CN203316499U - Flat wire calender - Google Patents
Flat wire calender Download PDFInfo
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- CN203316499U CN203316499U CN2013204087471U CN201320408747U CN203316499U CN 203316499 U CN203316499 U CN 203316499U CN 2013204087471 U CN2013204087471 U CN 2013204087471U CN 201320408747 U CN201320408747 U CN 201320408747U CN 203316499 U CN203316499 U CN 203316499U
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Abstract
The utility model discloses a flat wire calender. The flat wire calender comprises a working table, a paying-off wheel fixed to the working table, a wire-pressing module fixed to the working table, a wire-drawing module and a taking-up module, wherein the wire-pressing module comprises a first support fixed to the working table, a lower wire-pressing wheel, a second support, a third support fixed in the second support, and an upper wire-pressing wheel fixed to the lower portion of the third support, and the lower wire-pressing wheel and the second support are fixed to the first support; the wire-drawing module comprises a box body fixed to the working table, a first wire wheel, a wire-drawing die and a second wire wheel, and the first wire wheel, the wire-drawing die and the second wire wheel are fixed in the box body; the taking-up module comprises a base fixed to the working table, a sliding block fixed to the base, a taking-up bearing fixed to the sliding block, a taking-up motor, a taking-up wheel, a gearbox and a wire arrangement motor, the taking-up motor and the taking-up wheel are fixed at the two ends of the taking-up bearing, the gearbox is connected with the sliding block through a horizontal screw rod, and the wire arrangement motor is connected with the gearbox. Through the scheme of the calendar, the yield of wires and the production efficiency are improved.
Description
Technical field
The utility model relates to the wire rod manufacture field, relates in particular to a kind of lenticular wire calender.
Background technology
In existing lenticular wire calendering technology, actinobacillus wheel vertically is set, causes wire rod easily to reverse when rising; The material hardness of fabric wheel is 95%, easy to wear; During the line ball overlong time, the heating of calendering wheel, wire size easily changes, and the size Control between fabric wheel relies on artificial the adjustment, and the wire rod accuracy processed is inadequate; After needing to shut down measurement, start shooting again; Take-up adopts the mode of winding displacement bar displacement, and winding displacement is not tight, and the take-up amount is few, changes the dish rate while causing the bag paint high, increases tune machine waste silk and reduces production efficiency.Above-mentioned defect causes the wire quality qualification rate after processing low, and production efficiency is low, and can not the producer line.
The utility model content
The purpose of this utility model is to provide a kind of lenticular wire calender, to improve the qualification rate of wire quality, enhances productivity, and produces up-to-standard square line.
The technical solution of the utility model is a kind of lenticular wire calender, comprising: workbench, be fixed on actinobacillus wheel on workbench, be fixed on line ball module, wire drawing module and take-up module on this workbench; Wherein, described line ball module comprises: be fixed on line ball motor on workbench, be fixed on the first support on workbench, be fixed on lower fabric wheel and the second support on the first support, be fixed on the 3rd support in the second support and the upper fabric wheel that is fixed on the 3rd support bottom; The line ball motor drives down fabric wheel by belt and rotates; Lower fabric wheel rotates by fabric wheel on coaxial gear driven; Described wire drawing module comprises: be fixed on wire drawing motor and casing on workbench, be fixed on box house first with line wheel and wire drawing die, be fixed on the second band line wheel of box house; The wire drawing motor drives the second band line wheel by belt, and the second band line wheel drives the first band line wheel by belt, and U-lag is arranged at the wire drawing die top; Described take-up module comprises: be fixed on base, the slide block on base on workbench, be fixed on take-up bearing on slide block, be fixed on the take-up motor at take-up bearing two ends with take-up pulley, by the gearbox of horizontal lead screw connection sliding block and the winding displacement motor that is connected this gearbox.Wire rod is pulled out from described actinobacillus wheel, through the space between upper fabric wheel and lower fabric wheel, then through the entrance hole on casing, first, be wound around on the line wheel successively, through the U-lag at wire drawing die top, be wound around and then pass from wire hole on the second band line wheel, on take-up pulley.The line ball electric machine rotation, drive bar for pressing wire on the first support and forward movingly, and this line ball bearing drives coaxial lower fabric wheel and rotates, and lower fabric wheel rotates by fabric wheel on coaxial gear driven, and upper fabric wheel and lower fabric wheel roll wire rod while rotating.The wire rod rolled enters casing, and wire rod during through the U-lag at wire drawing die top, is stuck, and wire drawing driven by motor the first band line wheel and the second band line wheel rotate, and wire rod is pullled, and wire rod is elongated, and attenuates, and then passes through wire hole, on take-up pulley.Take-up driven by motor take-up pulley rotates, and makes the take-up pulley take-up.In the take-up process, the winding displacement motor drives horizontal lead screw by gearbox and moves around, and horizontal lead screw band movable slider slidably reciprocates on base, slide block drives take-up pulley by the take-up bearing and moves left and right, and winding displacement is tight, and the take-up amount is many, reduce and take silk and tune machine, improved efficiency.
In the technical program, front end refers to the end near actinobacillus wheel, and rear end refers to the end near take-up pulley.The wire drawing module, by the wire rod side of the pulling into line after rolling, meets need of production.Take-up pulley moves left and right, and winding displacement is tight, and the take-up amount is many, reduces and takes silk and tune machine, has improved production efficiency.
Further, described upper fabric wheel and lower fabric wheel are all hollow wheels, and water cooling plant is equipped with in described upper fabric wheel and lower fabric wheel inside.Due to upper fabric wheel with press down the line length time and roll wire rod and can produce high temperature, cause the wire rod distortion, wire size easily changes.Water cooling plant reduces the temperature of upper fabric wheel and lower fabric wheel, avoids wire size to change, and has improved the qualification rate of product.
Further, there is Bracket for Inspection described the second support side, and this Bracket for Inspection bottom is fluted, and inside grooves has detection probe.Described second top of the trellis has the fine setting motor, and described the 3rd support is fixed in the second support by down-feed screw, and on down-feed screw, cover has the fine setting gear, described fine setting driven by motor fine setting gear.Before the probe of wire rod after rolling from groove, pass through, probe by the detection real-time data transmission of wire rod in computer, computer is controlled the fine setting motor, fine setting driven by motor fine setting gear rotates, fine setting gear driven down-feed screw moves up and down, down-feed screw drives the 3rd support and moves up and down, and the 3rd support drives upper fabric wheel and moves up and down, thereby adjusts the gap before upper fabric wheel and lower fabric wheel.The final size that rolls rear wire rod of adjusting.Improved the qualification rate of wire quality.
Further, wire drawing die is between the first band line wheel and the second band line wheel, and described the first band line wheel and the second band line wheel are taper, and conical surface has helicla flute; Described wire drawing die is notch cuttype.Wire rod is wound around with line wheel and the second helicla flute with the line wheel back and forth along first, after being wound around end, from wire hole, passes.First takes turns with line the U-lag that upper each deck wire all passes through the wire drawing die top with line wheel and second.Wire rod during through the U-lag at wire drawing die top, is stuck, and wire drawing driven by motor the first band line wheel and the second band line wheel rotation, pullled wire rod, and wire rod is successively elongated, and attenuates, and then passes wire hole, on take-up pulley.What wire rod was taken turns with line with line wheel and second through wire drawing die, first pulls repeatedly, has obtained up-to-standard square line.
Further, there is horizontally disposed oil inlet pipe described the first band line wheel and the second band line wheel top, and there is horizontally disposed flowline the oil inlet pipe side, and oil inlet pipe is vertical with flowline.In drawing process, wire drawing oil enters from oil inlet pipe, from 3 flowline ejections, on the one hand, to the first band line wheel, the second band line wheel, wire drawing die and wire rod cooling, guarantee the quality of wire rod, on the other hand, play lubricated effect with line wheel, second with line wheel and wire drawing die to first, prevent that wire rod is stuck, and has improved operating efficiency.
Further, there is oil exit pipe in the outside of bottom half, and the oil of the wire drawing in casing is discharged.
Further, described take-up bearing has 2, and size is identical, is arranged side by side in the left and right sides on slide block top, avoids take-up pulley to wave on slide block, affects take-up.
Further, described upper fabric wheel and lower fabric wheel are ceramic fabric wheel, and hardness is 98%, improve service life, reduce the change in size of because of wire rod, being heated and causing, and have improved the quality of wire rod.
Further, described actinobacillus wheel horizontally set, avoid the situation that occurs that wire rod reverses, and improved the quality of wire rod.
Further, line ball module front end has guide wheel, is convenient to the fixedly position of wire rod, is convenient to line ball, has improved the quality of wire rod.
Further, there is guide wheel the both sides, front and back of casing, are convenient to the fixedly position of wire rod, are convenient to wire drawing, have improved the quality of wire rod.
Beneficial effect: the technical program adopts the hollow ceramic fabric wheel that hardness is 98% to do fabric wheel and lower fabric wheel, has reduced the temperature of upper fabric wheel and lower fabric wheel, avoids wire size to change because of intensification; First with line wheel, second with line wheel and wire drawing die to the wire rod drawing-down after rolling, obtain high-quality side's line; The winding displacement motor indirectly drives take-up pulley and moves left and right, and winding displacement is tight, and the take-up amount is many, reduces and takes silk and tune machine, has improved efficiency.
The accompanying drawing explanation
Fig. 1 is the stereogram of a kind of embodiment of the utility model;
Fig. 2 is the stereogram of line ball module in a kind of embodiment of the utility model;
Fig. 3 is the stereogram of wire drawing module in a kind of embodiment of the utility model;
Fig. 4 is the stereogram of another angle of wire drawing module in a kind of embodiment of the utility model;
Fig. 5 is the stereogram of take-up module in a kind of embodiment of the utility model.
Mark in figure: 1-workbench; The 2-actinobacillus wheel; 3-line ball motor; 4-line ball module; 5-wire drawing module; 6-the first band line wheel; The 7-wire drawing die; 8-the second band line wheel; The 9-oil inlet pipe; The 10-flowline; The 11-guide wheel; 12-take-up module; 13-the first support; 14-the second support; 15-the 3rd support; Fabric wheel under 16-; The upper fabric wheel of 17-; 18-finely tunes motor; 19-finely tunes gear; The 20-down-feed screw; The 21-Bracket for Inspection; The 22-groove; The 23-detection probe; The 24-wire hole; The 25-oil exit pipe; 26-wire drawing motor; The 27-take-up pulley; 28-take-up bearing; 29-take-up motor; 30-winding displacement motor; The 31-gearbox; The 32-horizontal lead screw; The 33-slide block; The 34-base.
The specific embodiment
Below in conjunction with accompanying drawing, preferably embodiment of the present utility model is described in further detail:
Referring to Fig. 1 to 5, a kind of lenticular wire calender comprises: workbench 1, be fixed on actinobacillus wheel 2 on workbench 1, be fixed on line ball module 4, wire drawing module 5 and take-up module 12 on this workbench 1; Wherein, described line ball module 4 comprises: be fixed on line ball motor 3 on workbench 1, be fixed on the first support 13 on workbench 1, be fixed on lower fabric wheel 16 and the second support 14 on the first support 13, be fixed on the 3rd support 15 in the second support 14 and the upper fabric wheel 17 that is fixed on the 3rd support 15 bottoms; Line ball motor 3 drives down fabric wheel 16 by belt and rotates; Lower fabric wheel 16 rotates by fabric wheel on coaxial gear driven 17; Described wire drawing module 5 comprises: be fixed on wire drawing motor 26 and casing on workbench 1, be fixed on box house first with line wheel 6 and wire drawing die 7, be fixed on the second band line wheel 8 of box house; Wire drawing motor 26 drives the second band line wheel 8, the second band line wheels 8 by belt and drives the first band line wheel 6 by belt, and U-lag is arranged at wire drawing die 7 tops; Described take-up module 12 comprises: be fixed on base 34, the slide block on base 34 on workbench 1, be fixed on take-up bearing 28 on slide block, be fixed on the take-up motor 29 at take-up bearing 28 two ends with take-up pulley 27, by the gearbox 31 of horizontal lead screw 32 connection sliding blocks and the winding displacement motor 30 that is connected this gearbox 31.Wire rod is pulled out from described actinobacillus wheel 2, through the space between upper fabric wheel 17 and lower fabric wheel 16, then through the entrance hole on casing, first, be wound around on line wheel 6 successively, through the U-lag at wire drawing die 7 tops, be wound around and then pass from wire hole 24 on the second band line wheel 8, on take-up pulley 27.Line ball motor 3 rotates, the bar for pressing wire driven on the first support 13 is forwarded moving, this line ball bearing drives coaxial lower fabric wheel 16 and rotates, and lower fabric wheel 16 rotates by fabric wheel on coaxial gear driven 17, and upper fabric wheel 17 and lower fabric wheel 16 roll wire rod while rotating.The wire rod rolled enters casing, when wire rod passes through the U-lag at wire drawing die 7 tops, is stuck, wire drawing motor 26 drives first band line wheel the 6 and second band line wheel 8 and rotates, and wire rod is pullled, and wire rod is elongated, attenuate, then by wire hole 24, on take-up pulley 27.Take-up motor 29 drives take-up pulley 27 and rotates, and makes take-up pulley 27 take-ups.In the take-up process, winding displacement motor 30 drives horizontal lead screw 32 by gearbox 31 and moves around, and horizontal lead screw 32 band movable sliders slidably reciprocate on base 34, slide block drives take-up pulley 27 by take-up bearing 28 and moves left and right, and winding displacement is tight, and the take-up amount is many, reduce and take silk and tune machine, improved efficiency.
In the present embodiment, front end refers to the end near actinobacillus wheel 2, and rear end refers to the end near take-up pulley 27.Wire drawing module 5, by the wire rod side of the pulling into line after rolling, meets need of production.Take-up pulley 27 moves left and right, and winding displacement is tight, and the take-up amount is many, reduces and takes silk and tune machine, has improved production efficiency.
Referring to Fig. 2, described upper fabric wheel 17 and lower fabric wheel 16 are all hollow wheels, and water cooling plant is equipped with in described upper fabric wheel 17 and lower fabric wheel 16 inside.Due to upper fabric wheel 17 with press down the line length time and roll wire rod and can produce high temperature, cause the wire rod distortion, wire size easily changes.Water cooling plant reduces the temperature of upper fabric wheel 17 and lower fabric wheel 16, avoids wire size to change, and has improved the qualification rate of product.
Referring to Fig. 2, there is Bracket for Inspection 21 described the second support 14 sides, and these Bracket for Inspection 21 bottoms are fluted 22, and there is detection probe 23 groove 22 inside.Fine setting motor 18 is arranged at described the second support 14 tops, and described the 3rd support 15 is fixed in the second support 14 by down-feed screw 20, and on down-feed screw 20, cover has fine setting gear 19, and described fine setting motor 18 drives fine setting gear 19.Before the probe of wire rod after rolling from groove 22, pass through, probe by the detection real-time data transmission of wire rod in computer, computer is controlled fine setting motor 18, fine setting motor 18 drives fine setting gear 19 and rotates, fine setting gear 19 drives down-feed screw 20 and moves up and down, down-feed screw 20 drives the 3rd support 15 and moves up and down, and the upper fabric wheel 17 of the 3rd support 15 drive moves up and down, thereby adjusts upper fabric wheel 17 and lower fabric wheel 16 gap before.The final size that rolls rear wire rod of adjusting.Improved the qualification rate of wire quality.
Referring to Fig. 3 and Fig. 4, wire drawing die 7 is between first band line wheel the 6 and second band line wheel 8, and described first band line wheel the 6 and second band line wheel 8 is taper, and conical surface has helicla flute; Described wire drawing die 7 is notch cuttype.Along first, with line wheel 6 and second, the helicla flute with line wheel 8 is wound around wire rod back and forth, after being wound around end, from wire hole 24, passes.First all passes through the U-lag at wire drawing die 7 tops with each deck wire on line wheel 8 with line wheel 6 and second.Wire rod during through the U-lag at wire drawing die 7 tops, is stuck, and wire drawing motor 26 drives first band lines wheel the 6 and second band lines wheel 8 and rotates, and wire rod is pullled, and wire rod is successively elongated, and attenuates, and then passes wire hole 24, on take-up pulley 27.Wire rod through wire drawing die 7, first with line wheel 6 and second with repeatedly the pullling of line wheel 8, obtained up-to-standard square line.
Referring to Fig. 3, described first band line wheel the 6 and second band line is taken turns 8 tops horizontally disposed oil inlet pipe 9, and there is horizontally disposed flowline 10 oil inlet pipe 9 sides, and oil inlet pipe 9 is vertical with flowline 10.In drawing process, wire drawing oil enters from oil inlet pipe 9, from 10 ejections of 3 flowlines, on the one hand, to first band line wheel the 6, second band line wheel 8, wire drawing die 7 and wire rod cooling, guarantee the quality of wire rod on the other hand, play lubricated effect with line wheel 6, second with line wheel 8 and wire drawing die 7 to first, prevent that wire rod is stuck, and has improved operating efficiency.
Referring to Fig. 3, there is oil exit pipe 25 in the outside of bottom half, and the oil of the wire drawing in casing is discharged.
Referring to Fig. 5, described take-up bearing 28 has 2, and size is identical, is arranged side by side in the left and right sides on slide block top, avoids take-up pulley 27 to wave on slide block, affects take-up.
Preferably, described upper fabric wheel 17 and lower fabric wheel 16 are ceramic fabric wheel, and hardness is 98%, improve service life, reduce the change in size of because of wire rod, being heated and causing, and have improved the quality of wire rod.
Referring to Fig. 1, described actinobacillus wheel 2 horizontally sets, avoid the situation that occurs that wire rod reverses, and improved the quality of wire rod.
Preferably, line ball module 4 front ends have guide wheel 11, are convenient to the fixedly position of wire rod, and the transformation line ball has improved the quality of wire rod.
Referring to Fig. 3 and Fig. 4, there is guide wheel 11 both sides, front and back of casing, are convenient to the fixedly position of wire rod, are convenient to wire drawing, have improved the quality of wire rod.
Above content is in conjunction with concrete preferred embodiment further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, can also make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.
Claims (12)
1. a lenticular wire calender comprises: workbench and be fixed on the actinobacillus wheel on workbench, it is characterized in that, and also comprise: be fixed on line ball module, wire drawing module and take-up module on this workbench; Wherein, described line ball module comprises: be fixed on line ball motor on workbench, be fixed on the first support on workbench, be fixed on lower fabric wheel and the second support on the first support, be fixed on the 3rd support in the second support and the upper fabric wheel that is fixed on the 3rd support bottom; The line ball motor drives down fabric wheel by belt and rotates; Lower fabric wheel rotates by fabric wheel on coaxial gear driven; Described wire drawing module comprises: be fixed on wire drawing motor and casing on workbench, be fixed on box house first with line wheel and wire drawing die, be fixed on the second band line wheel of box house; The wire drawing motor drives the second band line wheel by belt, and the second band line wheel drives the first band line wheel by belt, and U-lag is arranged at the wire drawing die top; Described take-up module comprises: be fixed on base, the slide block on base on workbench, be fixed on take-up bearing on slide block, be fixed on the take-up motor at take-up bearing two ends with take-up pulley, by the gearbox of horizontal lead screw connection sliding block and the winding displacement motor that is connected this gearbox.
2. lenticular wire calender according to claim 1, it is characterized in that: described upper fabric wheel and lower fabric wheel are all hollow wheels, water cooling plant is equipped with in described upper fabric wheel and lower fabric wheel inside.
3. lenticular wire calender according to claim 1, it is characterized in that: there is Bracket for Inspection described the second support side, and this Bracket for Inspection bottom is fluted, and inside grooves has detection probe.
4. lenticular wire calender according to claim 3, it is characterized in that: described second top of the trellis has the fine setting motor, described the 3rd support is fixed in the second support by down-feed screw, and on down-feed screw, cover has the fine setting gear, described fine setting driven by motor fine setting gear.
5. lenticular wire calender according to claim 3 is characterized in that: wire drawing die is between the first band line wheel and the second band line wheel, and described the first band line wheel and the second band line wheel are taper, and conical surface has helicla flute; Described wire drawing die is notch cuttype, and U-lag is arranged at every one deck ladder top.
6. lenticular wire calender according to claim 5 is characterized in that: above described the first band line wheel and the second band line wheel, horizontally disposed oil inlet pipe is arranged, there is horizontally disposed flowline the oil inlet pipe side, and oil inlet pipe is vertical with flowline.
7. lenticular wire calender according to claim 5, it is characterized in that: there is oil exit pipe in the outside of bottom half.
8. lenticular wire calender according to claim 1, it is characterized in that: described take-up bearing has 2, and size is identical, is arranged side by side the left and right sides on slide block top.
9. lenticular wire calender according to claim 2, it is characterized in that: described upper fabric wheel and lower fabric wheel are ceramic fabric wheel, and hardness is 98%.
10. lenticular wire calender according to claim 1, is characterized in that: described actinobacillus wheel horizontally set.
11. lenticular wire calender according to claim 2 is characterized in that: line ball module front end has guide wheel.
12. lenticular wire calender according to claim 7 is characterized in that: there is guide wheel the both sides, front and back of casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013204087471U CN203316499U (en) | 2013-07-10 | 2013-07-10 | Flat wire calender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013204087471U CN203316499U (en) | 2013-07-10 | 2013-07-10 | Flat wire calender |
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| Publication Number | Publication Date |
|---|---|
| CN203316499U true CN203316499U (en) | 2013-12-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013204087471U Expired - Fee Related CN203316499U (en) | 2013-07-10 | 2013-07-10 | Flat wire calender |
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| CN (1) | CN203316499U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104815866A (en) * | 2015-04-07 | 2015-08-05 | 安徽江南鸣放电子科技有限公司 | Flat-mouth copper wire hot rolling pressing apparatus |
| CN105032959A (en) * | 2015-08-25 | 2015-11-11 | 安吉腾飞电子有限公司 | Metal wire drawing device |
| CN106734359A (en) * | 2016-12-29 | 2017-05-31 | 安徽海天电器有限公司 | A kind of equipment for carrying out wire drawing to B alloy wire |
| CN112246895A (en) * | 2020-10-20 | 2021-01-22 | 芜湖巨科电气设备有限公司 | Copper wire multichannel substep wire drawing production line |
-
2013
- 2013-07-10 CN CN2013204087471U patent/CN203316499U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104815866A (en) * | 2015-04-07 | 2015-08-05 | 安徽江南鸣放电子科技有限公司 | Flat-mouth copper wire hot rolling pressing apparatus |
| CN104815866B (en) * | 2015-04-07 | 2018-07-03 | 安徽江南鸣放电子科技有限公司 | A kind of flat mouth copper wire hot rolling device |
| CN105032959A (en) * | 2015-08-25 | 2015-11-11 | 安吉腾飞电子有限公司 | Metal wire drawing device |
| CN106734359A (en) * | 2016-12-29 | 2017-05-31 | 安徽海天电器有限公司 | A kind of equipment for carrying out wire drawing to B alloy wire |
| CN112246895A (en) * | 2020-10-20 | 2021-01-22 | 芜湖巨科电气设备有限公司 | Copper wire multichannel substep wire drawing production line |
| CN112246895B (en) * | 2020-10-20 | 2022-07-22 | 芜湖巨科电气设备有限公司 | Copper wire multichannel substep wire drawing production line |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131204 Termination date: 20170710 |
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| CF01 | Termination of patent right due to non-payment of annual fee |