CN203298650U - Rubber ball cleaning system of condenser - Google Patents
Rubber ball cleaning system of condenser Download PDFInfo
- Publication number
- CN203298650U CN203298650U CN201320262258XU CN201320262258U CN203298650U CN 203298650 U CN203298650 U CN 203298650U CN 201320262258X U CN201320262258X U CN 201320262258XU CN 201320262258 U CN201320262258 U CN 201320262258U CN 203298650 U CN203298650 U CN 203298650U
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- condenser
- ball
- cleaning system
- condenser water
- pipeline
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Abstract
The utility model discloses a rubber ball cleaning system of a condenser. The rubber ball cleaning system comprises a condenser water chamber, wherein the lower portion of the condenser water chamber is symmetrically provided with two condenser water inlet pipes. The left side and the right side of the condenser water chamber are respectively provided with a condenser water outlet pipe. Each condenser water outlet pipe is provided with a ball collecting net, the two ball collecting nets are communicated through a pipeline, and the pipeline between the two ball collecting nets is communicated with a ball containing chamber which is respectively communicated with the two condenser water inlet pipes through pipelines. According to the scheme, the ball collecting rate of the rubber ball cleaning system maintains more than 95% stably, after the rubber ball cleaning system is used, on the condition that the circulating water temperature and unit load remain unchanged, the heat transmission end difference of the condenser is obviously reduced, vacuum is significantly improved than before, and obvious economic benefits can be achieved.
Description
Technical field
The utility model relates to a kind of rubber ball cleaning system for steam condenser, belongs to the generating equipment technical field.
Background technology
Rubber ball cleaning system for steam condenser has worldwide all become the standard configuration of thermal power plant at present.The normal input of rubber ball cleaning system can guarantee the clean of condenser condenser pipe, reduces terminal temperature difference, thereby guarantees vacuum, improves unit efficiency.
The purpose that glueballs cleans is to remove and prevent from the condenser fouling from obtaining desirable condenser vacuum, and ball collecting rate is the important indicator of weighing rubber ball cleaning system, and higher ball collecting rate has guaranteed taking full advantage of of glueballs, Efficient Cycle in system.The main cause that affects the rubber ball cleaning system glueballs rate of recovery has two: the one, and long-pending ball, the one, jumping ball.
Mostly long-pending ball is because there is defect in system: such as receipts ball suction inadequate (arm is identical with female pipe caliber, ball suction mouth is made astern nozzle, suction road, left and right pipeline valveless is exerted oneself for adjustment deviation, Rubber ball pump not), system architecture problem (having dead angle), layout unreasonable (ball screen is too near apart from bend loss), line arrangement defect (left and right imbalance, use butterfly valve have increased water resistance) etc.
Jumping ball mostly is the ball screen problem, to spacing inaccurate, causes ball screen to fit badly, electrical header moment not or ball screen rigidity cause not hydraulic blow lower bottom part crack gap.
In addition, in time clean heat exchanger tube surface dirt, can reduce metal erosion, extend unit durability; Exempt simultaneously Chemical cleaning, and reduced the consumption of the Water Treatment medicines such as corrosion inhibiting and descaling agent, reduced environmental pollution; Owing to having reduced coal consumption, also can reduce SO simultaneously
2, NO
XDeng the discharge capacity of pernicious gas, be conducive to environmental protection.But the ball collecting rate of home equipment is extremely low at present, and domestic rubber ball cleaning system ball collecting rate is in the less than 25% more than 90%, because rubber ball system can not normally drop into according to statistics, heat transfer end difference for steam condenser increases, mean value, at 17-18 ℃, is up to 20-24 ℃ during summer, had a strong impact on the economy of unit.
The utility model content
It is high that problem to be solved in the utility model is to provide a kind of glueballs ball collecting rate, after coming into operation under circulating water temperature and unit load same case heat transfer end difference for steam condenser significantly descend, vacuum significantly improves than before, can obtain the rubber ball cleaning system for steam condenser of significant economic benefit.
In order to address the above problem, the utility model by the technical scheme that adopts is:
A kind of rubber ball cleaning system for steam condenser, comprise condenser water box, the bottom of described condenser water box is symmetrically installed with two condenser water inlet pipes, the left and right sides of described condenser water box is separately installed with the condenser outlet pipe, on described condenser outlet pipe, be separately installed with ball screen, between two ball screens, by pipeline connection, on the pipeline between two ball screens, be communicated with ball collector, described ball collector is communicated with respectively with two condenser water inlet pipes by pipeline.
Below the further optimization of the utility model to such scheme:
On connecting pipeline between described ball collector and two condenser water inlet pipes, Three-way sight glass is installed, described Three-way sight glass is communicated with respectively with two condenser water inlet pipes, on the connecting pipeline between Three-way sight glass and two condenser water inlet pipes, is separately installed with ball valve.
Further optimize: on the connecting pipeline between described ball collector and two ball screens, Rubber ball pump is installed.
Further optimize:
On described ball collector and condenser outlet pipe, be positioned at condenser Discharging bent-tube section position before and be communicated with the ancillary test pipeline, on the test pipeline, butterfly valve is installed.
Further optimize:
The ball screen plate is installed in ball screen, and the downside of described ball screen plate is connected with deflector, and described deflector is two, is " eight " set up of character patt ern.
Further optimize: the corner of described condenser outlet pipe has condenser Discharging bent-tube section, at condenser Discharging bent-tube intersegmental part, is provided with a deflection plate identical with the crooked radian of condenser Discharging bent-tube section.
Further optimize: the indoor position near being communicated with the condenser water inlet pipe of described condenser water is provided with deflection plate.
The utility model adopts such scheme, and the rubber ball cleaning system ball collecting rate is stabilized in 95% above level, after coming into operation under circulating water temperature and unit load same case heat transfer end difference for steam condenser significantly descend, vacuum is significantly improve than before, can obtain significant economic benefit.
The utility model is described in further detail below in conjunction with drawings and Examples.
The accompanying drawing explanation
Accompanying drawing 1 is rubber ball cleaning system for steam condenser figure in the utility model embodiment;
Accompanying drawing 2 is deflector in the utility model embodiment, deflection plate scheme of installation;
Accompanying drawing 3 is fluid streamline distribution and closure plate scheme of installation in condenser pipe and condenser water box in the utility model embodiment.
In figure: the 1-condenser water box; The 2-Three-way sight glass; The 3-ball collector; The 4-Rubber ball pump; The 5-ball screen.6-ball screen plate; 7-condenser Discharging bent-tube section; The 8-deflector; 9-tests pipeline; The 10-butterfly valve; The 11-deflection plate; 12-condenser water inlet pipe; The 13-deflection plate; The 14-ball valve.
The specific embodiment
Embodiment, as shown in Figure 1, a kind of rubber ball cleaning system for steam condenser, comprise condenser water box 1, the bottom of described condenser water box 1 is symmetrically installed with two condenser water inlet pipes 12, the left and right sides of described condenser water box 1 is separately installed with condenser outlet pipe 15, on described condenser outlet pipe 15, be separately installed with ball screen 5, between two ball screens 5, pass through pipeline connection, on the pipeline between two ball screens 5, be communicated with ball collector 3, described ball collector 3 is communicated with respectively with two condenser water inlet pipes 12 by pipeline.
On connecting pipeline between described ball collector 3 and two condenser water inlet pipes 12, Three-way sight glass 2 is installed, is convenient to observe glueballs ruuning situation.Described Three-way sight glass 2 is communicated with respectively with two condenser water inlet pipes 12, on the connecting pipeline between Three-way sight glass 2 and two condenser water inlet pipes 12, is separately installed with ball valve 14.
On connecting pipeline between described ball collector 3 and two ball screens 5, Rubber ball pump 4 is installed.
On described ball collector 3 and condenser outlet pipe 15, be positioned at condenser Discharging bent-tube section 7 position before and be communicated with ancillary test pipeline 9, on test pipeline 9, butterfly valve 10 is installed.
After setting up test pipeline 9, rubber ball system can directly carry out partial circulating pitching operation through ball screen by the condenser short circuit, thereby condenser problem and ball screen plate problem are divided into two.As undesired as the ball screen partial circulating, must at first solve ball screen jumping ball, long-pending ball problem; As normal as the ball screen partial circulation operation, and, by the full circulation operation existing problems of condenser, should consider glueballs type selecting again, or by rectifying and improving the condenser dead band to improve running effect.
As shown in Figure 2, ball screen plate 6 is installed in ball screen 5, the downside of described ball screen plate 6 is connected with deflector 8, and described deflector 8 is two, is " eight " set up of character patt ern.
Desirable diversion component, should be able to appropriate area form turbulent flow on ball screen plate 6, make glueballs smooth and easy through-flow under main current.Otherwise flow field can not get improving, and glueballs easily is deposited in ball screen plate 6 one sides, causes long-time receipts not return glueballs.Therefore join deflector 8, be soldered on the housing appropriate location.The installation of deflector 8 makes to receive ball mouth upper area and forms turbulent flow, avoids amassing ball on the net.
The corner of described condenser outlet pipe 15 has condenser Discharging bent-tube section 7, in condenser Discharging bent-tube section 7 inside, is provided with a deflection plate 11 identical with the crooked radian of condenser Discharging bent-tube section 7.
Generally speaking, should there be the straight length that is equivalent to 3 times of diameter left and right distances in the upstream of ball screen plate installation site and downstream, and be even to guarantee the pipeline flow field, is convenient to the normal operation of ball screen plate.But actual conditions ball screen plate upper end often are bend loss, and lower end is bend loss or butterfly valve, sometimes have a strong impact on the work of ball screen plate.By at the interior increase deflection plate 11 of condenser Discharging bent-tube section 7, recirculated water is divided into two, adjust fluid flow fields, make to manage interior velocity of medium and be tending towards evenly, thereby steady flow condition can work the ball screen plate.
As shown in Figure 3, the interior position near being communicated with condenser water inlet pipe 12 of described condenser water box 1 is provided with deflection plate 13.
Glueballs circulatory system flow field problem has a strong impact on the normal input of glueballs, and the existence of dead band, whirlpool is trapped in condenser water box 1 glueballs that hygrometric state density is less.Recirculated water flows to the condenser water box 1 of cross section sudden enlargement from condenser water inlet pipe 12.Because fluid particle has inertia, the movement locus of fluid particle can not enlarge according to the shape sudden turn of pipeline, be that whole fluid can only continue to flow forward after leaving condenser water inlet pipe 12, enlarge gradually, at tube wall corner fluid and tube wall, break away from formation whirlpool district like this.The flow direction of the outside, whirlpool district fluid particle and the flow direction of main flow are inconsistent, form gyration.The part glueballs can be assembled in a large number in the whirlpool district like this, has a strong impact on the normal operation of system.The setting of deflection plate 13 can well overcome the above problems.
Claims (7)
1. rubber ball cleaning system for steam condenser, comprise condenser water box (1), it is characterized in that: the bottom of described condenser water box (1) is symmetrically installed with two condenser water inlet pipes (12), the left and right sides of described condenser water box (1) is separately installed with condenser outlet pipe (15), on described condenser outlet pipe (15), be separately installed with ball screen (5), between two ball screens (5), pass through pipeline connection, on the pipeline between two ball screens (5), be communicated with ball collector (3), described ball collector (3) is communicated with respectively with two condenser water inlet pipes (12) by pipeline.
2. a kind of rubber ball cleaning system for steam condenser according to claim 1 is characterized in that:
On connecting pipeline between described ball collector (3) and two condenser water inlet pipes (12), Three-way sight glass (2) is installed, described Three-way sight glass (2) is communicated with respectively with two condenser water inlet pipes (12), on the connecting pipeline between Three-way sight glass (2) and two condenser water inlet pipes (12), is separately installed with ball valve (14).
3. a kind of rubber ball cleaning system for steam condenser according to claim 1 and 2 is characterized in that:
On connecting pipeline between described ball collector (3) and two ball screens (5), Rubber ball pump (4) is installed.
4. a kind of rubber ball cleaning system for steam condenser according to claim 3 is characterized in that:
On described ball collector (3) and condenser outlet pipe (15), be positioned at condenser Discharging bent-tube section (7) position before and be communicated with ancillary test pipeline (9), on test pipeline (9), butterfly valve (10) is installed.
5. a kind of rubber ball cleaning system for steam condenser according to claim 4 is characterized in that:
Ball screen plate (6) is installed in ball screen (5), and the downside of described ball screen plate (6) is connected with deflector (8), and described deflector (8) is two, is " eight " set up of character patt ern.
6. a kind of rubber ball cleaning system for steam condenser according to claim 5 is characterized in that:
The corner of described condenser outlet pipe (15) has condenser Discharging bent-tube section (7), in condenser Discharging bent-tube section (7) inside, is provided with a deflection plate (11) identical with the crooked radian of condenser Discharging bent-tube section (7).
7. a kind of rubber ball cleaning system for steam condenser according to claim 6 is characterized in that:
In described condenser water box (1), near the position that is communicated with condenser water inlet pipe (12), be provided with deflection plate (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320262258XU CN203298650U (en) | 2013-05-15 | 2013-05-15 | Rubber ball cleaning system of condenser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320262258XU CN203298650U (en) | 2013-05-15 | 2013-05-15 | Rubber ball cleaning system of condenser |
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| Publication Number | Publication Date |
|---|---|
| CN203298650U true CN203298650U (en) | 2013-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320262258XU Expired - Fee Related CN203298650U (en) | 2013-05-15 | 2013-05-15 | Rubber ball cleaning system of condenser |
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| CN (1) | CN203298650U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104776753A (en) * | 2015-04-27 | 2015-07-15 | 中国大唐集团科学技术研究院有限公司 | Uniform ball feeding device of power plant condenser rubber ball washing system |
-
2013
- 2013-05-15 CN CN201320262258XU patent/CN203298650U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104776753A (en) * | 2015-04-27 | 2015-07-15 | 中国大唐集团科学技术研究院有限公司 | Uniform ball feeding device of power plant condenser rubber ball washing system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131120 Termination date: 20200515 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |