CN203267245U - Horizontal garbage compressor with pressure head rollers - Google Patents
Horizontal garbage compressor with pressure head rollers Download PDFInfo
- Publication number
- CN203267245U CN203267245U CN 201320336770 CN201320336770U CN203267245U CN 203267245 U CN203267245 U CN 203267245U CN 201320336770 CN201320336770 CN 201320336770 CN 201320336770 U CN201320336770 U CN 201320336770U CN 203267245 U CN203267245 U CN 203267245U
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- pressure head
- rollers
- garbage compressor
- horizontal garbage
- guide rail
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Abstract
The utility model discloses a horizontal garbage compressor with pressure head rollers. The horizontal garbage compressor comprises a compressor body, a pressure head, a pressure head guide rail and a material baffle, wherein the mobile pressure head rollers are arranged at the lower part of the pressure head and can drive the pressure head to move along the forwarding direction and the retreating direction of the pressure head guide rail; the pressure head rollers are arranged on the left side and the right side of the bottom of the pressure head pair by pair; rolling bearings are additionally arranged in the pressure head rollers. A dual sealing structure with labyrinth-type sealing and framework oil sealing is adopted. According to the horizontal garbage compressor, the running resistance of the pressure head is reduced, an oil cylinder for pushing the pressure head can move horizontally, the stress on the oil cylinder is uniform, and the oil cylinder is unlikely to damage; the rolling bearings are additionally arranged in the pressure head rollers, and the dual sealing structure with the labyrinth-type sealing and the framework oil sealing is adopted, so that the bearings can be effectively isolated from foul water produced in a garbage extrusion process, and the service life of the bearings is guaranteed.
Description
Technical field
The utility model relates to the refuse treatment plant field, relates to particularly a kind of trash compactor that utilizes pressure head roller water translation dynamic head.
Background technology
Be provided with slide block bottom the pressure head of existing level trash compactor, slip by slide block realizes moving forward and backward of pressure head, add the error and the welding deformation that exist in manufacture process, pressure head in the process of walking slide block and compressor block frictional force very large, advance through actual measurement and approximately need 5MPa, backhaul approximately needs 5.5MPa, causes the idle stroke energy consumption excessive; Slide block weares and teares at During Process of Long-term Operation simultaneously, thereby causes producing when moving for the oil cylinder that promotes slide block, causes cylinder force inhomogeneous fragile, and maintenance cost is higher.
Summary of the invention
The technical problems to be solved in the utility model is to overcome the shortcoming that exists in prior art, and a kind of trash compactor that utilizes pressure head roller water translation dynamic head is provided.
The utility model is achieved in that a kind of pressure head roller horizontal garbage compressor that has for this reason, comprise compressor body, pressure head, pressure head guide rail, striker plate, it is characterized in that: mobile pressure head roller is installed in the pressure head bottom, and this pressure head roller can drive described pressure head and move along the pressure head guide rail direction that moves forward and backward.
Described pressure head roller is arranged in pairs the left and right sides in described pressure head bottom.
Described pressure head roller inside has increased rolling bearing, adopts palace type sealing and outside framework oil seal double sealing structure.
The beneficial effects of the utility model are, by the pressure head roller that moves in pressure head bottom installation, force of sliding friction between slide block in prior art and compressor block is become rolling friction between pressure head roller and compressor block, thereby reduced the running resistance of pressure head; And when wearing and tearing appear in the pressure head roller, only need replacing pressure head roller to get final product, thus guarantee to be used for promoting the oil cylinder horizontal movement of pressure head, guarantee that cylinder force is even, not fragile; Pressure head roller inside has increased rolling bearing, adopts palace type sealing and outside framework oil seal double sealing structure, has guaranteed that the smelly water that produces in bearing and rubbish extrusion process effectively isolates, and guarantees bearing service life.
Description of drawings
Fig. 1 is structural representation of the present utility model;
In figure 1, compressor body 2, pressure head 3, pressure head roller 4, pressure head guide rail 5, striker plate 6, casing.
The specific embodiment
According to a kind of pressure head roller horizontal garbage compressor that has shown in Figure 1, comprise compressor body 1, pressure head 2, pressure head guide rail 4, striker plate 5, mobile pressure head roller 3 is installed in pressure head 2 bottoms, this pressure head roller 3 can be with dynamic head 2 to move along pressure head guide rail 4 direction that moves forward and backward, pressure head roller 3 is arranged in pairs the left and right sides in pressure head 2 bottoms, pressure head roller 3 inside have increased rolling bearing, adopt palace type sealing and outside framework oil seal double sealing structure.
During use, pressure head 2 promotes striker plate 5 along pressure head guide rail 4 and moves under the promotion of hydraulic pressure, after the compressed garbage waste material, it is pushed casing 6, completes compression process.Pressure head guide rail 4 wearabilities are usually better, for example pressure head guide rail 4 can adopt the high-strength wearable steel to make, increased rolling bearing in pressure head roller 3 inside, due to the non-constant of working environment, consider the durable of bearing, then adopt the sealing of palace type and outside framework oil seal dual-seal, guaranteed that the smelly water that produces in bearing and rubbish extrusion process effectively isolates, guaranteed bearing service life.
The selected diameter of experiment is that φ 100, stroke are the hydraulic jack of 2.4m, and the time is 54s; Hydraulic piston area A=π D
2/ 4=3.14 * 10
2/ 4=78.5cm
2, flow (l/min) Q=A * S/t=78.5 that hydraulic cylinder needs * 240 * 2 * 10
-3* 60/54=41.8 l/min increases the pressure head roller and moves forward and backward pressure within 1MPa by test experience, is 5.5MPa before transformation, hydraulic pressure power demand (kw) W=P * Q/52; Be W=5.5 * 41.8/52=4.42kw according to calculating the real wasted work rate of the front hydraulic pressure of transformation, after improving, the real wasted work rate of hydraulic pressure is P=1 * 41.8/52=0.8kw.Calculate by work 8 hours every day, and every day is energy-conservation: (4.42-0.8) kw * 8h=28.96kwh, annual energy-conservation: 28.96kwh * 300=8688kwh, annual cost saving: 8688kwh * 0.8 yuan/kwh=6950.4 unit has reduced operating cost greatly.
Although above-mentionedly by reference to the accompanying drawings the specific embodiment of the present utility model is described; but be not the restriction to the utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various modifications that creative work can make or distortion still in protection domain of the present utility model.
Claims (3)
1. one kind has pressure head roller horizontal garbage compressor, comprise compressor body, pressure head, pressure head guide rail, striker plate, it is characterized in that: mobile pressure head roller is installed in the pressure head bottom, and this pressure head roller can drive described pressure head and move along the pressure head guide rail direction that moves forward and backward.
2. a kind of pressure head roller horizontal garbage compressor that has according to claim 1 is characterized in that: described pressure head roller is arranged in pairs the left and right sides in described pressure head bottom.
3. a kind of pressure head roller horizontal garbage compressor that has according to claim 1 and 2 is characterized in that: described pressure head roller inside has increased rolling bearing, adopts palace type sealing and outside framework oil seal double sealing structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320336770 CN203267245U (en) | 2013-06-13 | 2013-06-13 | Horizontal garbage compressor with pressure head rollers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320336770 CN203267245U (en) | 2013-06-13 | 2013-06-13 | Horizontal garbage compressor with pressure head rollers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203267245U true CN203267245U (en) | 2013-11-06 |
Family
ID=49497723
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320336770 Expired - Fee Related CN203267245U (en) | 2013-06-13 | 2013-06-13 | Horizontal garbage compressor with pressure head rollers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203267245U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105151603A (en) * | 2015-08-31 | 2015-12-16 | 长沙普惠环保机械有限公司 | Combined push head |
| CN106079548A (en) * | 2016-07-29 | 2016-11-09 | 安徽九洲环保设备有限公司 | A kind of trash compactor is cut somebody's hair |
| CN107128631A (en) * | 2017-05-18 | 2017-09-05 | 河北汇洁环保设备有限公司 | Multistation intelligent garbage compression set |
-
2013
- 2013-06-13 CN CN 201320336770 patent/CN203267245U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105151603A (en) * | 2015-08-31 | 2015-12-16 | 长沙普惠环保机械有限公司 | Combined push head |
| CN105151603B (en) * | 2015-08-31 | 2017-01-04 | 长沙普惠环保机械有限公司 | A kind of Combined pushing head |
| CN106079548A (en) * | 2016-07-29 | 2016-11-09 | 安徽九洲环保设备有限公司 | A kind of trash compactor is cut somebody's hair |
| CN107128631A (en) * | 2017-05-18 | 2017-09-05 | 河北汇洁环保设备有限公司 | Multistation intelligent garbage compression set |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131106 Termination date: 20210613 |