CN203265927U - Double-compartment movable rail welding machine - Google Patents
Double-compartment movable rail welding machine Download PDFInfo
- Publication number
- CN203265927U CN203265927U CN 201320280080 CN201320280080U CN203265927U CN 203265927 U CN203265927 U CN 203265927U CN 201320280080 CN201320280080 CN 201320280080 CN 201320280080 U CN201320280080 U CN 201320280080U CN 203265927 U CN203265927 U CN 203265927U
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- compartment
- railway carriage
- generator
- welding
- welding machine
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Abstract
The utility model provides a double-compartment movable rail welding machine which comprises a flat car, a welding control compartment and a power source supplying compartment. The flat car is provided with the power source supplying compartment and the welding control compartment. The double-compartment movable rail welding machine is characterized in that the power source supplying compartment is internally provided with an electricity generating unit which comprises an electric generator, an electric generator auxiliary oil tank, an electric generator electronic control cabinet and an electric generator exhaust system, wherein the electric generator exhaust system is provided with an electric generator silencer; the welding control compartment is internally provided with a welding unit, a control unit and a hydraulic unit which are connected with one another, wherein the control unit comprises a main control cabinet, an operating system and a commercial power device which are connected with one another through circuits, the welding unit comprises a hanging bracket, a welding head and an auto-transformer, and the hydraulic unit comprises a main pump and a hydraulic oil cooler. The double-compartment movable rail welding machine is convenient to control, low in noise of the electric generator, stable in operating and good in safety, and is a superior double-compartment movable rail welding machine product.
Description
Technical field
The utility model relates to a kind of welding equipment that belongs to railway engineering machinery, especially a kind of pair of railway carriage or compartment mobile rail welding machine.
Background technology
Fast development along with the railway cause, stable and security performance to rail requires more and more higher, railway track is due to restrictions such as processing, transportations, must weld just can reach to rail at the construction field (site) and use required length requirement, and the mode efficient of artificial welding is low, of poor quality, therefore, the rail welding machine that can carry out automated job has just obtained being widely used in the welding procedure of railway, subway and light rail.
at present, the gapless rail solder technology has obtained generally using in the high ferro construction, many manufacturers have also released corresponding rail welding machine product, provide a kind of Dual-container type mobile rail welding machine as Granted publication number for the patent of CN 2806039Y, generator and welding machine are divided in two containers, in the welding machine container, power distribution cabinet is housed, hydraulic pump, swivel bearing, rotary oil cylinder, mobile supporting, Shift cylinder, lift cylinder and the suspension bracket that is hinged with it, suspension bracket connects with welding machine by suspension hook, be provided with clamping cylinder in welding machine, can realize before and after welding machine is on flat car mobile, lifting rotatablely moves, guarantee that welding is flexibly mobile, registration, operating efficiency and the welding quality of on-the-spot rail welding have been improved, but this control of product is inconvenient, the generator noise is large, fluctuation of service, lack emergency service, the demand of satisfying the market to two railway carriage or compartments mobile rail welding machine well on operation and function.
Summary of the invention
For the deficiencies in the prior art, two railway carriage or compartments mobile rail welding machine that the utility model provides a kind of and controls conveniently, the generator noise is little, stable and security is good.
the technical solution of the utility model is: a kind of pair of railway carriage or compartment mobile rail welding machine, comprise flat car, the railway carriage or compartment is controlled in welding and power supply is supplied with the railway carriage or compartment, being provided with power supply on described flat car supplies with the railway carriage or compartment and welds and control the railway carriage or compartment, it is characterized in that: described power supply is supplied with in the railway carriage or compartment and is provided with generator unit, generator unit comprises generator, the generator auxiliary fuel tank, generator electrical control cubicles and generator gas extraction system, described generator is connected with generator electrical control cubicles circuit, generator is connected with generator gas extraction system pipeline with the generator auxiliary fuel tank respectively, be provided with silencer of generator on the generator gas extraction system,
described welding is controlled in the railway carriage or compartment and is provided with welding unit, control module and hydraulic pressure unit, control module comprises the main control cabinet that mutual circuit connects, operating system and city's electric installation, wherein main control cabinet is connected with generator circuit, welding unit comprises suspension bracket, soldering tip and single-circuit transformer, described suspension bracket is arranged on underframe, suspension bracket one end is provided with soldering tip, soldering tip is connected with the single-circuit transformer circuit, single-circuit transformer is connected with generator circuit, hydraulic pressure unit comprises main pump and hydraulic oil cooler, main pump is connected with the suspension bracket pipeline with soldering tip respectively, and be provided with hydraulic oil cooler on connecting line.
Described welding control railway carriage or compartment is provided with and replaces main pump that the emergency pump of hydraulic power is provided under emergency rating.
Described soldering tip is provided with soldering tip transformer and electrode.
The frozen water machine that is provided with in the railway carriage or compartment for cooling soldering tip transformer and electrode is controlled in described welding.
The outside, railway carriage or compartment and the inner access door that is equipped with for maintenance and operation are controlled in described welding.
Described power supply is supplied with inside, railway carriage or compartment and is provided with fire-fighting system and illuminator.
Described power supply is supplied with the railway carriage or compartment and is provided with anticollison block, the outer cat ladder of envelope and access door.
The beneficial effects of the utility model are:
1. can move freely on rail by flat car, and generator unit is arranged on power supply specially supplies with in the railway carriage or compartment, make power generation part independently to use, generator unit includes silencer of generator, the noise when having reduced generator operation simultaneously;
2. hydraulic pressure unit can improve by devices such as hydraulic oil coolers the stability that hydraulic oil recycles in pipeline, welding unit can improve the stability of soldering tip operation by the frozen water machine, also be provided with fire-fighting system, emergency pump and anticollison block, and dispose corresponding emergency button, improved security performance;
3. rational in infrastructure, automaticity is high, can accurately control according to the situation of weld job rail welding machine by generator electrical control cubicles, main control cabinet and operating system, helps the further lifting of welding efficiency and welding quality.
Description of drawings
Fig. 1 is the top view of described in the utility model pair of railway carriage or compartment mobile rail welding machine;
Fig. 2 be Fig. 1 A of the present utility model to side view.
In figure, the 1-flat car, railway carriage or compartment, 3-main pump are controlled in the 2-welding, the 4-power supply is supplied with railway carriage or compartment, 5-generator, 6-access door, 7-frozen water machine, the 21-suspension bracket, 22-soldering tip, 23-single-circuit transformer, 24-operating system, the 25-main control cabinet, 26-city electric installation, 31-emergency pump, 32-hydraulic oil cooler, the 41-anticollison block, the outer cat ladder of 42-envelope, 43-illuminator, 44-fire-fighting system, 51-generator electrical control cubicles, 52-silencer of generator, 53-generator gas extraction system, 54-generator auxiliary fuel tank.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further:
as depicted in figs. 1 and 2, a kind of pair of railway carriage or compartment mobile rail welding machine, comprise flat car 1, railway carriage or compartment 2 is controlled in welding and power supply is supplied with railway carriage or compartment 4, being provided with power supply on flat car 1 supplies with railway carriage or compartment 4 and welds and control railway carriage or compartment 2, flat car 1 can move freely on rail, power supply is supplied with in railway carriage or compartment 4 and is provided with generator unit, generator unit comprises generator 5, generator auxiliary fuel tank 54, generator electrical control cubicles 51 and generator gas extraction system 53, described generator 5 is connected circuit and is connected with the generator electrical control cubicles, generator 5 is connected respectively pipeline and is connected with the generator gas extraction system with generator auxiliary fuel tank 54, be provided with silencer of generator 52 on generator gas extraction system 53, noise in the time of reducing generator 5 operation, power supply is supplied with 4 inside, railway carriage or compartment and is provided with fire-fighting system 44 and illuminator 43 simultaneously, power supply is supplied with 4 outsides, railway carriage or compartment and is provided with anticollison block 41 simultaneously, the outer cat ladder 42 of envelope and the access door 6 that is used for maintenance and operates,
Be provided with access door 6 in welding control railway carriage or compartment 2 and carry out operation and maintenance for the staff, and welding is controlled in railway carriage or compartment 2 and is provided with welding unit, control module and hydraulic pressure unit, control module comprises main control cabinet 25, operating system 24 and the city's electric installation 26 that mutual circuit connects, and wherein main control cabinet 25 is connected with generator 5 circuit;
Welding unit comprises suspension bracket 21, soldering tip 22, single-circuit transformer 23 and frozen water machine 7, frozen water machine 7 is connected with soldering tip 22 by pipeline, and play the soldering tip transformer on cooling soldering tip 22 and the effect of electrode in welding process, improve the stability of welding unit, suspension bracket is arranged on underframe 21, suspension bracket 21 1 ends are provided with soldering tip 22, and soldering tip 22 is connected with single-circuit transformer 23 circuit, and single-circuit transformer 23 is connected with generator 5 circuit;
Hydraulic pressure unit comprises main pump 3, emergency pump 31, hydraulic oil cooler 32, emergency pump 31 can replace main pump 3 that hydraulic power is provided under emergency rating, main pump 3 is connected respectively pipeline and is connected with soldering tip with suspension bracket 21, and be provided with hydraulic oil cooler 32 on connecting line, hydraulic oil cooler 32 cooling fluid force feeds guarantee the stable of hydraulic system, thereby improve the performance of weld job.
During concrete enforcement, the utility model is moved to the position that to carry out weld job, the staff first opens generator 5 by generator electrical control cubicles 51, then sets the relevant parameter of weld job by operating system 24, makes welding unit to carry out fast and accurate welding rail.The utility model is controlled convenient, and the generator noise is little, and is stable, and security is good, is a kind of two railway carriage or compartments mobile rail welding machine product of high-quality.
Claims (7)
1. two railway carriage or compartments mobile rail welding machine, comprise that the railway carriage or compartment is controlled in flat car, welding and power supply is supplied with the railway carriage or compartment, being provided with power supply on described flat car supplies with the railway carriage or compartment and welds and control the railway carriage or compartment, it is characterized in that: described power supply is supplied with in the railway carriage or compartment and is provided with generator unit, generator unit comprises generator, generator auxiliary fuel tank, generator electrical control cubicles and generator gas extraction system, described generator is connected with generator electrical control cubicles circuit, generator is connected with generator gas extraction system pipeline with the generator auxiliary fuel tank respectively, is provided with silencer of generator on the generator gas extraction system, described welding is controlled in the railway carriage or compartment and is provided with welding unit, control module and hydraulic pressure unit, control module comprises the main control cabinet that mutual circuit connects, operating system and city's electric installation, wherein main control cabinet is connected with generator circuit, welding unit comprises suspension bracket, soldering tip and single-circuit transformer, described suspension bracket is arranged on underframe, suspension bracket one end is provided with soldering tip, soldering tip is connected with the single-circuit transformer circuit, single-circuit transformer is connected with generator circuit, hydraulic pressure unit comprises main pump and hydraulic oil cooler, main pump is connected with the suspension bracket pipeline with soldering tip respectively, and be provided with hydraulic oil cooler on connecting line.
2. according to claim 1 pair of railway carriage or compartment mobile rail welding machine is characterized in that: described welding is controlled the railway carriage or compartment and is provided with and replaces main pump that the emergency pump of hydraulic power is provided under emergency rating.
3. according to claim 1 pair of railway carriage or compartment mobile rail welding machine, it is characterized in that: described soldering tip is provided with soldering tip transformer and electrode.
4. according to claim 3 pair of railway carriage or compartment mobile rail welding machine is characterized in that: the frozen water machine that is provided with in the railway carriage or compartment for cooling soldering tip transformer and electrode is controlled in described welding.
5. according to claim 1 pair of railway carriage or compartment mobile rail welding machine, is characterized in that: the described outside, welding control railway carriage or compartment and inner being equipped with for the access door that keeps in repair and operate.
6. according to claim 1 pair of railway carriage or compartment mobile rail welding machine is characterized in that: described power supply is supplied with inside, railway carriage or compartment and is provided with fire-fighting system and illuminator.
7. according to claim 1 pair of railway carriage or compartment mobile rail welding machine is characterized in that: described power supply is supplied with the railway carriage or compartment and is provided with the outer cat ladder of envelope and access door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320280080 CN203265927U (en) | 2013-05-22 | 2013-05-22 | Double-compartment movable rail welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320280080 CN203265927U (en) | 2013-05-22 | 2013-05-22 | Double-compartment movable rail welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203265927U true CN203265927U (en) | 2013-11-06 |
Family
ID=49496416
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320280080 Expired - Lifetime CN203265927U (en) | 2013-05-22 | 2013-05-22 | Double-compartment movable rail welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203265927U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921023A (en) * | 2014-01-07 | 2014-07-16 | 牛耀民 | Automatic welding machine for ladder type cable bridges |
-
2013
- 2013-05-22 CN CN 201320280080 patent/CN203265927U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921023A (en) * | 2014-01-07 | 2014-07-16 | 牛耀民 | Automatic welding machine for ladder type cable bridges |
| CN103921023B (en) * | 2014-01-07 | 2016-01-27 | 牛耀民 | Ladder-type cable bridge automatic welding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 519085 Zhuhai high tech Zone Innovation Road No. 1, building four, the first floor of the first floor, 16 Patentee after: ZHUHAI KIWAY MACHINERY EQUIPMENT CO.,LTD. Address before: 519085 Zhuhai high tech Zone Innovation Road No. 1, building four, the first floor of the first floor, 16 Patentee before: ZHUHAI QISHI MACHINERY EQUIPMENT Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131106 |