CN203304457U - Steel reinforcement cage hooping machine - Google Patents

Steel reinforcement cage hooping machine Download PDF

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Publication number
CN203304457U
CN203304457U CN2013203007200U CN201320300720U CN203304457U CN 203304457 U CN203304457 U CN 203304457U CN 2013203007200 U CN2013203007200 U CN 2013203007200U CN 201320300720 U CN201320300720 U CN 201320300720U CN 203304457 U CN203304457 U CN 203304457U
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CN
China
Prior art keywords
reinforcement cage
steel reinforcement
cylinder
roller
hoop machine
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Expired - Fee Related
Application number
CN2013203007200U
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Chinese (zh)
Inventor
叶杨
周智科
吴丰坪
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SHANGHAI MUNICIPAL CONSTRUCTION Co Ltd
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SHANGHAI MUNICIPAL CONSTRUCTION Co Ltd
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Priority to CN2013203007200U priority Critical patent/CN203304457U/en
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Publication of CN203304457U publication Critical patent/CN203304457U/en
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Abstract

The utility model provides a steel reinforcement cage hooping machine. The steel reinforcement cage hooping machine comprises a base, a first roller arranged on the base, a second roller arranged on the base and a transmission device, wherein the second roller is parallel with the first roller in the axial direction and is separated from the first roller by a certain interval, and the transmission device is coupled with the first roller and the second roller to drive the first roller and the second roller to rotate in the same direction.

Description

Steel reinforcement cage dish hoop machine
Technical field
The utility model relates to a kind of equipment of making steel reinforcement cage, relates in particular to a kind of steel reinforcement cage dish hoop machine.
Background technology
Cast-in-situ bored pile, punching bored concrete pile are as the pile foundation of the modern buildings such as bridge, skyscraper, Long Span Industrial Factory Building, and the steel reinforcement cage quality in bored concrete pile is firmly most important for building.
The finished product steel reinforcement cage comprises the dish muscle of dish hoop on reinforcement cage skeleton.The dish muscle generally by the artificial domain of operating personnel hoop on reinforcement cage skeleton, and carry out colligation and be welded.At first, manual manufacture steel reinforcement cage dish muscle efficiency is lower, needs higher human cost.And, with the dish muscle of this artificial disc hoop mode dish hoop on reinforcement cage skeleton, may relax, not compact, had a strong impact on the quality of steel reinforcement cage, even in the process of handling steel reinforcement cage, easily cause and fall apart and cause the production safety problem.
This area need a kind of can quickness and high efficiency ground screwing steel bars cage dish muscle to make the equipment of high-quality steel reinforcement cage.
The utility model content
In order to overcome above-mentioned defect, the utility model aims to provide a kind of steel reinforcement cage dish hoop machine.
According to one side of the present utility model, a kind of steel reinforcement cage dish hoop machine is provided, comprising: base; Be installed in the first cylinder on this base; Be installed in the second tin roller on this base, this second tin roller and be separated by spacing parallel in the axial direction with this first cylinder; And transmission device, this transmission device and this first cylinder and this second tin roller are coupled, and rotate with identical direction to drive this first and second cylinder.
In one embodiment, this first cylinder and this second tin roller are installed on this base by first group of bearing block and second group of bearing block respectively.
In one embodiment, this steel reinforcement cage dish hoop machine also comprises first group of support roller and the second group of support roller be installed on this base, this first group of support roller is positioned at this first cylinder below to support this first cylinder, and this second group of support roller is positioned at this second tin roller below to support this second tin roller.
In one embodiment, this first group of support roller comprises respectively that with second group of support roller the support roller that two row are parallel is so that this first cylinder and second tin roller can Free-rollings.
In one embodiment, this first cylinder comprises at least two sub-cylinders that axially connect by shaft coupling, and this second tin roller comprises at least two sub-cylinders that axially connect by axial coupling.
In one embodiment, this first cylinder has the first axle be associated, and this second tin roller has the second axle be associated, and this transmission device and this first axle and this second axle are coupled to drive this first cylinder and this second tin roller rotates.
In one embodiment, this first axle be associated with this first cylinder is driving shaft, and this second axle be associated with this second tin roller is driven shaft, and this transmission device and this driving shaft are coupled, and this driving shaft and this driven shaft are coupled.
In one embodiment, this transmission device comprises power transmission shaft and the head sprocket be associated with this power transmission shaft, on this driving shaft, have the first auxiliary chain wheel be associated, this head sprocket is coupled by the first chain and this first auxiliary chain wheel, rotates so that the rotation of this power transmission shaft drives this driving shaft.
In one embodiment, on this driven shaft, has the second auxiliary chain wheel be associated, on this driving shaft, also have the 3rd auxiliary chain wheel be associated, this second auxiliary chain wheel is coupled by the second chain and the 3rd auxiliary chain wheel, rotates so that the rotation of this driving shaft drives this driven shaft.
In one embodiment, this transmission device also comprises motor and the reduction box be associated with this motor, and this power transmission shaft is the transmission shaft of reduction box of this reduction box.
In one embodiment, this steel reinforcement cage dish hoop machine also comprises a plurality of protection dividers, and the plurality of protection divider is along a side that axially is sequentially arranged in this base of this first and second cylinder.
According to steel reinforcement cage dish hoop machine of the present utility model, reduced human cost and steel reinforcement cage dish muscle material cost, improved steel reinforcement cage dish muscle working (machining) efficiency, greatly improved the crudy of steel reinforcement cage dish muscle simultaneously.
The accompanying drawing explanation
After the detailed description of reading in conjunction with the following drawings embodiment of the present disclosure, can understand better above-mentioned feature and advantage of the present utility model.
Figure 1A shows the front view according to the dish hoop machine of embodiment of the present utility model.
Figure 1B shows the top view of the dish hoop machine in Figure 1A.
Fig. 1 C shows along the cutaway view of A-A line in Figure 1A.
For clarity sake, below provide the brief description of Reference numeral:
10: steel reinforcement cage dish hoop machine; 101: base; 102a-b: cylinder; 103a-b: cylinder;
104a-b: bearing block; 105a-b: bearing block; 106a-b: axle; 107a-b: axle;
108a-c: auxiliary chain wheel; 109a-b: chain; 110: head sprocket; 111: power transmission shaft;
112: reduction box; 113: motor; 114: electric cabinet; 115a-b: support roller;
116a-b: shaft coupling; 117: the protection divider; 118: transmission device; 119: pedestal;
120: pivotable parts; 20: steel reinforcement cage; 201: main muscle; 202: the dish muscle;
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.Note, the aspects of describing below in conjunction with the drawings and specific embodiments is only exemplary, and should not be understood to protection domain of the present utility model is carried out to any restriction.
Figure 1A shows the front view according to the steel reinforcement cage dish hoop machine of embodiment of the present utility model, and Figure 1B shows the top view of this steel reinforcement cage dish hoop machine, and Fig. 1 C shows along the cutaway view of A-A line in Fig. 1.As shown in the figure, steel reinforcement cage dish hoop machine 10 comprises base 101, and this base can be channel-section steel base or the similar base of strip.On base 101, be installed on cylinder 102a-b and cylinder 103a-b.Cylinder 102a has the axle 106a be associated, and cylinder 102b has the axle 106b be associated.Cylinder 102a and cylinder 102b link together by shaft coupling 116a, and are installed on base 101 by bearing block 104a-b.Similarly, cylinder 103a has the axle 107a be associated, and cylinder 103b has the axle 107b be associated.Cylinder 103a and cylinder 103b link together by shaft coupling 116b, and are installed on base 101 by bearing block 105a-b.Shaft coupling 116a, 116b can be plum coupling or any similar shaft coupling.
Cylinder 102a-b and cylinder 103a-b axially parallel and the spacing of being separated by.The steel reinforcement cage 20 of hoop to be coiled can be placed on cylinder 102a-b and cylinder 103a-b and by cylinder support, thereby can drive steel reinforcement cage 20 by frictional force when the cylinder rotating in same direction, together rotates, as shown in Figure 1 C.This spacing between cylinder 102a-b and cylinder 103a-b can arrange.Particularly, can this spacing be set by the distance between regulating shaft bearing 104a-b and bearing block 105a-b.More preferably, can the spacing between cylinder be set according to the diameter of the steel reinforcement cage of hoop to be coiled, so that the frictional force between cylinder and steel reinforcement cage and hoop fastening force be in suitable scope, and be unlikely to make steel reinforcement cage to topple, and making to coil muscle and main muscle, to fit tightly effect best.
On base 101, also be installed on two groups of support rollers, first group of support roller 115a is positioned at cylinder 102a-b below, and second group of support roller 115b is positioned at cylinder 103a-b below, and support roller plays the effect of back-up roller.First group of support roller 115a has along the axially extended two row support rollers of base, makes cylinder 102a-b can be placed on this two row support roller and can freely rotate.Similarly, second group of support roller 115b also has along the axially extended two row support rollers of base, makes cylinder 103a-b can be laid on this two row support roller and can freely rotate.
Steel reinforcement cage dish hoop machine 10 also comprises the transmission device 118 rotated for head roll.This transmission device 118 is coupled with cylinder 102a-b and cylinder 103a-b, to drive the cylinder rotating in same direction.In an example, the axle 106a of cylinder 102a and the axle 106b of cylinder 102b are driving shafts, and the axle 107b of the axle 107a of cylinder 103a and cylinder 103b is driven shaft.In this example, transmission device 118 comprises a motor 113 and the reduction box 112 be associated, as shown in Figure 1A and 1B.Head sprocket 110 on the power transmission shaft 111 of reduction box 112 is coupled by the auxiliary chain wheel 108a on chain 109a and driving shaft 106a-b, rotates so that the rotation of power transmission shaft 111 drives driving shaft 106a-b.On driving shaft 106a-b, also have the auxiliary chain wheel 108b be associated, this auxiliary chain wheel 108b is coupled by the auxiliary chain wheel 108c on chain 109b and driven shaft 107a-b, rotates so that the rotation of driving shaft 106a-b drives driven shaft 107a-b.Steel reinforcement cage dish hoop machine 10 also comprises the electric cabinet 114 of carrying be used to controlling electric power.
(not shown) in another example, axle 106a-b and axle 107a-b are driving shafts.In this example, transmission device 118 comprises two motors and two reduction boxes that are associated, wherein the head sprocket on the power transmission shaft of a reduction box is coupled by the auxiliary chain wheel on the axle 106a-b of chain and cylinder 102a-b, and the head sprocket on the power transmission shaft of another reduction box is coupled by the auxiliary chain wheel on the axle 107a-b of chain and cylinder 103a-b.
Although the steel reinforcement cage dish hoop machine 10 in the accompanying drawings comprises two cylinder 102a-b, and with two cylinder 103a-b of their axially parallels.Yet, one of ordinary skill in the art will readily recognize that the cylinder configuration can have various deformation according to concrete application.In an example, steel reinforcement cage dish hoop machine 10 also comprises at least one cylinder axially be connected by shaft coupling with them except cylinder 102a-b, and except cylinder 103a-b, also comprises at least one cylinder axially be connected by shaft coupling with them.In an example, steel reinforcement cage dish hoop machine 10 comprise a cylinder 102a and with a cylinder 103a of its axially parallel, and do not comprise cylinder 102b, 103b.
In an example, steel reinforcement cage dish hoop machine 10 also comprises a plurality of protection dividers 117 of arranging to the side at base plate 101 along drum shaft.Protection divider 117 comprises pedestal 119 and the pivotable parts 120 be connected by hinge 121 with this pedestal 119.This pivotable parts 120 can be in and lift and set level two states.During operation, this pivotable parts 120 is in lifting status, and as shown in Fig. 1 C, the operating personnel stands in protection divider 117 rears, accidentally tumbles and hurts sb.'s feelings to prevent steel reinforcement cage.After steel reinforcement cage dish muscle machines, the pivotable parts of these a plurality of protection dividers 117 120 all is flat, thus the bracing frame while transporting as the finished product steel reinforcement cage.
When operation, by steel reinforcement cage 20 with drum shaft to being placed on abreast on cylinder 102a-b and cylinder 103a-b, make steel reinforcement cage 20 be lived by cylinder support, when cylinder 102a-b and cylinder 103a-b rotating in same direction, rotate together because the frictional force effect can drive steel reinforcement cage 20.As mentioned above, spacing between cylinder 102a-b and cylinder 103a-b can be set according to the diameter of steel reinforcement cage 20, so that the frictional force between cylinder 102a-b and cylinder 103a-b and steel reinforcement cage and hoop fastening force are in suitable scope, and be unlikely to make steel reinforcement cage to topple, and make to coil muscle 202 can coil more tightly the hoop on steel reinforcement cage 20.Similarly, as described above, the quantity of cylinder can depend on the length of steel reinforcement cage 20, quite is advisable with the drum length after axially connecting and the length of steel reinforcement cage.In Figure 1A, the length of steel reinforcement cage 20 is 9 meters, and steel reinforcement cage dish hoop machine has two cylinder 102a-b and two cylinder 103a-b, and total length is 12.5 meters separately.
One end of dish muscle is welded on to the starting point of steel reinforcement cage with electric welding.By electric cabinet 114, power on for steel reinforcement cage dish hoop machine 10, transmission device 118 drives cylinder 102a-b, 103a-b rotating in same direction.The steel reinforcement cage 20 supported by cylinder 102a-b, 103a-b is because the frictional force effect is together rotated.The operating personnel who stands in base 101 1 sides is with sleeve pipe pulling dish muscle, along steel reinforcement cage, axially from left to right by predetermined spacing point dish hoop dish muscle, utilize simultaneously cylinder 102a-b, 103a-b will coil the muscle compacting on reinforcement cage skeleton to the hoop fastening force of steel reinforcement cage 20.After the dish hoop is good, main muscle 201 firm welding that will coil muscle 202 and steel reinforcement cage 20 with electric welding.During operation, the operating personnel stands in than protection divider 117 position slightly far away apart from base 101, thereby in the situation that just in case steel reinforcement cage tumbles, protection divider 117 can block steel reinforcement cage 20, plays protective action.After the dish muscle processing that completes steel reinforcement cage, but the moveable part of setting level protection divider 117 moves on to finished product steel reinforcement cage 20 on formed bracing frame and transports to form the bracing frame of spacer bar cage 20.
In prior art, be to rotate steel reinforcement cage on one side by two operation personnel, Yi Bian will coil muscle dish hoop on steel reinforcement cage.This traditional work mode is very consuming time.And the dish muscle of artificial disc hoop on steel reinforcement cage is comparatively loose, dish muscle and main muscle can not fit tightly, and both waste dish muscle material, made a big impact to the quality of steel reinforcement cage again, and the danger of falling apart is even arranged when handling.
Adopt steel reinforcement cage dish hoop machine of the present utility model only to need operation personnel, the activity duration can reduce half simultaneously, thereby greatly reduces human cost.More importantly, the dish muscle and the steel reinforcement cage master muscle that by this steel reinforcement cage dish hoop machined, form fit tightly, and have greatly improved the quality of steel reinforcement cage, have also saved dish muscle material.The common steel reinforcement cage of processing 1.2 meters of diameters, 9 meters of length of take is example, and Traditional Man dish hoop mode needs two people usually, consuming timely needs half an hour.Adopt steel reinforcement cage dish hoop machine of the present utility model only to need a people, and only need 15 minutes, dish muscle material also can save 5%.
Description before providing is in order to make any technical staff in this area all can put into practice various aspects described herein.But should be appreciated that, protection domain of the present utility model should be as the criterion with claims, and should not be defined to above concrete structure and the assembly that explains orally embodiment.Those skilled in the art, in spirit and scope of the present utility model, can carry out various changes and modification to each embodiment, within these changes and modification also drop on protection domain of the present utility model.

Claims (11)

1. a steel reinforcement cage dish hoop machine, is characterized in that, described steel reinforcement cage dish hoop machine comprises:
Base;
Be installed in the first cylinder on described base;
Be installed in the second tin roller on described base, described second tin roller and a be separated by spacing parallel in the axial direction with described the first cylinder; And
Transmission device, described transmission device and described the first cylinder and described second tin roller are coupled, and rotate with identical direction to drive described the first and second cylinders.
2. steel reinforcement cage dish hoop machine as claimed in claim 1, is characterized in that, described the first cylinder and described second tin roller are installed on described base by first group of bearing block and second group of bearing block respectively.
3. steel reinforcement cage dish hoop machine as claimed in claim 1, it is characterized in that, also comprise first group of support roller and second group of support roller of being installed on described base, described first group of support roller is positioned at described the first cylinder below to support described the first cylinder, and described second group of support roller is positioned at described second tin roller below to support described second tin roller.
4. steel reinforcement cage dish hoop machine as claimed in claim 3, is characterized in that, described first group of support roller comprises respectively that with second group of support roller the support roller that two row are parallel is so that described the first cylinder and second tin roller can Free-rollings.
5. steel reinforcement cage dish hoop machine as claimed in claim 1, is characterized in that, described the first cylinder comprises at least two sub-cylinders that axially connect by shaft coupling, and described second tin roller comprises at least two sub-cylinders that axially connect by axial coupling.
6. steel reinforcement cage dish hoop machine as claimed in claim 1, it is characterized in that, described the first cylinder has the first axle be associated, described second tin roller has the second axle be associated, and described transmission device and described the first axle and described the second axle are coupled to drive described the first cylinder and described second tin roller rotates.
7. steel reinforcement cage dish hoop machine as claimed in claim 6, it is characterized in that, described the first axle be associated with described the first cylinder is driving shaft, described the second axle be associated with described second tin roller is driven shaft, described transmission device and described driving shaft are coupled, and described driving shaft and described driven shaft are coupled.
8. steel reinforcement cage dish hoop machine as claimed in claim 7, it is characterized in that, described transmission device comprises power transmission shaft and the head sprocket be associated with described power transmission shaft, on described driving shaft, has the first auxiliary chain wheel be associated, described head sprocket is coupled by the first chain and described the first auxiliary chain wheel, rotates so that the rotation of described power transmission shaft drives described driving shaft.
9. steel reinforcement cage dish hoop machine as claimed in claim 8, it is characterized in that, on described driven shaft, has the second auxiliary chain wheel be associated, on described driving shaft, also has the 3rd auxiliary chain wheel be associated, described the second auxiliary chain wheel is coupled by the second chain and described the 3rd auxiliary chain wheel, rotates so that the rotation of described driving shaft drives described driven shaft.
10. steel reinforcement cage dish hoop machine as claimed in claim 8, is characterized in that, described transmission device also comprises motor and the reduction box be associated with described motor, and described power transmission shaft is the transmission shaft of reduction box of described reduction box.
11. steel reinforcement cage dish hoop machine as claimed in claim 1, is characterized in that, described steel reinforcement cage dish hoop machine also comprises a plurality of protection dividers, and described a plurality of protection dividers are along a side that axially is sequentially arranged in described base of described the first and second cylinders.
CN2013203007200U 2013-05-28 2013-05-28 Steel reinforcement cage hooping machine Expired - Fee Related CN203304457U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013203007200U CN203304457U (en) 2013-05-28 2013-05-28 Steel reinforcement cage hooping machine

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Application Number Priority Date Filing Date Title
CN2013203007200U CN203304457U (en) 2013-05-28 2013-05-28 Steel reinforcement cage hooping machine

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CN203304457U true CN203304457U (en) 2013-11-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104550575A (en) * 2014-12-18 2015-04-29 宋金玲 Steel bar rolling cage bar hooping process and bar hooping device
CN106040922A (en) * 2016-08-05 2016-10-26 深圳市工勘岩土集团有限公司 Automatic manufacturing and machining equipment for reinforcement cage stirrup

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104550575A (en) * 2014-12-18 2015-04-29 宋金玲 Steel bar rolling cage bar hooping process and bar hooping device
CN106040922A (en) * 2016-08-05 2016-10-26 深圳市工勘岩土集团有限公司 Automatic manufacturing and machining equipment for reinforcement cage stirrup

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131127

Termination date: 20160528

CF01 Termination of patent right due to non-payment of annual fee