CN203274455U - Microwave drying device - Google Patents
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- 238000001035 drying Methods 0.000 title claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 36
- 238000004064 recycling Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 235000013351 cheese Nutrition 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
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- 238000005086 pumping Methods 0.000 description 1
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Abstract
本实用新型涉及一种微波烘干装置,该微波烘干装置包括加热腔、微波源工作区和风机,所述加热腔用于放置待烘干的物料,所述微波源工作区设置有加热用的微波源,所述风机为所述微波源工作区引入冷空气为所述微波源降温、并排出产生的热空气,所述微波烘干装置还包括:热风管路,收集所述风机排出的热空气;热风回用装置,与所述热风管路连接、并将所述热空气送往所述加热腔内。根据本实用新型的技术方案,由于将从微波源工作区中排出的热空气回收,并送回加热腔中,对加热腔内正在进行微波烘干的物料进行辅助热风作用,从而有效地加速了物料表面水蒸气的散发,对加速烘干进程和提高烘干质量具有明显的促进作用。
The utility model relates to a microwave drying device. The microwave drying device comprises a heating cavity, a microwave source working area and a fan. The heating cavity is used to place materials to be dried, and the microwave source working area is provided with a heating microwave source, the fan introduces cold air into the working area of the microwave source to cool down the microwave source, and discharges the generated hot air. The hot air; the hot air recycling device is connected with the hot air pipeline and sends the hot air into the heating chamber. According to the technical solution of the utility model, since the hot air exhausted from the microwave source working area is recovered and sent back to the heating chamber, the auxiliary hot air effect is performed on the materials being microwave-dried in the heating chamber, thereby effectively accelerating the drying process. The emission of water vapor on the surface of the material has a significant role in accelerating the drying process and improving the drying quality.
Description
技术领域 technical field
本实用新型涉及微波烘干领域,尤其涉及一种微波烘干装置。 The utility model relates to the field of microwave drying, in particular to a microwave drying device. the
背景技术 Background technique
目前,在利用微波烘干装置对物料(例如筒子纱)进行烘干的过程中,微波源产生烘干用的微波,由于微波源会在工作中产生较高热量,使得微波源所在的工作区具有较高的温度,如果微波源长期处于高温的工作状态下,将会影响微波源的使用寿命,因此需要对微波源及其工作区进行冷却。 At present, in the process of drying materials (such as cheese) with microwave drying equipment, the microwave source generates microwaves for drying. Since the microwave source will generate high heat during work, the working area where the microwave source is located With a high temperature, if the microwave source is in a high temperature working state for a long time, it will affect the service life of the microwave source, so it is necessary to cool the microwave source and its working area. the
现有技术中,一般采用风机为微波源工作区引入冷空气,所述冷空气与微波源接触之后变成热空气排出,从而为微波源及其工作区降温。这种冷却方式将产生的热空气排放到大气中,造成能量的损失,不利于节能减排。因此,有必要针对现有技术中存在的上述缺陷进行改进。 In the prior art, a fan is generally used to introduce cold air into the working area of the microwave source, and the cold air is discharged as hot air after contacting the microwave source, thereby cooling the microwave source and its working area. This cooling method discharges the generated hot air into the atmosphere, causing energy loss, which is not conducive to energy saving and emission reduction. Therefore, it is necessary to improve the above-mentioned defects existing in the prior art. the
实用新型内容 Utility model content
本实用新型的主要目的是提供一种微波烘干装置,其通过对热空气的回收利用,节约了能源。 The main purpose of the utility model is to provide a microwave drying device, which saves energy by recycling hot air. the
为了实现上述目的,根据本实用新型,提供了一种微波烘干装置,包括加热腔、微波源工作区和风机,所述加热腔用于放置待烘干的物料,所述微波源工作区设置有加热用的微波源,所述风机为所述微波源工作区引入冷空气为所述微波源降温、并排出产生的热空气,所述微波烘干装置还包括: In order to achieve the above object, according to the utility model, a microwave drying device is provided, including a heating cavity, a microwave source working area and a fan, the heating cavity is used to place materials to be dried, and the microwave source working area is set There is a microwave source for heating, and the fan introduces cold air into the working area of the microwave source to cool down the microwave source and discharge the generated hot air. The microwave drying device also includes:
热风管路,收集所述风机排出的热空气; The hot air pipeline collects the hot air discharged from the fan;
热风回用装置,与所述热风管路连接、并将所述热空气送往所述加热腔内。 The hot air recycling device is connected with the hot air pipeline and sends the hot air into the heating chamber. the
进一步地,所述加热腔位于所述微波源工作区的下方,所述热风回用装置位于所述加热腔的下方。 Further, the heating chamber is located below the working area of the microwave source, and the hot air recycling device is located below the heating chamber. the
进一步地,所述热风回用装置具有沿热风输送方向从上游到下游逐渐向上倾斜的底面。 Further, the hot air recycling device has a bottom surface that gradually slopes upward from upstream to downstream along the hot air conveying direction. the
进一步地,所述微波烘干装置还包括: Further, the microwave drying device also includes:
温度传感器,设置于所述微波源工作区内、并检测所述微波源工作区内的温度; A temperature sensor is arranged in the working area of the microwave source and detects the temperature in the working area of the microwave source;
温度控制单元,与所述温度传感器电连接并用于按设定程序启闭所述风机。 A temperature control unit is electrically connected with the temperature sensor and used to turn on and off the fan according to a set program. the
进一步地,所述微波烘干装置还包括: Further, the microwave drying device also includes:
风扇,用于为所述微波源工作区引入冷空气。 A fan is used to introduce cool air into the working area of the microwave source. the
根据本实用新型的技术方案,由于将从微波源工作区中排出的热空气回收,并送回加热腔中,对加热腔内正在进行微波烘干的物料进行辅助热风作用,从而有效地加速了物料表面水蒸气的散发,对加速烘干进程和提高烘干质量具有明显的促进作用。 According to the technical solution of the utility model, since the hot air exhausted from the microwave source working area is recovered and sent back to the heating chamber, the auxiliary hot air effect is performed on the materials being microwave-dried in the heating chamber, thereby effectively accelerating the drying process. The emission of water vapor on the surface of the material has a significant role in accelerating the drying process and improving the drying quality. the
另外,通过设置温度传感器和温度控制单元,可以根据微波源工作区内的实际温度实时控制风机的启动/停止,节约了能源,减少了风机的损耗。此外,根据微波源和微波源工作区的具体条件预先计算第一预设值、第二预设值和预定时间段,可以根据微波源工作区内的实际温度及时调节送入微波源工作区内的冷空气量,从而更为有效、及时地保护微波源,避免其在过高的温度下长期工作,提高了微波源的使用寿命。 In addition, by setting the temperature sensor and the temperature control unit, the start/stop of the fan can be controlled in real time according to the actual temperature in the working area of the microwave source, which saves energy and reduces the loss of the fan. In addition, the first preset value, the second preset value and the predetermined time period are pre-calculated according to the specific conditions of the microwave source and the microwave source working area, and can be adjusted in time according to the actual temperature in the microwave source working area. The amount of cold air, so as to protect the microwave source more effectively and in time, avoid its long-term work at too high temperature, and improve the service life of the microwave source. the
附图说明 Description of drawings
说明书附图用来提供对本实用新型的进一步理解,构成本实用新型的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中: The accompanying drawings of the description are used to provide a further understanding of the utility model and constitute a part of the utility model. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. In the attached picture:
图1是本实用新型的微波烘干装置的结构示意图。 Fig. 1 is a schematic structural view of the microwave drying device of the present invention. the
具体实施方式 Detailed ways
需要说明的是,在没有明确限定或不冲突的情况下,本实用新型的各个实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。 It should be noted that the features in the various embodiments of the present invention can be combined with each other in the absence of specific limitations or conflicts. The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. the
图1是本实用新型的微波烘干装置的结构示意图。如图1所示,微波烘干装置包括加热腔10和微波源工作区20。加热腔10中放置有待烘干的物料11,例如筒子纱等。这些物料11可以根据需要相互间隔、均匀地放置在加热腔10中,以保证物料烘干的均匀性。
Fig. 1 is a schematic structural view of the microwave drying device of the present invention. As shown in FIG. 1 , the microwave drying device includes a
微波源工作区20位于加热腔10的上方,其中设置了用于产生微波的一个或多个微波源30。当微波源30为多个时,这些微波源30可以根据需要均匀地分布在微波源工作区10内。微波源30通过图1中未示出的通道将产生的微波送往加热腔10内,对加热腔10内的待烘干的物料11进行加热。
The microwave
微波源30在工作过程中会产生热量,使得微波源工作区20内的温度逐渐升高,如果微波源30长期在较高温度下工作,就可能缩短微波源30的工作寿命。为了降低微波源工作区20内的温度,在微波源工作区20的一个侧面的外部安装了风机40。
The
参照图1,由于微波源工作区20位于加热腔10的上方,微波源工作区20在整个微波烘干装置中处于较高的位置,因此,可以通过支撑结构(例如支撑杆)将风机40设置于合适的高度,使其处于微波源工作区20的外部。由此,便于铺设与风机40连接的管道等,也便于维修或更换风机40及其零部件。
Referring to Fig. 1, since the microwave
在微波源工作区20和风机40之间设有供空气排出的排气通道(图1未示出),同样,在 微波源工作区20的其他壁面(例如前、后侧面或顶面,优选为与所述风机设置位置相对的另一个侧面上)也有供空气流通的通道。
An exhaust passage (not shown in Fig. 1 ) for air discharge is provided between the microwave
当风机40开始工作时,由于其泵吸作用,微波源工作区20之外的冷空气被引入所述微波源工作区20之内(如箭头A所示),与其中的微波源30接触之后变成热空气,然后经风机40与微波源工作区20之间的排气通道排出到微波源工作区20之外(如箭头B所示),被风机40收集。
When the
本实用新型的微波烘干装置还设有热风管路50和热风回用装置60。热风管路50与风机40相连,将风机40收集的热空气送入热风回用装置60(如箭头C所示)。热风回用装置60为一个腔体,并位于加热腔10的下方。
The microwave drying device of the present utility model is also provided with a
参照图1,热风回用装置60具有一个与热风管路50连通的入口,还具有多个与加热腔10的底面相通的出口,除了所述入口和出口之外,热风回用装置60的其余部分封闭,构成了基本封闭的腔体。
Referring to Fig. 1, the hot
由于热风回用装置60的所述出口设置于加热腔10的底面上,有利于热空气由下至上流动(如箭头D所示),可以对加热腔10内正在进行微波烘干的物料11进行辅助热风作用,从而有效地加速了物料11表面水蒸气的散发,对加速烘干进程和提高烘干质量具有明显的促进作用。
Since the outlet of the hot
此外,如图1所示,热风回用装置60具有沿热风输送方向从上游到下游向上逐渐倾斜的底面,可保证热空气在热风出口处保持较为均匀的风速,从而有利于将热空气通过多个出口均匀地送往加热腔10内,提高了辅助热风作用的均匀性,使得加热腔10内的物料11受热更均匀。当然,所述底面的倾斜角度可以根据加热腔、热风回用装置的尺寸以及热空气量等实际条件来具体设定。
In addition, as shown in Figure 1, the hot
在图1所示的微波烘干装置中,如果风机40始终连续工作,则有可能造成风机40能耗的增加,对风机40的使用寿命也不利。因此,还可以在微波源工作区20内设置温度传感器80。温度传感器80测量微波源工作区20内的温度,并将测量值送往图1未示出的温度控制单元。温度控制单元可以比较所述测量值和预先设定的第一设定值。所述第一设定值为预先测定的微波源工作区内的安全温度,当微波源30在该第一设定值以下温度的环境中工作时,基本不会影响其使用寿命,反之,如果微波源30长期工作在该第一设定值以上温度的环境中,则会影响其工作寿命。
In the microwave drying device shown in FIG. 1 , if the
因此,如果所述测量值高于第一设定值,温度控制单元可以向风机40发出信号,启动风机40为微波源工作区20降温,如果所述测量值低于第一设定值,温度控制单元可以向风机40发出信号,不启动或停止已经启动的风机40。
Therefore, if the measured value is higher than the first set value, the temperature control unit can send a signal to the
通过这种方式,当微波源工作区20内的温度不会损害微波源30的使用寿命时,可以不启动或停止已经启动的风机40,从而节约了能量,也避免了风机40的无谓损耗。
In this way, when the temperature in the working
另外,如图1所示,所述微波烘干装置还可以包括轴流风扇70,其设置在所述微波源工作区20的顶部。当温度传感器80测得的温度高于第二设定值时,为避免仅依靠风机40不足 以快速降低微波源30的温度,从而影响微波源30的使用寿命,温度控制单元可以开启轴流风扇70,增加进入到微波源工作区20内的冷空气量。当温度传感器80测得的温度低于所述第二设定值时,温度控制单元关闭轴流风机70,以避免不必要的能耗。或者,也可以等到测得的温度低于所述第一设定值时,温度控制单元才关闭轴流风机70,这样可以更迅速地冷却微波源工作区及微波源。
In addition, as shown in FIG. 1 , the microwave drying device may further include an
所述第二设定值可以根据微波源和微波源工作区的具体条件预先测定和设置,其数值高于前述第一设定值,如果微波源工作区内的温度高于该第二设定值,表明微波源30已经处于危险状态,需要尽快降低微波源工作区内的温度。
The second set value can be pre-determined and set according to the specific conditions of the microwave source and the microwave source work area, and its value is higher than the aforementioned first set value. If the temperature in the microwave source work area is higher than the second set value, indicating that the
另外,轴流风扇70的启动条件除了第二设定值之外,还可以是微波源工作区20内的温度处于第一设定值以上的时间段。如果微波源工作区20内的温度没有超过第二设定值,但已经超过第一设定值,且已经经历了超过预定时间段的时间,表明微波源30没有得到及时的冷却,也可能影响其使用寿命。所述预定时间段可以根据微波源和微波源工作区的具体条件预先测定和设置,以保证微波源不会长期在超过第一设定值的环境下工作。
In addition, besides the second set value, the start condition of the
通过这种方式,可以保证微波源工作区20内的温度尽量不超过第二设定值,或者不长期处于超过第一设定值的状态,从而进一步保护了微波源30。
In this way, it can be ensured that the temperature in the working
前面根据实施例描述了本实用新型的微波烘干装置,但该装置并不仅限于所述实施例中所述的部件和/或连接关系,例如,加热腔、微波源工作区、风机和热风回用装置等并不限于该实施例中的位置关系,只要能够将微波源工作区排出的热空气送回加热腔内,即可实现本实用新型之目的;除了轴流风扇之外,也可以采用其他具有促使空气流动的风扇。 The microwave drying device of the present invention has been described above according to the embodiments, but the device is not limited to the components and/or connections described in the embodiments, for example, the heating chamber, the microwave source work area, the fan and the hot air return Devices and the like are not limited to the positional relationship in this embodiment, as long as the hot air discharged from the working area of the microwave source can be sent back to the heating chamber, the purpose of the utility model can be realized; Others have fans that move the air. the
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model. the
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Cited By (2)
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CN103017505A (en) * | 2013-01-06 | 2013-04-03 | 机械科学研究总院先进制造技术研究中心 | Microwave drying device and hot air recycling method |
CN106738435A (en) * | 2016-12-29 | 2017-05-31 | 天津莱沃真空干燥设备制造有限公司 | Rapid drying device and drying means after a kind of plastic extruding pelletization |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103017505A (en) * | 2013-01-06 | 2013-04-03 | 机械科学研究总院先进制造技术研究中心 | Microwave drying device and hot air recycling method |
CN103017505B (en) * | 2013-01-06 | 2015-05-06 | 机械科学研究总院先进制造技术研究中心 | Microwave drying device and hot air recycling method |
CN106738435A (en) * | 2016-12-29 | 2017-05-31 | 天津莱沃真空干燥设备制造有限公司 | Rapid drying device and drying means after a kind of plastic extruding pelletization |
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