CN203320128U - Anode bar consumption detection prompter and water heater - Google Patents

Anode bar consumption detection prompter and water heater Download PDF

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Publication number
CN203320128U
CN203320128U CN2013202626256U CN201320262625U CN203320128U CN 203320128 U CN203320128 U CN 203320128U CN 2013202626256 U CN2013202626256 U CN 2013202626256U CN 201320262625 U CN201320262625 U CN 201320262625U CN 203320128 U CN203320128 U CN 203320128U
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CN
China
Prior art keywords
anode bar
current
inner bag
anode
suggestion device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2013202626256U
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Chinese (zh)
Inventor
王军
曹冠忠
李彩霞
赵小勇
于垂妍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Haier Group Corp
Qingdao Economic and Technological Development Zone Haier Water Heater Co Ltd
Original Assignee
Haier Group Corp
Qingdao Economic and Technological Development Zone Haier Water Heater Co Ltd
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Application filed by Haier Group Corp, Qingdao Economic and Technological Development Zone Haier Water Heater Co Ltd filed Critical Haier Group Corp
Priority to CN2013202626256U priority Critical patent/CN203320128U/en
Application granted granted Critical
Publication of CN203320128U publication Critical patent/CN203320128U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses an anode bar consumption detection prompter and a water heater using the device. An anode bar of the prompter is arranged in a liner of the water heater, and is directly connected with the liner in a non-insulating manner, so that an insulating connection device between the anode bar and the liner can be omitted, the assembling can be facilitated, and the continuous current protection of the anode bar to the liner can be guaranteed; a current detection module is arranged between the anode bar and an electric heater, and a current-limiting resistor is connected in series in a circuit, so that the electric heater can be protected correspondingly, and the anode bar is not over consumed; a processing module is used for prompting through a warning prompt module according to the comparison of the value of protective current detected by the current detection module and the standard protective current value, so that early or late improper replacement caused by that the actual protective current is higher or lower than the standard protective current value can be avoided.

Description

A kind of anode bar consumption detects suggestion device and water-heater
Technical field
The utility model relates to the water-heater that a kind of anode bar consumption detects suggestion device and uses this device.
Background technology
Current water heater liner major part on the market is metal material, for preventing the inner bag corrosion, common processing mode is to adopt enamel inner container, but due to problems such as production technique, working conditions, enamel there will be indivedual flaws, especially the interface of inner bag and welding of longitudinal seam and circumferential seam part very easily produce corrosion, cause inner bag to leak.
For more comprehensively protection, anode bar is installed usually on water heater liner, adopt the scheme of sacrificial anode further to protect inner bag.In the process that anode bar is used at water-heater, continue to consume, because the performance of water-heater own, user's use-pattern, frequency of utilization, local water quality, quality of anode, the inner bag quality, enamel quality etc. are variant, so some anode bars can be even longer with 5 years, and poor work-ing life is even lower than 1 year, if now the user changes anode bar not in time, water heater liner will lose protection, time one is long, thereby will cause the inner bag corrosion to leak, the lighter's water-heater is scrapped, severe one causes immersion, even cause the serious accidents such as electric shock, bring serious personal injury to the user.
Anode bar generally all is arranged at inner bag inside, and the user wants to know the Expenditure Levels of current anode bar, anode bar can only be pulled down; but the dismounting of anode bar bothers very much, to have torn open early and be not finished, replacing can cause waste; tearing inner bag open late has just started corrosion, does not have the effect of sustainable protection.
Settling mode commonly used is that the anode rod replacement alarm set is installed on water-heater at present, and anode bar and inner container insulating are installed, by detecting the protective current between anode bar and inner bag and contrasting and judge whether to need to change anode bar with standard protective current value.Standard protective current value arranges a fixed value by producer mostly; but because the aspects such as the performance of water-heater own, user's use-pattern, frequency of utilization, local water quality, quality of anode, anode electric weight, inner bag quality, enamel quality there are differences; there will be the real protection electric current higher or lower than standard protective current value; will too early or spend evening like this and remind, cause replacing improper opportunity.
Chinese patent literature CN102853551A discloses a kind of water-heater anode bar and has consumed reminding method and device, and described method comprises the steps: that described current detecting unit detects the protective current Imax between described anode bar and inner bag and passes to described processing unit; Described processing unit calculates alarm current Imin=K * Imax, wherein, and K=0.05~0.5; Described current detecting unit detects the real-time current I between described anode bar and inner bag and passes to described processing unit; Described processing unit records time length or the number of times that described real-time current I is less than alarm current Imin, when described time length or number of times are more than or equal to set(ting)value, sends hint instructions to described Tip element; Described Tip element consumes prompting according to the hint instructions of described processing unit.The problem that this invention exists is; at first; what current detecting unit detected is the protective current between anode bar and inner bag; therefore requiring anode bar and inner bag is insulating mounting; increased the installation difficulty of anode bar; introduce additional resistance in current loop, weakened the intensity to the inner bag protective current, if anode bar meeting less than normal causes anode inadequate to the protection of inner bag simultaneously.
The utility model content
For addressing the above problem; the utility model proposes a kind of anode bar consumption and detect suggestion device; inner bag directly is connected with the anode bar employing is nonisulated; between anode bar and electric heater, detecting unit is set; by detecting the protective current between anode bar and electric heater and being contrasted with the standard protective current; the Expenditure Levels of judgement anode bar, guaranteed the all-round protection of anode bar to electric heater and inner bag.
A kind of anode bar consumption detects suggestion device, comprise be installed in water heater liner and with the nonisulated direct-connected anode bar of described inner bag, be installed on the electric heating tube of installing with described inner container insulating in inner bag, detect the current detection module of protective current between described anode bar and electric heating tube outer wall, described current detection module is electrically connected to processing module and alarm module successively; The protective current that described processing module records according to current detection module and standard protective current value relatively, are reminded by the alarm module during lower than normal value.
Especially, be serially connected with a current-limiting resistance between described anode bar and electric heating tube outer wall.
Further, described anode bar is installed on described inner bag by screw thread, and both directly connect and conducting by screw thread.
Further, described anode bar is installed on flange, and is installed on described inner bag by flange is fastening, and anode bar is successively through flange, holding bolt and inner bag conducting.
Preferably, described current detection module adopts the mutual inductor testing circuit to obtain the protective current value.
Preferably, described current detection module is obtained the protective current value by measuring the current-limiting resistance both end voltage.
Also provide a kind of electric water heater, comprise shell, inner bag, be provided with above-mentioned anode bar consumption on it and detect suggestion device simultaneously.
Anode bar consumption detection device provided by the utility model, it is applied to water-heater, has saved anode bar and has been connected setting with the insulation between inner bag, has facilitated installation, has guaranteed that anode bar protects the inner bag sustained current, secondly, be provided with current detection module between anode bar and electric heater, and be serially connected with current-limiting resistance in circuit, this resistance can play the effect of restriction anode bar to the protective current value of electric heater, because liner material is different with the electric heater material, this resistance balance the protection difference of anode bar to this bi-material, make the two protection is all reached to best effect, this resistance value can be according to liner material, the electric heater material, power, the conditions such as temperature, by calculating or experiment, resistance is made to corresponding adjustment, can provide corresponding protection to electric heater, while is consumable anode rod within reason also, and, by this protective current is detected with standard protective current value and compares, judge whether to be changed anode bar and remind, both protected inner bag, guaranteed again the protection to well heater, but improved the working life of entire system, further obtaining of standard protective current value proposed to optimization, the user can select suitable obtain manner according to practical situation, can guarantee to obtain standard protective current value the most accurately, avoid higher or lower than standard protective current value, causing replacing too early or that excessively cause evening improper because of the real protection electric current.
The accompanying drawing explanation
Further illustrate the technical solution of the utility model below in conjunction with accompanying drawing and by embodiment.
Fig. 1 is the principle schematic that anode bar consumption described in the utility model detects suggestion device;
Fig. 2 is the structural representation of embodiment mono-described electric water heater;
Fig. 3 is the described electric water heater anode bar of embodiment mono-mounting structure figure;
Fig. 4 is the structural representation of embodiment bis-described electric water heaters;
Fig. 5 is the described electric water heater anode bar of embodiment bis-mounting structure figure.
In figure:
1, inner bag; 2, anode bar; 3, electric heating tube; 4, isolator; 5, current-limiting resistance; 6, current detection module; 7, processing module; 8, alarm module; 9, screw base; 10, temperature sensor; 11, water quality sensor; 12, flange; 13, metal bolts.
Embodiment
Fig. 1 has provided the principle schematic that anode bar consumption described in the utility model detects suggestion device, as shown in the figure, this device comprises the anode bar 2 be installed in water heater liner 1, anode bar and inner bag 1 adopt between the two and nonisulatedly directly are connected, both directly form sacrificial protection by the water in inner bag, electric heating tube 3 is installed in inner bag, itself and inner bag 1 centre arrange isolator 4 and realize insulating mounting, be connected in series current-limiting resistance 5 between electric heating tube 3 outer walls and anode bar, current detection module 6 is set simultaneously in this circuit, for detection of protective current value between described anode bar 2 and electric heating tube 3 outer walls, current detection module 6 is electrically connected to processing module 7 and alarm module 8 successively, the protective current that described processing module 7 records according to current detection module 6 and standard protective current value are relatively, during lower than normal value, by alarm module 8, reminded, alerting pattern can adopt pilot lamp, voice or the combination of two kinds, the prompting period that can be different according to clock setting when reminding, do not reminded as 22 o'clock to 7 o'clock, 7 o'clock to 9 o'clock, within between 18 o'clock to 22 o'clock every 15 minutes, remind once, other times are per hour reminded the alerting pattern that once becomes different, also can carry out the prompting of different frequency in the different time periods, make the user can change in time anode bar.
Current detection module 6 can adopt the mutual inductor testing circuit to obtain the protective current value when specific implementation; Also can obtain the protective current value by the voltage of measuring current-limiting resistance 5 two ends.Current-limiting resistance 5 add the protective current that can limit between electric heater 3 and anode bar 2, it is controlled in certain scope, when playing electric heater 3 protections, be unlikely to make protective current excessive, cause the too fast consumption of anode bar 2.
For said apparatus, its corresponding anode bar consumption detects reminding method, comprises the following steps:
Preset standard protective current value Is in step S10, processing module;
Step S20, processing module are controlled current detection module and are detected in real time the protective current value I between anode bar and electric heating tube;
Step S30, processing module be protective current value I and standard protective current value Is relatively, when I≤0.3Is reaches the scheduled time or pre-determined number, controls the alarm module and is reminded.
Standard current value Is can obtain in the following ways:
1. by temperature sensor, water quality detection sensor, in conjunction with the inner bag volumometer, calculate a theoretical value;
2., after water-heater is switched on first, water temperature is 75 ° of measured protective current values of C time institute detection module;
3., after water-heater is switched on first, processing module is every protective current value of a hour record, continuous recording N days, and N >=1, calculate each mean value as standard current value Is.After energising first, continuous recording 10 days, every day, average record was 24 times, got each mean value as standard current value Is;
4. by temperature sensor, water quality detection sensor, in conjunction with practical service environment and service conditions such as the performance of water-heater own, user's use-pattern, frequency of utilization, local water quality, quality of anode, anode electric weight, inner bag quality, enamel quality, from motion tracking for some time, draw;
Embodiment mono-:
Fig. 2 and Fig. 3 have provided has the specific embodiment that anode bar consumption described in the utility model detects suggestion device and applies a water-heater of aforesaid method, electric heating tube 3 and anode bar 2 are installed in the inner bag 1 of this water-heater, also be provided with temperature sensor 10 and water quality sensor 11, for detection of temperature and the water quality parameter of water simultaneously.
In this water-heater, be welded with screw base 9 on inner bag 1, anode bar 2 is installed on this pedestal by screw thread, both directly connect and conducting by screw thread, preferred this screw thread adopts the cone seal screw thread, connect fastening the time and also can play the effect of sealing, after connection, can form reliable electrical connection.
Embodiment bis-:
Fig. 3 and Fig. 4 have provided has the specific embodiment that anode bar consumption described in the utility model detects suggestion device and applies another water-heater of aforesaid method, anode bar 2 and electric heating tube 3 are installed on flange 12, flange 12 further is anchored on inner bag by metal bolts 13, anode bar 2 is successively through flange 12, fastening metal bolt 13 and inner bag 1 conducting, form reliably and be electrically connected to, form isolation by isolator 4 between electric heating tube 3 and flange 12, its detailed mounting structure as shown in Figure 5.
This mounting structure makes anode bar 2 and electric heating tube 3 share same flange 12, to realize on the nonisulated basis be connected of anode bar 2 and inner bag 1 making assembling convenient, saved production cost and cost of labor, and the replacing anode bar is convenient.
Know-why of the present utility model has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present utility model, and can not be interpreted as by any way the restriction to the utility model protection domain.Explanation based on herein, those skilled in the art does not need to pay performing creative labour can associate other embodiment of the present utility model, within these modes all will fall into protection domain of the present utility model.

Claims (7)

1. an anode bar consumption detects suggestion device, it is characterized in that: comprise be installed in water heater liner and with the nonisulated direct-connected anode bar of described inner bag, be installed on the electric heating tube of installing with described inner container insulating in inner bag, detect the current detection module of protective current between described anode bar and electric heating tube outer wall, described current detection module is electrically connected to processing module and alarm module successively; The protective current that described processing module records according to current detection module and standard protective current value relatively, are reminded by the alarm module during lower than normal value.
2. anode bar consumption according to claim 1 detects suggestion device, it is characterized in that: between described anode bar and electric heating tube outer wall, be serially connected with a current-limiting resistance.
3. anode bar consumption according to claim 1 detects suggestion device, and it is characterized in that: described anode bar is installed on described inner bag by screw thread, and both directly connect and conducting by screw thread.
4. anode bar consumption according to claim 1 detects suggestion device, and it is characterized in that: described anode bar is installed on flange, and is installed on described inner bag by flange is fastening, and anode bar is successively through flange, holding bolt and inner bag conducting.
5. anode bar consumption according to claim 1 detects suggestion device, it is characterized in that: described current detection module adopts the mutual inductor testing circuit to obtain the protective current value.
6. anode bar consumption according to claim 2 detects suggestion device, it is characterized in that: described current detection module is obtained the protective current value by measuring the current-limiting resistance both end voltage.
7. a water-heater, comprise shell, inner bag, it is characterized in that: be provided with described anode bar consumption as arbitrary as claim 1 to 6 on it and detect suggestion device.
CN2013202626256U 2013-05-14 2013-05-14 Anode bar consumption detection prompter and water heater Expired - Lifetime CN203320128U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104152914A (en) * 2013-05-14 2014-11-19 青岛经济技术开发区海尔热水器有限公司 Anode bar consumption detection prompt device, detection prompt method and water heater
CN112213360A (en) * 2020-09-29 2021-01-12 宁波方太厨具有限公司 Anode rod detection device for water heater and water heater
CN112229873A (en) * 2020-09-29 2021-01-15 宁波方太厨具有限公司 Detection apparatus for anode rod consumes among water heater and water heater
ES2874153R1 (en) * 2018-09-28 2021-11-05 Ariston Thermo Spa Insulating fixing medium for a magnesium anode of an electric water heater

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104152914A (en) * 2013-05-14 2014-11-19 青岛经济技术开发区海尔热水器有限公司 Anode bar consumption detection prompt device, detection prompt method and water heater
ES2874153R1 (en) * 2018-09-28 2021-11-05 Ariston Thermo Spa Insulating fixing medium for a magnesium anode of an electric water heater
CN112213360A (en) * 2020-09-29 2021-01-12 宁波方太厨具有限公司 Anode rod detection device for water heater and water heater
CN112229873A (en) * 2020-09-29 2021-01-15 宁波方太厨具有限公司 Detection apparatus for anode rod consumes among water heater and water heater

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Granted publication date: 20131204