CN203305351U - Inner formwork of prefabricated box girder and prefabricated box girder - Google Patents
Inner formwork of prefabricated box girder and prefabricated box girder Download PDFInfo
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- CN203305351U CN203305351U CN2013201226171U CN201320122617U CN203305351U CN 203305351 U CN203305351 U CN 203305351U CN 2013201226171 U CN2013201226171 U CN 2013201226171U CN 201320122617 U CN201320122617 U CN 201320122617U CN 203305351 U CN203305351 U CN 203305351U
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- round steel
- internal mold
- case beam
- steel
- prefabricated case
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Abstract
The utility model discloses an inner formwork of a prefabricated box girder and the prefabricated box girder. The inner formwork of the prefabricated box girder comprises a formwork sheet and an inner formwork panel formed by splicing a plurality of pieces of long-strip-shaped steel, wherein the inner formwork panel is fixed on the outer side of the formwork sheet in an enclosing mode. The inner formwork of the prefabricated box girder does not need heavy machines of a small gantry crane and the like, so that installation difficulties are reduced. During disassembly, the long-strip-shaped steel only needs to be disconnected with the formwork sheet, and the inner formwork can naturally disintegrated, so that the inner formwork is convenient to disassemble and short in consumed time. In addition, compared with an inner formwork panel adopting a whole piece of steel, the inner formwork panel adopting the long-strip-shaped steel is small in self-weight and can improve anti-deformation capacity of the whole inside through a method for manufacturing the formwork by increasing the formworks or adopting a material with higher rigidity, and therefore anti-deformation capacity of the inner formwork of the prefabricated box girder is stronger.
Description
Technical field
The utility model relates to building field, in particular, relates to a kind of internal mold and prefabricated case beam of prefabricated case beam.
Background technology
The internal mold of prefabricated case beam is mainly in order to reach the physical dimension of designing requirement, the template that adopts different materials to process, and have enough bearing capacitys, can bear by the dead load of concrete generation and the mobile load of small machine and workmen's generation.In the most of construction of internal mold, adopt the steel processing and fabricating, because the punching block deadweight is larger, in installation process, need small arc shaped to hang cooperation and install, and node is more, take straddle truck machinery machine-team and labor intensive.In the time of dismounting, be also that the time is longer because node is more.Due to the larger reason of deadweight, use the typing punching block when removing, the position, corner needs the instrument of crowbar and so on to make it loosening unavoidably, easily cause the distortion of position, corner, and because pin joint is more, owing under concrete external force long term, causing local inelastic deformation, thereby cause physical dimension to exceed the problems such as design, the super side of concrete.
Summary of the invention
Technical problem to be solved in the utility model is to provide the internal mold of a kind of easy disassembly, on-deformable prefabricated case beam.
The purpose of this utility model is achieved through the following technical solutions:
A kind of internal mold of prefabricated case beam, described internal mold comprise matrix tablet, by the internal mold panel that many strip steel are spliced to form, described internal mold panel is around the outside that is fixed on described matrix tablet.
Further, described matrix tablet comprises at least two round steel, is welded and fixed between described round steel.
Further, described matrix tablet comprises the first round steel that is positioned at top, is positioned at the second round steel of bottom, and the first round steel is parallel with the second round steel, and the first round steel length is greater than the second round steel; Described matrix tablet both sides are provided with the 3rd outward-dipping round steel; Described the 3rd round steel is connected with the two ends of the second round steel with the first round steel respectively by four the 4th round steel, forms four chamferings; Between described the first round steel and the second round steel, be provided with two the 5th round steel; Described the 5th round steel one end is fixed on the end position of the second round steel and perpendicular to the second round steel; Described the 5th round steel is connected with the 6th round steel with between the first round steel, forms two triangles; Between described the 3rd round steel and the 5th round steel, be connected with many 7th round steel, form a plurality of triangles.
Further, described pipe diameter is 20mm.
Further, described internal mold panel comprises square tube.
Further, the length of described square tube cross section is 5mm, and width is 3mm.
Further, described internal mold panel comprises channel-section steel.
Further, described matrix tablet is arranged along described strip steel length direction, one meter, adjacent two matrix tablet intervals, and described strip steel adopt steel band to be fixed on each matrix tablet.
Further, the outer surface of described internal mold panel is coated with layer of plastic film.
A kind of prefabricated case beam that adopts the internal mold making of a kind of prefabricated case beam described in the utility model, the inner surface of described prefabricated case beam is provided with many parallel travers along the prefabricated case beam length direction, around prefabricated case beam inside, many parallel frame lines is arranged.
The utility model adopts matrix tablet to build the skeleton of whole inside, the internal mold panel adopts the steel of strip to be spliced to form, the steel of strip are fixed on the outside of matrix tablet, in the time of assembling, first arrange matrix tablet, then the outside that is fixed on matrix tablet of the steel of strip one rule is got final product, whole process fully can be by artificial or complete by small-sized aid, without the heavy-duty machinery such as adopt that small arc shaped hangs, simplified installation difficulty; In the time of dismounting, as long as remove the connection of the steel of strip with matrix tablet, internal mold just can be disintegrated naturally, and convenient disassembly is consuming time short.Adopt in addition the steel of strip to compare the internal mold panel of full wafer steel, conduct oneself with dignity little, and can by the mode that increases the material making skeleton that skeleton or employing hardness are higher, promote the non-deformability of whole inside, therefore non-deformability of the present utility model is also stronger.
The accompanying drawing explanation
Fig. 1 is the utility model embodiment internal mold floor map;
Fig. 2 is the utility model embodiment matrix tablet schematic diagram;
Fig. 3 a is the utility model embodiment internal mold number of assembling steps one schematic diagram;
Fig. 3 b is the utility model embodiment internal mold number of assembling steps two schematic diagrames;
Fig. 3 c is the utility model embodiment internal mold number of assembling steps three schematic diagrames;
Fig. 3 d is the utility model embodiment internal mold number of assembling steps four schematic diagrames.
The specific embodiment
The utility model discloses a kind of internal mold of prefabricated case beam, internal mold comprises matrix tablet, by the internal mold panel that many strip steel are spliced to form, and the internal mold panel is around the outside that is fixed on matrix tablet.
The utility model adopts matrix tablet to build the skeleton of whole inside, the internal mold panel adopts the steel of strip to be spliced to form, the steel of strip are fixed on the outside of matrix tablet, in the time of assembling, first arrange matrix tablet, then the outside that is fixed on matrix tablet of the steel of strip one rule is got final product, whole process fully can be by artificial or complete by small-sized aid, without the heavy-duty machinery such as adopt that small arc shaped hangs, simplified installation difficulty; In the time of dismounting, as long as remove the connection of the steel of strip with matrix tablet, internal mold just can be disintegrated naturally, and convenient disassembly is consuming time short.Adopt in addition the steel of strip to compare the internal mold panel of full wafer steel, conduct oneself with dignity little, and can by the mode that increases the material making skeleton that skeleton or employing hardness are higher, promote the non-deformability of whole inside, therefore non-deformability of the present utility model is also stronger.
The utility model is described in further detail below in conjunction with accompanying drawing and preferred embodiment.
Referring to Fig. 1, the internal mold of prefabricated case beam, internal mold comprise matrix tablet, by the internal mold panel that many square tubes are spliced to form, and the internal mold panel is around the outside that is fixed on matrix tablet.Matrix tablet is arranged along the square tube length direction, one meter, adjacent two matrix tablet intervals, and square tube adopts steel band to be fixed on each matrix tablet.It is 5mm that square tube can be selected cross-section lengths, and width is 3mm.Certainly, so long as after splicing, can form the strip steel of flat surface, all can select, as section bars such as channel-section steels.
Matrix tablet is formed by many round steel welding.Referring to Fig. 2, matrix tablet comprises the first round steel that is positioned at top, is positioned at the second round steel of bottom, and the first round steel is parallel with the second round steel, and the first round steel length is greater than the second round steel; The matrix tablet both sides are provided with the 3rd outward-dipping round steel; The 3rd round steel is connected with the two ends of the second round steel with the first round steel respectively by four the 4th round steel, forms four chamferings; Between the first round steel and the second round steel, be provided with two the 5th round steel; The 5th round steel one end is fixed on the end position of the second round steel and perpendicular to the second round steel; The 5th round steel is connected with the 6th round steel with between the first round steel, forms two triangles; Between the 3rd round steel and the 5th round steel, be connected with many 7th round steel, form a plurality of triangles.
For conveniently stripped, the outer surface of internal mold panel is coated with layer of plastic film.
The preparation method of the internal mold of the present embodiment comprises the following steps.
Step 1, as shown in Figure 3 a, present prefabricated on-the-spot mounting seat, base is provided with the fixedly centring ring of matrix tablet;
Step 2, as shown in Fig. 3 b, install the square tube of internal mold panel bottom in the bottom of mounting seat;
Step 3, as shown in Figure 3 c, place matrix tablet on the square tube of base plate, matrix tablet is realized location by the centring ring of base;
Step 4, as shown in Figure 3 d, install the fixedly square tube of internal mold panel side and top around matrix tablet.
Finally with steel band, square tube is fixed on matrix tablet, for ease of the demoulding, uses plastic sheeting that assembled good square tube internal mold is totally-enclosed, finally by straddle truck, hang on base in place.
The present embodiment also discloses a kind of prefabricated case beam that adopts the internal mold making of a kind of prefabricated case beam of the present utility model, the inner surface of prefabricated case beam is provided with many parallel travers along the prefabricated case beam length direction, around prefabricated case beam inside, many parallel frame lines is arranged.
The preparation method of the present embodiment prefabricated case beam and internal mold thereof.
(1) case beam pedestal
The first built-in required pedestal of the beam prefabricated construction of case of making in prefabricated place, case beam pedestal end is adopted and is enlarged excavation, the pre-buried channel-section steel in pedestal both sides, built-in grouting sebific duct, bottom die of box-beam adopts corrosion resistant plate, is welded on pre-buried channel-section steel.Pedestal is vertically by the default antiarch of design, and span centre is established the camber of downward 1cm, and other respectively presses the second-degree parabola setting.
(2) prop up vertical external mold
Clean and brushing one deck template paint, then install external mold by pedestal polishing cleaning, and external mold adopts steel form, by processing factory's processing and fabricating; During installation, note gradient and corresponding height.
(3) reinforcing bar processing and colligation
First colligation base plate and web reinforcement after external mold Zhi Li completes, reinforcing bar is processed and is arranged on base and directly carries out colligation (if conditions permit can adopt assembling reinforcement on special reinforced colligation pedestal, then adopt the gantry crane integral hoisting to enter position, realize factory operation).
(4) assembled internal mold branching standing template in place
Base plate and web reinforcement integral hoisting enter behind position again will be in advance in interim assembled place assembled good square tube internal mold integral hoisting in place.
(5) colligation top board reinforcing bar
Colligation top board reinforcing bar again after square tube internal mold installation in position.
(6) pour concrete
After the top board reinforcing bar binding completes, check the pre-buried position of built-in fitting and quantity, get final product cast concrete after report supervising engineer's passed examination, case beam cast employing horizontal slice and oblique layering are carried out.
Above content is in conjunction with concrete preferred embodiment further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, can also make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.
Claims (10)
1. the internal mold of a prefabricated case beam, is characterized in that, described internal mold comprises matrix tablet, by the internal mold panel that many strip steel are spliced to form, and described internal mold panel is around the outside that is fixed on described matrix tablet.
2. the internal mold of a kind of prefabricated case beam as claimed in claim 1, is characterized in that, described matrix tablet comprises at least two round steel, is welded and fixed between described round steel.
3. the internal mold of a kind of prefabricated case beam as claimed in claim 2, is characterized in that, described matrix tablet comprises the first round steel that is positioned at top, is positioned at the second round steel of bottom, and the first round steel is parallel with the second round steel, and the first round steel length is greater than the second round steel; Described matrix tablet both sides are provided with the 3rd outward-dipping round steel; Described the 3rd round steel is connected with the two ends of the second round steel with the first round steel respectively by four the 4th round steel, forms four chamferings; Between described the first round steel and the second round steel, be provided with two the 5th round steel; Described the 5th round steel one end is fixed on the end position of the second round steel and perpendicular to the second round steel; Described the 5th round steel is connected with the 6th round steel with between the first round steel, forms two triangles; Between described the 3rd round steel and the 5th round steel, be connected with many 7th round steel, form a plurality of triangles.
4. the internal mold of a kind of prefabricated case beam as claimed in claim 2, is characterized in that, described pipe diameter is 20mm.
5. the internal mold of a kind of prefabricated case beam as claimed in claim 1, is characterized in that, described internal mold panel comprises square tube.
6. the internal mold of a kind of prefabricated case beam as claimed in claim 5, is characterized in that, the length of described square tube cross section is 5mm, and width is 3mm.
7. the internal mold of a kind of prefabricated case beam as claimed in claim 1, is characterized in that, described internal mold panel comprises channel-section steel.
8. as the internal mold of the arbitrary described a kind of prefabricated case beam of claim 1~7, it is characterized in that, described matrix tablet is arranged along described strip steel length direction, one meter, adjacent two matrix tablet intervals, and described strip steel adopt steel band to be fixed on each matrix tablet.
9. the internal mold of a kind of prefabricated case beam as claimed in claim 1, is characterized in that, the outer surface of described internal mold panel is coated with layer of plastic film.
10. the prefabricated case beam made of the internal mold of an employing such as the arbitrary described a kind of prefabricated case beam of claim 1~9, it is characterized in that, the inner surface of described prefabricated case beam is provided with many parallel travers along the prefabricated case beam length direction, around prefabricated case beam inside, many parallel frame lines is arranged.
Priority Applications (1)
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CN2013201226171U CN203305351U (en) | 2013-03-19 | 2013-03-19 | Inner formwork of prefabricated box girder and prefabricated box girder |
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CN2013201226171U CN203305351U (en) | 2013-03-19 | 2013-03-19 | Inner formwork of prefabricated box girder and prefabricated box girder |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103192448A (en) * | 2013-03-19 | 2013-07-10 | 中交四公局第一工程有限公司 | Internal mold and manufacturing method thereof, and precast box girder and manufacturing method thereof |
-
2013
- 2013-03-19 CN CN2013201226171U patent/CN203305351U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103192448A (en) * | 2013-03-19 | 2013-07-10 | 中交四公局第一工程有限公司 | Internal mold and manufacturing method thereof, and precast box girder and manufacturing method thereof |
CN103192448B (en) * | 2013-03-19 | 2015-06-24 | 中交四公局第一工程有限公司 | Internal mold and manufacturing method thereof, and precast box girder and manufacturing method thereof |
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