CN203308811U - A new type of oil and gas isolation type automatic oil replenishment and exhaust type booster cylinder - Google Patents
A new type of oil and gas isolation type automatic oil replenishment and exhaust type booster cylinder Download PDFInfo
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- 238000002955 isolation Methods 0.000 title claims description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000003921 oil Substances 0.000 abstract description 197
- 239000010720 hydraulic oil Substances 0.000 abstract description 24
- 230000000694 effects Effects 0.000 abstract description 3
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- 239000007788 liquid Substances 0.000 description 5
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- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及增压缸技术领域,尤其涉及一种新型油气隔离式自动补油排气型增压缸。 The utility model relates to the technical field of booster cylinders, in particular to a novel oil-gas isolation type automatic oil supply and exhaust type booster cylinder.
背景技术 Background technique
目前在机械加工、包装等行业广泛的应用增压缸,随着人们在使用过程中的需求而增压缸的种类也越来越多。从目前市场上存在的产品来看,大致可以分为气压缸(即空压缸)、液压缸以及气液增压缸。其中气压缸具有压缩空气取得方便、清洁环保的优点,而液压缸具有输出力高及液压油不可压缩的优点,由此业界人士想到将两者合二为一而形成气液增压缸。但目前市场上出现的气液增压缸普遍存在一些问题,比如虽然可以将两者的优点集合但是由于不能气液分离,造成液压油的污染与损耗;还有一些虽然可以做到气液分离,但是结构比较复杂,不能自动排气,导致实际增压效果不好。为此发明人于2012年9月17日提交了发明名称为“油气隔离式自动补油排气型增压缸”的专利申请,该专利申请于2013年3月20公开,虽然上述专利克服了结构复杂、不能自动排气等缺点,但是上述专利中的压油活塞在进行往复运动时无法运动到底,压油活塞无法与油桶前盖接触,压油空间内的液压油的推动力不足,工作效果不够稳定。 At present, pressurized cylinders are widely used in machining, packaging and other industries. With the needs of people in the process of use, there are more and more types of pressurized cylinders. Judging from the products currently on the market, they can be roughly divided into pneumatic cylinders (that is, pneumatic cylinders), hydraulic cylinders and gas-hydraulic booster cylinders. Among them, the pneumatic cylinder has the advantages of easy access to compressed air, clean and environment-friendly, while the hydraulic cylinder has the advantages of high output force and incompressible hydraulic oil. Therefore, people in the industry thought of combining the two into one to form a gas-hydraulic booster cylinder. However, the gas-liquid booster cylinders currently on the market generally have some problems. For example, although the advantages of the two can be combined, the pollution and loss of hydraulic oil can be caused due to the inability to separate the gas and liquid; there are still some that can achieve gas-liquid separation. , but the structure is relatively complicated, and it cannot be exhausted automatically, resulting in poor actual supercharging effect. For this reason, the inventor submitted a patent application on September 17, 2012, entitled "Oil and Gas Isolation Type Automatic Oil Supply and Exhaust Type Booster Cylinder", which was published on March 20, 2013. Although the above-mentioned patent overcomes the The structure is complex and cannot be automatically exhausted. However, the oil pressure piston in the above patent cannot move to the end during reciprocating motion, the oil pressure piston cannot contact the front cover of the oil drum, and the driving force of the hydraulic oil in the oil pressure space is insufficient. The working effect is not stable enough.
发明内容 Contents of the invention
本实用新型的目的在于针对现有技术的不足提供一种新型油气隔离式自动补油排气型增压缸,该新型油气隔离式自动补油排气型增压缸通过在储油桶的压油空间内设置回油弹簧,带动压油活塞在做往复运动时与油桶下盖接触,从而产生更大的推动力,有效增强压油空间内液压油的输出力。 The purpose of this utility model is to provide a new type of oil-gas isolation type automatic replenishment and exhaust type pressurized cylinder for the deficiencies of the prior art. An oil return spring is set in the oil space to drive the oil pressure piston to contact with the lower cover of the oil barrel during reciprocating motion, thereby generating greater driving force and effectively enhancing the output force of hydraulic oil in the oil pressure space.
为实现上述目的,本实用新型是通过以下技术方案实现的: In order to achieve the above object, the utility model is achieved through the following technical solutions:
一种新型油气隔离式自动补油排气型增压缸,包括有储油桶,所述储油桶包括有油桶下盖、油桶中盖和油桶上盖,所述油桶下盖与油桶中盖之间为压油空间,所述油桶中盖与油桶上盖之间为储油空间,所述压油空间内匹配设置有压油活塞,该压油活塞连接有压油导杆,所述压油导杆的一端伸入油桶中盖内,所述油桶下盖设置有第一进气口,所述油桶上盖上方设置有压油导管,所述压油导管与储油空间连通,所述油桶上盖开设有第一出气口;气压缸,所述气压缸内匹配设置有前活塞,该前活塞连接有前杆,所述气压缸前端设置有气压前盖,所述前杆穿设于气压前盖;增压缸,所述增压缸内匹配设置有增压活塞,该增压活塞连接有增压杆,所述增压缸与气压缸通过中间体连接,所述增压杆的一端伸入中间体,所述增压缸的后端设置有增压后盖,该增压后盖设置有第二进气口;所述中间体与油桶上盖之间设置有油道,该油道的一端通过中间体与气压缸连通,该油道的另一端设置有两个端口,一个端口与压油空间连通,另一端口通过油桶中盖与储油空间连通;所述压油空间内设置有回油弹簧,所述回油弹簧套设于压油导杆,所述回油弹簧的一端与压油活塞连接,所述回油弹簧的另一端与油桶中盖连接。 A new type of oil-gas isolation type automatic oil supply and exhaust type pressurized cylinder, including an oil storage barrel, the oil storage barrel includes an oil barrel lower cover, an oil barrel middle cover and an oil barrel upper cover, and the oil barrel lower cover There is an oil pressure space between the middle cover of the oil barrel and the upper cover of the oil barrel, and an oil storage space is formed between the middle cover of the oil barrel and the upper cover of the oil barrel. An oil pressure piston is matched in the oil pressure space, and the oil pressure piston is connected with a pressure An oil guide rod, one end of the oil pressure guide rod extends into the middle cover of the oil barrel, the lower cover of the oil barrel is provided with a first air inlet, the upper cover of the oil barrel is provided with an oil pressure conduit, the pressure The oil conduit is in communication with the oil storage space, and the upper cover of the oil drum is provided with a first air outlet; the air cylinder is matched with a front piston, which is connected with a front rod, and the front end of the air cylinder is provided with a Air pressure front cover, the front rod is pierced through the air pressure front cover; booster cylinder, a booster piston is matched in the booster cylinder, the booster piston is connected with a booster rod, the booster cylinder and the pneumatic cylinder Connected through the intermediate body, one end of the booster rod extends into the intermediate body, the rear end of the booster cylinder is provided with a booster rear cover, and the booster rear cover is provided with a second air inlet; the intermediate body and There is an oil passage between the upper cover of the oil barrel, one end of the oil passage communicates with the pneumatic cylinder through the intermediate body, and the other end of the oil passage is provided with two ports, one port communicates with the oil pressure space, and the other port passes through the oil barrel The middle cover communicates with the oil storage space; an oil return spring is arranged in the oil pressure space, and the oil return spring is sleeved on the oil pressure guide rod, and one end of the oil return spring is connected with the oil pressure piston, and the oil return spring The other end of the spring is connected with the oil drum middle cover.
其中,所述气压前盖设置有第三进气口。 Wherein, the air pressure front cover is provided with a third air inlet.
进一步地,还包括有压力表,所述压力表与中间体连接。 Further, a pressure gauge is also included, and the pressure gauge is connected with the intermediate body.
再进一步地,所述油桶中盖与油桶上盖之间设置有油标管。 Still further, an oil standard tube is arranged between the middle cover of the oil drum and the upper cover of the oil drum.
其中,所述气压前盖的前端设置有法兰,所述法兰与气压前盖的前端卡接。 Wherein, the front end of the air pressure front cover is provided with a flange, and the flange is engaged with the front end of the air pressure front cover. the
其中,所述储油桶和气压缸均为铁缸。 Wherein, both the oil storage barrel and the pneumatic cylinder are iron cylinders.
其中,所述增压缸为铝缸。 Wherein, the booster cylinder is an aluminum cylinder.
本实用新型的有益效果在于: The beneficial effects of the utility model are:
本实用新型所述的一种新型油气隔离式自动补油排气型增压缸,所述储油桶压油空间内的液压油在压油活塞的作用下通过油道进入与气压缸内,并通过压油导管实现自动补油,推动前活塞带动前杆对外部物体做打击运动,由于油桶上盖开设有第一出气口,还可对进入油道的少许气体进行自动排气,可以有效实现气液分离;当工作产品需要高压输出力时,此时设置在增压后盖的第二进气口进气,推动增压缸内的增压活塞向下运动,从而带动增压杆对气压缸内的液压油进行进一步挤压,并将产生的高压液压油对前杆作用产生高压输出力,增强前杆对外部物体的打击力;本实用新型进一步通过在储油桶的压油空间内设置回油弹簧,带动压油活塞在做往复运动时与油桶下盖接触,从而产生更大的推动力,有效增强压油空间内液压油的输出力,工作稳定可靠,从而实现增压的目的。 The utility model relates to a new oil-gas isolation type automatic oil supply and exhaust type pressurized cylinder, the hydraulic oil in the pressure oil space of the oil storage barrel enters into the air pressure cylinder through the oil passage under the action of the oil pressure piston, And through the oil pressure pipe to realize automatic oil replenishment, push the front piston to drive the front rod to strike against external objects, because the upper cover of the oil drum has a first air outlet, it can also automatically exhaust a little gas entering the oil passage, which can Effectively realize gas-liquid separation; when the working product requires high-pressure output force, the second air inlet installed on the booster rear cover will inhale air, pushing the booster piston in the booster cylinder to move downward, thereby driving the booster rod The hydraulic oil in the pneumatic cylinder is further squeezed, and the generated high-pressure hydraulic oil acts on the front rod to generate high-pressure output force, which enhances the impact force of the front rod on external objects; the utility model further uses the pressure oil in the oil storage barrel An oil return spring is set in the space to drive the oil pressure piston to contact with the lower cover of the oil drum during reciprocating motion, thereby generating a greater driving force and effectively enhancing the output force of the hydraulic oil in the oil pressure space, and the work is stable and reliable, thereby achieving increased pressure purpose.
附图说明 Description of drawings
图1为本实用新型一种新型油气隔离式自动补油排气型增压缸的立体结构示意图; Fig. 1 is a three-dimensional structure schematic diagram of a novel oil-gas isolation type automatic oil replenishment and exhaust type booster cylinder of the utility model;
图2为本实用新型一种新型油气隔离式自动补油排气型增压缸的剖面结构示意图; Fig. 2 is a schematic cross-sectional structure diagram of a novel oil-gas isolation type automatic oil replenishment exhaust type pressurized cylinder of the utility model;
图3为本实用新型一种新型油气隔离式自动补油排气型增压缸的俯视图; Fig. 3 is a top view of a new oil-gas isolation type automatic oil replenishment and exhaust type pressurized cylinder of the utility model;
图4为本实用新型一种新型油气隔离式自动补油排气型增压缸的左视图。 Fig. 4 is a left view of a new oil-gas isolation type automatic oil replenishment and exhaust type booster cylinder of the utility model.
图1至图4中包括有标记: Included in Figures 1 to 4 are the labels:
1——储油桶 2——压油导管
1——
3——气压缸 4——增压缸
3——
5——中间体 6——油道
5——
7——压力表 8——油标管
7——
11——油桶下盖 12——油桶中盖
11——The lower cover of the
13——油桶上盖 14——压油空间
13——
15——储油空间 16——压油活塞
15——
17——压油导杆 18——第一进气口
17——Oil
19——回油弹簧 131——第一出气口
19——
31——前活塞 32——前杆
31——Front
33——气压前盖 34——法兰
33——Air
331——第三进气口 41——增压活塞
331——the
42——增压杆 43——增压后盖 42——Boost lever 43——Boost cover
431——第二进气口。 431—the second air inlet.
具体实施方式 Detailed ways
参见图1至图4,以下结合附图对本实用新型进行详细的描述。 Referring to Fig. 1 to Fig. 4, the utility model will be described in detail below in conjunction with the accompanying drawings.
本实用新型所述的一种新型油气隔离式自动补油排气型增压缸,包括有储油桶1,所述储油桶1包括有油桶下盖11、油桶中盖12和油桶上盖13,所述油桶下盖11与油桶中盖12之间为压油空间14,所述油桶中盖12与油桶上盖13之间为储油空间15,所述压油空间14内匹配设置有压油活塞16,该压油活塞16连接有压油导杆17,所述压油导杆17的一端伸入油桶中盖12内,所述油桶下盖11设置有第一进气口18,所述油桶上盖13上方设置有压油导管2,所述压油导管2与储油空间15连通,所述油桶上盖13开设有第一出气口131;气压缸3,所述气压缸3内匹配设置有前活塞31,该前活塞31连接有前杆32,所述气压缸3前端设置有气压前盖33,所述前杆32穿设于气压前盖33;增压缸4,所述增压缸4内匹配设置有增压活塞41,该增压活塞41连接有增压杆42,所述增压缸4与气压缸3通过中间体5连接,所述增压杆42的一端伸入中间体5,所述增压缸4的后端设置有增压后盖43,该增压后盖43设置有第二进气口431;所述中间体5与油桶上盖13之间设置有油道6,该油道6的一端通过中间体5与气压缸3连通,该油道6的另一端设置有两个端口,一个端口与压油空间14连通,另一端口通过油桶中盖12与储油空间15连通;所述压油空间14内设置有回油弹簧19,所述回油弹簧19套设于压油导杆17,所述回油弹簧19的一端与压油活塞16连接,所述回油弹簧19的另一端与油桶中盖12连接。在本实用新型中,所述储油桶1压油空间14内的液压油在压油活塞16的作用下通过油道6进入与气压缸3内,并通过压油导管2实现自动补油,推动前活塞31带动前杆32对外部物体做打击运动,由于油桶上盖13开设有第一出气口131,只需要在该第一出气口131处安装一个消声器,即可对进入油道6的少许气体进行自动排气,可以有效实现气液分离,其中消声器为一般市场上销售的消声器;当工作产品需要高压输出力时,此时设置在增压后盖43的第二进气口431进气,推动增压缸4内的增压活塞41向下运动,从而带动增压杆42对气压缸3内的液压油进行进一步挤压,并将产生的高压液压油对前杆32作用产生高压输出力,增强前杆32对外部物体的打击力;本实用新型进一步通过在储油桶1的压油空间14内设置回油弹簧19,带动压油活塞16在做往复运动时与油桶下盖11接触,从而产生更大的推动力,有效增强压油空间14内液压油的输出力,工作稳定可靠,从而实现增压的目的。
A new type of oil and gas isolation type automatic oil supply and exhaust type pressurized cylinder described in the utility model includes an oil storage barrel 1, and the oil storage barrel 1 includes an oil barrel
本实用新型的工作过程为: The working process of the present utility model is:
首先,油桶下盖11的第一进气口18进气,将储油桶1压油空间14内的压油活塞16向上推动,回油弹簧19在压油活塞16的推动下压缩,从而将压油空间14内的液压油通过油道6输入气压缸3内,推动前活塞31带动前杆32对外部物体做打击运动;当工作产品需要高压输出力时,此时在增压后盖43设置的第二进气口431进气,将位于增压缸4内的增压活塞41向下推动,从而带动增压杆42向下运动,对气压缸3内的液压油进行进一步挤压。由于本实用新型在油桶上盖13上方设置有压油导管2,油道6的其中一个端口通过油桶中盖12与储油空间15连通,由于压油导管2伸入储油空间15内,当油道6内的液压油不足时,该压油导管2可对油道6进行自动补油,保证液压油的输出油压;由于第一进气口18在进气推动压油活塞16的过程中,会有少许气体进入压油空间14内,从而进入油道6影响液压油的质量,此时在油桶上盖13设置的第一出气口131还可对进入油道6的少许气体进行自动排气,保证液压油的品质,增强前杆32对外部物体的打击力;当前杆32在前活塞31的推动下运行到底时,前杆32受力反向运动,液压油回流,由于压油活塞16连接有回油弹簧19,可以带动压油活塞16反向运动到底,与油桶下盖11接触,从而为第二次增压进行准备,使得液压油的每次增压效果稳定,工作可靠。
Firstly, the
作为优选的实施方式,所述储油桶1和气压缸3均为铁缸,所述增压缸4为铝缸。
As a preferred embodiment, both the oil storage barrel 1 and the
在本实用新型中,所述气压前盖33设置有第三进气口331,当前杆32在前活塞31的推动下运行到底时,前杆32受力反向运动,本实用新型通过在气压前盖33设置第三进气口331,保证当前杆32不够力反向运动时,第三进气口331进气为前活塞31的运动提供动力,从而带动前杆32反向运动,无需借助外界其他部件的推力实现自动往复运行,进一步增强了本实用新型的实用性。
In the utility model, the air
进一步地,还包括有压力表7,所述压力表7与中间体5连接。在本实用新型中,通过在中间体5处连接压力表7,可检测气压缸3内的压力大小,从而进行调整,进一步提高了本实用新型的安全性能。
Further, a
再进一步地,所述油桶中盖12与油桶上盖13之间设置有油标管8,所述油标管8可以直接反映出压油空间14内的液压油的油面位置,方便压油导管2对储油桶1内的液压油进行补给。
Furthermore, an oil
在本实用新型中,所述气压前盖33的前端设置有法兰34,所述法兰34与气压前盖33的前端卡接。本实用新型通过在气压前盖33的前端设置法兰34,可进一步加强气压缸3的密封性,增强本实用新型的实用性。
In the present invention, the front end of the air
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2013202941744U CN203308811U (en) | 2013-05-27 | 2013-05-27 | A new type of oil and gas isolation type automatic oil replenishment and exhaust type booster cylinder |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104806677A (en) * | 2014-01-24 | 2015-07-29 | 宁波市鄞州钧发数控设备有限公司 | Gas-liquid damper |
CN108006005A (en) * | 2018-01-30 | 2018-05-08 | 东莞市巨力气动液压设备有限公司 | A kind of high pressure forced oil device and oil gas isolated form pneumohydraulic pressure-cylinder |
CN108050130A (en) * | 2017-12-30 | 2018-05-18 | 广东顺德普南气动科技有限公司 | Locking cylinder |
CN109915435A (en) * | 2019-03-13 | 2019-06-21 | 肇庆市志成气动有限公司 | A gas-liquid booster cylinder |
-
2013
- 2013-05-27 CN CN2013202941744U patent/CN203308811U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104806677A (en) * | 2014-01-24 | 2015-07-29 | 宁波市鄞州钧发数控设备有限公司 | Gas-liquid damper |
CN108050130A (en) * | 2017-12-30 | 2018-05-18 | 广东顺德普南气动科技有限公司 | Locking cylinder |
CN108006005A (en) * | 2018-01-30 | 2018-05-08 | 东莞市巨力气动液压设备有限公司 | A kind of high pressure forced oil device and oil gas isolated form pneumohydraulic pressure-cylinder |
CN108006005B (en) * | 2018-01-30 | 2024-01-12 | 江西意哥尔科技有限公司 | High-pressure oil device and oil-gas isolated gas-liquid booster cylinder |
CN109915435A (en) * | 2019-03-13 | 2019-06-21 | 肇庆市志成气动有限公司 | A gas-liquid booster cylinder |
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Granted publication date: 20131127 Termination date: 20170527 |