CN203287351U - Non-destructive inspection equipment for forged piston - Google Patents
Non-destructive inspection equipment for forged piston Download PDFInfo
- Publication number
- CN203287351U CN203287351U CN2013201551430U CN201320155143U CN203287351U CN 203287351 U CN203287351 U CN 203287351U CN 2013201551430 U CN2013201551430 U CN 2013201551430U CN 201320155143 U CN201320155143 U CN 201320155143U CN 203287351 U CN203287351 U CN 203287351U
- Authority
- CN
- China
- Prior art keywords
- forges
- piston
- demagnetization
- detection system
- guide rails
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The utility model belongs to the technical field of non-destructive inspection of forged pistons, and particularly relates to the technical field of non-destructive inspection equipment for a forged piston. The non-destructive inspection equipment comprises an inspection system, wherein a holding and magnetizing system is arranged in the front of the inspection system; a demagnetization system is arranged at the back of the inspection system; the holding and magnetizing system comprises a machine frame on which a liquid collection tank is arranged; two sections of guide rails are arranged on the liquid collection tank and respectively sleeved with magnetizing coils; a clamping device is arranged between the two sections of guide rails; the end, far away from the clamping device, of the guide rail is connected with a pneumatic piston cylinder; a magnetic suspension spray head is arranged at the upper part of the clamping device; the inspection system comprises a turntable on which a fluorescent lamp is placed; the demagnetization system comprises a conveyer belt on which a demagnetizing coil is arranged.
Description
Technical field
The utility model belongs to the technical field of nondestructive testing of forging piston, relates in particular a kind of nondestructiving inspecting equipment technical field of forging piston.
Technical background
The existing forging defect that forges piston, as: forging and stamping are folding, quenching crack, material crack etc., generally could find after machining, can't detect in early days, cause quality cost higher, security risk is larger, ask while being in early days the piston rough forging, can identify forging defect, be convenient to early detection and take effective control, avoid material, the energy, artificial waste.Can forge piston to large cylinder diameter (more than Φ 110mm) simultaneously and carry out Non-Destructive Testing, in time find product defects.
The utility model content
The technical problems to be solved in the utility model is to provide a kind of a kind of nondestructiving inspecting equipment that forges piston that can find in early days to forge piston forging damage.
for solving the problems of the technologies described above, the utility model provides a kind of nondestructiving inspecting equipment that forges piston, comprise detection system, described detection system front portion is provided with the clamping magnetic charging system, the detection system rear portion is provided with demagnetization system, the clamping magnetic charging system comprises frame, frame is provided with intercepting basin, intercepting basin is provided with two sections guide rails, be socketed with respectively magnetizing coil on two sections guide rails, be provided with clamp device between two sections guide rails, two sections guide rails are connected with the pneumatic piston cylinder away from the clamp device end, clamp device top is provided with the magnetic flaw detection ink sprinkler head, detection system comprises rotating disk, put on rotating disk and be provided with fluorescent light, demagnetization system comprises conveying belt, conveying belt is provided with degaussion coil.
Preferably, clamp device top is provided with the adjustment handle.
Preferably, frame one side is connected with electrical control cabinet, and frame lower is provided with isolating transformer.
Preferably, frame lower also is provided with the magnetic flaw detection ink retracting device.
Preferably, the clamping magnetic charging system is connected by downslide mechanism with detection system.
Preferably, be provided with the driving assembly of demagnetization carrier chain between detection system and demagnetization system, detection system and demagnetization system can separate separately.
adopt the beneficial effect of technique scheme to be: a kind of nondestructiving inspecting equipment that forges piston of the utility model has overcome the deficiencies in the prior art, realized that the forging piston carries out Non-Destructive Testing, the forging and stamping that piston is forged in early detection fold, quenching crack, the product defectses such as material crack, this equipment energy savings, save artificial, simultaneously decrease forge rejection rate and the security risk of piston, it is reliable and stable that superior performance is established in a kind of nondestructive examination of forging piston, adopt dynamo-electric split-type structural, it can be completed forging the Automatic-clamping of piston, automatic magnetism-charging, the automatic spraying magnetic flaw detection ink, magnetization waits magnetic defects detecting technology process, be specially adapted to forging industry and produce magnetic particle inspection in line in enormous quantities, operating personnel are few, labour intensity is low, detection efficiency is high, device structure simple fault rate is low, can continuous 24 hours uninterrupted production.
a kind of nondestructiving inspecting equipment that forges piston of the present invention is machine, electricity one separated structure, take back yard industry programmable controller (PLC) as core, control circuit adopts integrated trigger circuit and PLC control technology, adjust the size of main circuit output current with PLC control break thyristor operating angle, magnetization current is all adjustable continuously, has the outage phase control function, program is completed the whole harmless magnetic powder inspection process control except loading and unloading and artificial defect observation in accordance with regulations, both single-revolution operations automatically, manually single-step operation again, guarantee to be visited and forge piston without undetected, electric-control system has adopted novel high reliability integrated circuit, make its circuit theory more reasonable, usability is more reliable and more stable, interference free performance is extremely strong, plant maintenance is more convenient, the longitudinal magnetization coil adopts all-sealed, interior treatment process with dipping lacquer and seal ring epoxy resins, guarantee that namely magnetic flaw detection ink is not deeply, prevent again the collision of workpiece, demagnetization adopts the original position longitudinal coil to exchange decay automatically or away from formula demagnetization mode, leave back flow channel on the rotating disk monitor station, prevent that magnetic flaw detection ink from spilling outward, above the rotating disk monitor station, fluorescent light is set, the fluorescent light peak wavelength is 365nm, adopt 5 20W PHILIPS import fluorescent light tubular types, apart from lamp 380mm, illumination is not less than 1000 μ W/cm2, this light fixture has long service life, the advantage that irradiated area is large, a kind of nondestructiving inspecting equipment that forges piston is joined simple and easy darkroom, simple and easy dark place end face is not less than 3000mm, dark place is done support by square tube, be covered with canvas.
Description of drawings
Fig. 1 is a kind of front view that forges the nondestructiving inspecting equipment of piston of the utility model,
Fig. 2 is a kind of left view that forges the nondestructiving inspecting equipment of piston of the utility model,
Fig. 3 is a kind of vertical view that forges the nondestructiving inspecting equipment of piston of the utility model,
Wherein, 1, magnetizing coil, 2, isolating transformer, 3, electrical control cabinet, 4, frame, 5, the pneumatic piston cylinder, 6, the magnetic flaw detection ink sprinkler head, 7, magnetic flaw detection ink retracting device, 8, downslide mechanism, 9, adjust (highly) mechanism handle, 10, fluorescent light, 11, degaussion coil, 12, conveying belt, 13, rotating disk, 14, clamp device, 15, checked piston forging, 16, guide rail, 17, intercepting basin, 18, the driving assembly of demagnetization carrier chain.
Embodiment
Below in conjunction with Figure of description, the technical solution of the utility model and structure are described by the line, so that those skilled in the art understand.
as shown in Figure 1, a kind of nondestructiving inspecting equipment that forges piston, comprise detection system, described detection system front portion is provided with the clamping magnetic charging system, the detection system rear portion is provided with demagnetization system, the clamping magnetic charging system comprises frame, frame 4 is provided with intercepting basin 17, intercepting basin 17 is provided with two sections guide rails 16, be socketed with respectively magnetizing coil 1 on two sections guide rails 16, two sections 16, guide rails are provided with clamp device 14, one section guide rail 16 is connected with pneumatic piston cylinder 5 away from clamp device 14 ends, clamp magnetizer 14 tops and be provided with magnetic flaw detection ink sprinkler head 6, detection system comprises rotating disk 13, put on rotating disk 13 and be provided with fluorescent light 10, demagnetization system comprises conveying belt 12, conveying belt 12 is provided with degaussion coil 11, clamp device top is provided with adjusts handle 15, frame 4 one sides are connected with electrical control cabinet 3, frame lower is provided with isolating transformer 2, frame 4 bottoms also are provided with magnetic flaw detection ink retracting device 7, the clamping magnetic charging system is connected 8 with detection system by downslide mechanism, be provided with the driving assembly 18 of demagnetization carrier chain between detection system and demagnetization system, detection system and demagnetization system can separate separately.
adopt the beneficial effect of technique scheme to be: a kind of nondestructiving inspecting equipment that forges piston of the utility model has overcome the deficiencies in the prior art, realized that the forging piston carries out Non-Destructive Testing, the forging and stamping that piston is forged in early detection fold, quenching crack, the product defectses such as material crack, this equipment energy savings, save artificial, simultaneously decrease forge rejection rate and the security risk of piston, it is reliable and stable that superior performance is established in a kind of nondestructive examination of forging piston, adopt dynamo-electric split-type structural, it can be completed forging the Automatic-clamping of piston, automatic magnetism-charging, the automatic spraying magnetic flaw detection ink, magnetization waits magnetic defects detecting technology process, be specially adapted to forging industry and produce magnetic particle inspection in line in enormous quantities, operating personnel are few, labour intensity is low, detection efficiency is high, device structure simple fault rate is low, can continuous 24 hours uninterrupted production.
a kind of nondestructiving inspecting equipment that forges piston of the present invention is machine, electricity one separated structure, take back yard industry programmable controller (PLC) as core, control circuit adopts integrated trigger circuit and PLC control technology, adjust the size of main circuit output current with PLC control break thyristor operating angle, magnetization current is all adjustable continuously, has the outage phase control function, program is completed the whole harmless magnetic powder inspection process control except loading and unloading and artificial defect observation in accordance with regulations, both single-revolution operations automatically, manually single-step operation again, guarantee to be visited and forge piston without undetected, electric-control system has adopted novel high reliability integrated circuit, make its circuit theory more reasonable, usability is more reliable and more stable, interference free performance is extremely strong, plant maintenance is more convenient, the longitudinal magnetization coil adopts all-sealed, interior treatment process with dipping lacquer and seal ring epoxy resins, guarantee that namely magnetic flaw detection ink is not deeply, prevent again the collision of workpiece, demagnetization adopts the original position longitudinal coil to exchange decay automatically or away from formula demagnetization mode, leave back flow channel on the rotating disk monitor station, prevent that magnetic flaw detection ink from spilling outward, above the rotating disk monitor station, fluorescent light is set, the fluorescent light peak wavelength is 365nm, adopt 5 20W PHILIPS import fluorescent light tubular types, apart from lamp 380mm, illumination is not less than 1000 μ W/cm2, this light fixture has long service life, the advantage that irradiated area is large, a kind of nondestructiving inspecting equipment that forges piston is joined simple and easy darkroom, simple and easy dark place end face is not less than 3000mm, dark place is done support by square tube, be covered with canvas.
Above-mentionedly by reference to the accompanying drawings utility model is exemplarily described; obviously the utility model specific implementation is not subject to the restrictions described above; as long as this non-essential improvement that has adopted method design of the present utility model and technical scheme to carry out; or without improving, the design of utility model and technical scheme are directly applied to other occasions, all within protection domain of the present utility model.
Claims (6)
1. nondestructiving inspecting equipment that forges piston, comprise detection system, described detection system front portion is provided with the clamping magnetic charging system, the detection system rear portion is provided with demagnetization system, it is characterized in that: described clamping magnetic charging system comprises frame, described frame is provided with intercepting basin, described intercepting basin is provided with two sections guide rails, be socketed with respectively magnetizing coil on described two sections guide rails, be provided with clamp device between two sections guide rails, described two sections guide rails are connected with the pneumatic piston cylinder away from the clamp device end, described clamp device top is provided with the magnetic flaw detection ink sprinkler head, described detection system comprises rotating disk, put and be provided with fluorescent light on described rotating disk, described demagnetization system comprises conveying belt, described conveying belt is provided with degaussion coil.
2. a kind of nondestructiving inspecting equipment that forges piston according to claim 1, it is characterized in that: described clamp device top is provided with the adjustment handle.
3. a kind of nondestructiving inspecting equipment that forges piston according to claim 1, it is characterized in that: described frame one side is connected with electrical control cabinet, and frame lower is provided with isolating transformer.
4. a kind of nondestructiving inspecting equipment that forges piston according to claim 1, it is characterized in that: described frame lower also is provided with the magnetic flaw detection ink retracting device.
5. a kind of nondestructiving inspecting equipment that forges piston according to claim 1, it is characterized in that: it is to be connected by downslide mechanism with detection system that described clamping is magnetized.
6. a kind of nondestructiving inspecting equipment that forges piston according to claim 1 is characterized in that: be provided with the driving assembly of demagnetization carrier chain between described detection system and demagnetization system, described detection system and demagnetization system can separate separately.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201551430U CN203287351U (en) | 2013-04-01 | 2013-04-01 | Non-destructive inspection equipment for forged piston |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201551430U CN203287351U (en) | 2013-04-01 | 2013-04-01 | Non-destructive inspection equipment for forged piston |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203287351U true CN203287351U (en) | 2013-11-13 |
Family
ID=49543707
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013201551430U Expired - Lifetime CN203287351U (en) | 2013-04-01 | 2013-04-01 | Non-destructive inspection equipment for forged piston |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203287351U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113369283A (en) * | 2021-04-28 | 2021-09-10 | 蔡勇满 | Fracture type handle metal separation treatment equipment for recasting |
| CN114062482A (en) * | 2021-12-22 | 2022-02-18 | 重庆歇马机械曲轴有限公司 | Rotating disc type crank magnetic powder flaw detection tool |
-
2013
- 2013-04-01 CN CN2013201551430U patent/CN203287351U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113369283A (en) * | 2021-04-28 | 2021-09-10 | 蔡勇满 | Fracture type handle metal separation treatment equipment for recasting |
| CN113369283B (en) * | 2021-04-28 | 2023-05-19 | 临沂金科铸造有限公司 | Broken handle metal separation treatment equipment for recasting |
| CN114062482A (en) * | 2021-12-22 | 2022-02-18 | 重庆歇马机械曲轴有限公司 | Rotating disc type crank magnetic powder flaw detection tool |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201196632Y (en) | On-line automatic detection fluorescence magnetic powder fault detection machine for steel cylinder | |
| CN201083697Y (en) | Non-contact type round steel on-line fluorescence magnetic particle flaw detection equipment | |
| CN203287351U (en) | Non-destructive inspection equipment for forged piston | |
| CN203216904U (en) | Special-shaped part magnetic particle flaw detector | |
| CN203502382U (en) | Non-destructive inspection unit of cup-shaped forging pieces | |
| CN203535007U (en) | Magnetic particle inspection equipment used for flaw detection of axial workpieces | |
| CN101710099B (en) | Fluorescent magnetic powder flaw detection flow line for drill rod joint | |
| CN109856234B (en) | Magnetic powder flaw detection device and magnetic powder flaw detection method | |
| CN103412041A (en) | Non-destructive inspection unit of cup-shaped forge piece | |
| CN217007110U (en) | High-efficient coupling nondestructive magnetic powder inspection device | |
| CN102297892A (en) | Semi-automatic detection apparatus for fluorescent magnetic powder on bolts | |
| CN103063739B (en) | Train axle automated graphics picked-up magnaflux | |
| CN201740762U (en) | Full-wave rectification magnetic powder fault detection device | |
| CN101907604B (en) | Semi-automatic AC/DC fluorescence magnetic prospecting set dedicated for connecting rod | |
| CN204882458U (en) | Magnetic particle inspection appearance with automatic spray function | |
| CN104897773B (en) | The spray equipment of multi-station crankshaft magnaflux | |
| CN203148895U (en) | Magnetizing device of magnetic particle flaw detector for big gear ring workpieces | |
| CN203587558U (en) | Magnetic powder detection device of circular work-piece | |
| CN202994724U (en) | Magnetic particle flaw detector | |
| CN212159594U (en) | Axle flaw detection equipment | |
| CN203191352U (en) | Mechanically-magnetized tooling assembly for magnetic powder flaw detection | |
| CN217605740U (en) | Brake disc magnetic particle flaw detector | |
| CN211043236U (en) | Three-station cross rod magnetic powder flaw detector | |
| CN203011887U (en) | Magnetic-particle inspecting device | |
| CN104931578B (en) | Multi-station crankshaft magnaflux |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131113 |
|
| CX01 | Expiry of patent term |