechanisms (7), 2 arc guide wheel mechanisms (8) and center have the line concentration base (9) of line concentration through hole (91);
Described fixed mount (6) is comprised of bracing frame (61) and substrate (62), these substrate (62) one ends are along perpendicular to moving towards direction, being provided with abreast the first mounting groove (631), the second mounting groove (632), described line concentration base (9) is installed on substrate (62) other end, and described the second mounting groove (632) is positioned between the first mounting groove (631) and line concentration base (9);
Described plane guide wheel mechanism (7) comprises that end face is plane groove (71) and takes turns (72) with the flat circle of the parallel placement of substrate (62), this through hole (73) that is positioned at flat circle wheel (72) center is installed on the first support stick (75) upper end by a bearing (74), and this flat circle wheel (72) can rotate around the first support stick (75);
Described arc guide wheel mechanism (8) comprises that end face is arcwall face (81) and takes turns (82) with the curved circular of the parallel placement of substrate (62), this through hole (83) that is positioned at curved circular wheel (82) center is installed on the second support stick (85) upper end by a bearing (84), and this curved circular wheel (82) can rotate around the second support stick (85); The described first semicircle copper conductor (11) lays respectively at 2 flat circle wheel (72) phase dorsal parts and contacts with its plane groove (71) with the second semicircle copper conductor (12), and the described first semicircle copper conductor (11) lays respectively at 2 curved circular wheel (82) opposite sides and contacts with its arcwall face (81) with the second semicircle copper conductor (12);
In described plane guide wheel mechanism (7), the first support stick (75) lower end embeds in the first mounting groove (631) and is installed on substrate (62) by nut (64), in described arc guide wheel mechanism (8), the second support stick (85) lower end embeds in the second mounting groove (632) and by nut (64) and is installed on substrate (62) above, and the line concentration through hole (91) of described line concentration base (9), flat circle are taken turns (72), curved circular wheel (82) is in the same plane;
Described wrapping mechanism (30), in described round wire to the wrapped described polyester belt of (2) outer surface (3), thereby tighten round wire to (2);
Described take-up stand (40), for receiving and keeping described communication flexible cord cable.
2. efficient cabling device according to claim 1 is characterized in that: the interval of described 2 flat circle wheels (72) is greater than the interval of described 2 curved circular wheels (82).
3. efficient cabling device according to claim 1 and 2 is characterized in that: the interval of described 2 flat circle wheels (72) and described round wire are 100:3 ~ 6 to the diameter proportion of (2).
4. efficient cabling device according to claim 1 and 2 is characterized in that: the distance between described line concentration base (9) and the second mounting groove (632) can be regulated.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2013203165454U CN203325574U (en) | 2013-06-04 | 2013-06-04 | Efficient cabling device for flexible communication wire cable |
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CN2013203165454U CN203325574U (en) | 2013-06-04 | 2013-06-04 | Efficient cabling device for flexible communication wire cable |
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CN2013203165454U Withdrawn - After Issue CN203325574U (en) | 2013-06-04 | 2013-06-04 | Efficient cabling device for flexible communication wire cable |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103354131A (en) * | 2013-06-04 | 2013-10-16 | 江苏亨通线缆科技有限公司 | Effective cabling apparatus for communication flexible cable |
CN114613550A (en) * | 2020-12-09 | 2022-06-10 | 江苏亨通光电股份有限公司 | High-speed stranding platform for cables |
-
2013
- 2013-06-04 CN CN2013203165454U patent/CN203325574U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103354131A (en) * | 2013-06-04 | 2013-10-16 | 江苏亨通线缆科技有限公司 | Effective cabling apparatus for communication flexible cable |
CN103354131B (en) * | 2013-06-04 | 2016-01-13 | 江苏亨通线缆科技有限公司 | The efficient cabling device of communication flexible cable |
CN114613550A (en) * | 2020-12-09 | 2022-06-10 | 江苏亨通光电股份有限公司 | High-speed stranding platform for cables |
CN114613550B (en) * | 2020-12-09 | 2024-05-24 | 江苏亨通光电股份有限公司 | High-speed stranding table for cables |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131204 Termination date: 20140604 |
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Granted publication date: 20131204 Effective date of abandoning: 20160113 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |