A kind of valve that measures the liquid material flow
Technical field
The utility model relates to a kind of valve that measures the liquid material flow, is specially adapted to measure liquid lead base alloy flow when casting lead accumulator grid and cast welding of pole group take lead-containing alloy as main raw material(s).
Background technology
At present, the casting of lead accumulator grid and utmost point group cast welding because liquid towards lead-containing alloy measuring accuracy is difficult to accurately control, cause the casting wasted product rate high, and the material consumption energy consumption is high, and product cost is high.
The utility model content
The technical problems to be solved in the utility model is, overcome the defects that prior art exists, a kind of control accuracy that can effectively improve casting grid and cast welding part weight is provided, product percent of pass is high, the material consumption energy consumption is low, but the valve of the low accurate-metering liquid material flow of production cost.
The technical scheme that its technical problem that solves the utility model adopts is:
a kind of valve that measures the liquid material flow, comprise valve body and adjustable valve gap, valve body and adjustable valve gap are flexibly connected, adjustable valve gap top is provided with feed pipe, the electric-controlled switch I is housed in feed pipe, adjustable valve gap top also is provided with wireway, adjustable bonnet lower is equipped with guide cylinder, but the guide cylinder centre position is provided with the hollow float of a free floating, the bonnet lower centre position is provided with the hemispherical groove that the first half of an energy and hollow float fits, valve body is provided with stop hole, stop component is housed in stop hole, the stop component end stretches in adjustable valve gap, valve body lower portion is equipped with another electric-controlled switch II, valve body lower portion connects discharging gate through the electric-controlled switch II, the electric-controlled switch II is electrically connected to the signal sampling contact that is placed in the body cavity bottom.
Further, described valve body and adjustable valve gap adopt screw thread to be flexibly connected, and can change the volume of the body cavity (being the enclosed cavity that adjustable valve gap lower surface and valve interior wall consist of) that both is combined to form by relative rotation.
Further, described feed pipe is located at adjustable valve gap upper right.
Further, described wireway is located at adjustable valve gap upper left-hand.
Gap when described hollow float and hemispherical groove are fitted is no more than 0.03mm.
Further, described valve outer wall is provided with heat-insulation layer, is provided with the insulation electric heater in heat-insulation layer, and the electric heating tube of insulation electric heater is close to valve outer wall and is distributed in the shape of a spiral.
Further, described stop hole is preferably screw, and stop component is preferably limit screw, and screw is located on valve body and corresponding to adjustable valve gap medium position place.
Further, described heat-insulation layer is provided with preformed hole, and preformed hole is positioned at the stop hole outside, and preformed hole and stop hole are positioned on the same level position.
Further, described adjustable valve gap inside is provided with the material runner that joins with feed pipe, and feed pipe communicates with body cavity by the material runner; Adjustable valve gap inside also is provided with the air guide channel that joins with wireway, and wireway communicates with body cavity by air guide channel.
Electric-controlled switch I in feed pipe directly is electrically connected to external control devices PLC, and valve body lower portion electric-controlled switch II is electrically connected to external control devices PLC by the signal contact of taking a sample.
The utility model is simple in structure, high efficiency; The utility model is particularly useful for the casting of lead accumulator grid and utmost point group cast welding, when the insulation electric heater is heated, the volumetric values of the inner chamber that is made of adjustable valve gap and valve body can satisfy the accurate requirement of the casting of lead accumulator grid or utmost point group cast welding technique liquid towards lead-containing alloy amount, and but high frequency time carries out repeatedly, favorable reproducibility.Rely on the precision-fit of hollow float and bonnet lower hemisphere groove, realize automatically controlling the inflow of liquid lead and stopping, be conducive to improve Yield and quality and the qualification rate of foundry goods, reduce material consumption, energy consumption, reduce production costs.
Description of drawings
Fig. 1 is the utility model one example structure schematic diagram.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
With reference to Fig. 1, the present embodiment comprises valve body 1 and adjustable valve gap 2, valve body 1 adopts screw threads to be flexibly connected with adjustable valve gap 2, and the inner chamber 13(that can change the valve body 1 that both is combined to form by relative rotation is adjustable valve gap 2 lower surfaces and the enclosed cavity of valve body 1 inwall formation) volume; Adjustable valve gap 2 upper right are provided with feed pipe 5, electric-controlled switch I 6 is housed in feed pipe 5, adjustable valve gap 2 upper left-hand are provided with wireway 7, guide cylinder 4 is equipped with in adjustable valve gap 2 bottoms, but guide cylinder 4 places, centre position are provided with the hollow float 3 of a free floating, bonnet lower centre position place is provided with the hemispherical groove that the first half of an energy and hollow float 3 fits, valve body is provided with stop hole, described stop hole is screw, and screw is located on valve body 1 and corresponding to adjustable valve gap 2 medium position places; Stop component is housed in stop hole, described stop component is limit screw 10, limit screw 10 ends stretch in adjustable valve gap 2, another electric-controlled switch II 8 is equipped with in valve body 1 bottom, valve body 1 bottom connects discharging gates 9 through electric-controlled switch II 8, and electric-controlled switch II 8 and the signal that the is placed in valve body 1 inner chamber 13 bottoms contact of taking a sample is electrically connected to (not shown); Valve body 1 outer wall is provided with heat-insulation layer 12, is provided with insulation electric heater 11 in heat-insulation layer 12, and the electric heating tube of insulation electric heater 11 is close to valve outer wall and is distributed in the shape of a spiral.
Gap when described hollow float and hemispherical groove are fitted is no more than 0.03mm.
Described heat-insulation layer 12 is provided with preformed hole, and preformed hole is positioned at the stop hole outside, and preformed hole and stop hole are positioned on the same level position.
Adjustable valve gap 2 inside are provided with the material runner that joins with feed pipe 5, and feed pipe 5 communicates with valve body 1 inner chamber 13 by the material runner; Adjustable valve gap 2 inside also are provided with the air guide channel that joins with wireway 7, and wireway 7 communicates with valve body 1 inner chamber 13 by air guide channel.
Electric-controlled switch I 6 in feed pipe 5 directly is electrically connected to external control devices PLC, and valve body 1 bottom electric-controlled switch II 8 is electrically connected to external control devices PLC by the signal contact of taking a sample.
Below be used for lead accumulator utmost point group cast welding lead melting furnace quantitative putting lead take this valve and describe as example:
at first, the debugging of idling lotus, by the casting technique requirement, the dischargeable capacity (being the enclosed cavity that adjustable valve gap 2 lower surfaces and valve body 1 inwall consist of) of valve is calculated, rotation is with the valve body 1 of the adjustable valve gap 2 that is threaded, make the interior dischargeable capacity of valve substantially meet technological requirement, then, constantly drip from feed pipe 5 with the chemistry titration pipe, until water logging is to the lower surface of adjustable valve gap 2, the good volume that adds entry of record, the volume of water of record is added half of hollow float 3 volumes, can obtain the flow value of this valve technique initialization, as and the inviscid flow value between still have deviation, little stopcock body 1 again, then carry out the titration test, until meet the requirements, then with the preformed hole of flat mouth bottle opener by heat-insulation layer 12, limit screw 10 is tightened against in screw, limit screw 10 ends stretch in valve gap 2, and loosening to prevent adjustable valve gap 2, so far, the debugging of idling lotus is completed.
after idling lotus debugging is completed, the feed pipe 5 of valve is connected with the external equipment lead melting furnace, whether the lead-containing alloy temperature in the observation lead melting furnace reaches technological requirement, simultaneously, start insulation electric heater 11, make whole valve be warming up to 430~450 ℃, and automatic constant, then open the electric-controlled switch I 6 in feed pipe 5, at this moment, lead-containing alloy enters feed pipe 5 from lead melting furnace, through the flow through material runner of adjustable valve gap 2 of electric-controlled switch I 6, enter the inner chamber 13 of valve body 1, along with the continuous injection of plumbous liquid, the air in the inner chamber 13 of valve body 1 is emptying through wireway 7 from adjustable valve gap 2 air guide channels, plumbous liquid lead-containing alloy liquid level in valve body 1 inner chamber 13 constantly raises, buoyancy slowly makes hollow float 3 gradually rise along guide cylinder 4, last and adjustable valve gap 2 lower hemisphere connected in stars are fitted, like this, just blocked the material runner of adjustable valve gap 2, make plumbous liquid stop injecting, close simultaneously the electric-controlled switch I 6 of feed pipe 5 by external control devices PLC, delaying time linked in 2~3 seconds again opens valve body 1 bottom electric-controlled switch II 8, plumbous liquid in valve body 1 inner chamber 13 flows out from discharging gate 9, carry out cast welding work, air also flows back to valve body 1 inner chamber 13 from wireway 7, after plumbous liquid flows to end, the signal sampling contact of electric-controlled switch II 8 sends an electrical signal to external control devices PLC, by external control devices PLC valve body 1 bottom electric-controlled switch II 8, and so forth, then interlock opens electric-controlled switch I 6 into lead pipe 5, like this, begun again the accurate metering of the plumbous liquid of a new round, and so constantly circulation can reach liquid lead base alloy flow high frequency time and repeat for a long time the precisely purpose of metering.