CN203259427U - Composite core rod winding tester - Google Patents
Composite core rod winding tester Download PDFInfo
- Publication number
- CN203259427U CN203259427U CN 201320248820 CN201320248820U CN203259427U CN 203259427 U CN203259427 U CN 203259427U CN 201320248820 CN201320248820 CN 201320248820 CN 201320248820 U CN201320248820 U CN 201320248820U CN 203259427 U CN203259427 U CN 203259427U
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- CN
- China
- Prior art keywords
- core rod
- composite core
- winder
- plug
- rod winding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model provides a composite core rod winding tester. The composite core rod winding tester comprises a worktable, a speed reducer, a transmission assembly, an upper limiting disc, a winding disc, a lower limiting plate and a test sample leading-in device, wherein the test sample leading-in device is arranged on the worktable; the test sample leading-in device comprises an upper support, a lower support, a support pressing plate and a damping sleeve; the damping sleeve for a core rod to pass through is arranged between the upper support and the lower support; the end part of the lower support is movably connected with the support pressing plate; the upper limiting disc, the winding disc and the lower limiting plate are sequentially arranged. According to the composite core rod winding tester disclosed by the utility model, the speed reducer drives the transmission assembly to enable the winding disc connected with the transmission assembly to rotate, so that the core rod which is led in by the leading-in device is wound on the winding disc; therefore, the utility model provides novel composite core rod winding testing equipment which is simple in structure, convenient to operate and low in price.
Description
Technical field
The utility model relates to a kind of composite core rod winding test machine.
Background technology
High speed development along with power industry, so that the application of NEW TYPE OF COMPOSITE core cable is extremely urgent, and composite core rod, it is the fiber-reinforced resin matrix compound material plug, compare with existing steel core, have a series of outstanding advantages such as pulling strengrth height, lightweight, corrosion-resistant, endurance, thermal expansivity be little and receive insider's concern.Yet the composite core rod shearing strength is low, extensibility is little, and the transportation of this type of wire must be wound into dish, for guaranteeing not damage when it is reeled, must the anti-roll of plug be detected around performance, and it is classified as one of important indicator of plug.Present existing winding test machine is complex structure often, and the band scrambler or the programmed control that have also cause operation easier higher though automaticity increases, the more high defective of expense.With this, the problems referred to above are the problems that should pay attention to and solve in the design and production process of composite core rod winding test machine.
The utility model content
The purpose of this utility model provides a kind of composite core rod winding test machine and solves often complex structure of existing winding test machine, the band scrambler or the programmed control that have, though increasing, automaticity also cause operation easier higher, the problem of the more high defective of expense.
Technical solution of the present utility model is:
A kind of composite core rod winding test machine, comprise worktable, reductor, transmission component, the upper limit dish, winder, lower limiting board and sample guide device, described sample guide device is located on the described worktable, described sample guide device comprises upper bracket, undersetting, bearing pressing plate and damping sleeve, be provided with the damping sleeve that passes through for plug between described upper bracket and undersetting, the end of described undersetting is flexibly connected described bearing pressing plate, described upper limit dish, winder, lower limiting board sets gradually, described transmission component comprises drive plate, bearing seat, bearing and transmission shaft, one end of described transmission shaft connects the output shaft of reductor, and the other end of described transmission shaft connects winder by rolling disc.
Further improve and be: described winder is that nonmetallic materials are made, described winder is some for plug is carried out spacing position-limited wheel around being provided with, described position-limited wheel comprises spacing pressing plate, dead axle, Limit Bearing, bearing holder (housing, cover), one end of described pressing plate is connected on the worktable, the other end of described pressing plate is provided with dead axle, described dead axle overcoat limited location bearing, described Limit Bearing overcoat has bearing holder (housing, cover).
Further improve and be: described winder is provided with for the helicla flute that plug is positioned.
Further improve and be: the end of described bearing pressing plate is provided with draw-in groove, the end of described undersetting be provided with described draw-in groove adaptive walk rail.
Further improve and be: described worktable is provided with protective device, described protective device comprises protective cover, top board and strut, described protective cover is fixed on the described worktable, described protective cover is provided with the through hole that passes through for plug, described roof movement connects a side of protective cover, one end of described strut is flexibly connected described top board, and the other end of described strut is flexibly connected described worktable.
Further improve and be: described protective cover is made of metal, and described top board is the top board that transparent material is made.
Further improve and be: described upper limit dish is provided with for the clamp device that plug is positioned, and described clamp device comprises nut and lifting bolt.
Further improve and be: described worktable is fixed on the base, and the bottom of base is provided with somely adjusts bolt stably for adjusting base.
Further improve and be: also comprise the master switch that ends for the forward, reverse or stop of control winder.Realize the winder forward, reverse and stop three kinds of actions by master switch, realize the test to composite core rod coiling deformability, improved the operability of equipment.
Further improve and be: described winder is that nonmetallic materials are made.
The process of the test of a kind of composite core rod winding test machine of the utility model is as follows: before beginning to do the composite core rod flexing test, determine that first power supply is in off-state; Open the protective device top board, prop up strut, assemble corresponding winder according to diameter of mandrel, intercept the plug of corresponding length, pass on request the damping sleeve of sample guide device, and upper bracket and undersetting appropriateness are clamped, adjust the position of sample guide device, make plug and winder tangent; Rotate the upper limit dish, make plug pass the suspension ring of lifting bolt, screw nut and clamp plug; Adjust the pressing plate of position-limited wheel, make position-limited wheel be adjacent to plug, closed protective cover top board; Plugged, the rotation master switch is wound up on the winder plug to forward, and according to the requirement of testing standard, volume after the maintenance stipulated time that then stops operating, counter-rotating are withdrawed from, checks the plug damage situations to the required number of turns.
This kind composite core rod winding test machine, drive transmission component by reductor, the winder of connection for transmission assembly is rotated, thereby the plug that sample guide device is imported is wound on the winder, thereby a kind of simple in structure, easy to operate, cheap NEW TYPE OF COMPOSITE plug flexing test equipment is provided.In sample guide device, be provided with the damping sleeve that passes through for plug between upper bracket and undersetting, to increase the resistance of plug turnover, keep necessary tension force, make plug at the uniform velocity pass in and out winding apparatus, and the end of bearing pressing plate is provided with draw-in groove, the end of described undersetting be provided with described draw-in groove adaptive walk rail, undersetting can vertically move along the bearing pressing plate, to adapt to the demand of different-diameter winder.This kind composite core rod winding test machine, transmission component is succinctly reliable, one end of transmission shaft directly inserts the output shaft of reductor, the other end directly is connected with winder by drive plate, and moment of torsion and rotating speed that reductor is exported are delivered to winder, and drive path is short, transmission efficiency is high, energy loss is little, not only makes mechanism succinct, and makes reliable transmission.Reductor adopts the reductor of combined type big retarding ratio, settles at one go, directly exports required rotating speed, has saved other mechanical transmission mechanism, and it is succinct light and handy that complete machine structure seems.
This kind composite core rod winding test machine, some position-limited wheel can limit the position of plug on winder to winder for plug is carried out spacing position-limited wheel around being provided with, and prevents its slippage volume partially, and the position of spacing pressing plate is adjustable, and then adjusts the position-limited wheel position according to the winder diameter.Winder is that nonmetallic materials are made, can be to the plug injury, and further the winder outer rim is processed helicla flute, and strengthen contact area, protected better plug, and the also effect of the relative position of restricted plug on winder of helicla flute.Worktable is fixed on the base, and the bottom of base is provided with four and adjusts bolt, can remain that base is steady, and the vibration during abatement apparatus work has guaranteed to test and carried out under a stable condition.
This kind composite core rod winding test machine arranges protective device, struts strut and can load and unload plug, and convenient and swift, top board is made by transparent material, thereby closes also observable test situation of top board, and is very clear.This kind composite core rod winding test machine, described upper limit dish is provided with for the clamp device that plug is positioned, and clamp device is succinctly reliable, only with a nut and lifting bolt, just finish location and the clamping of plug in winder, shifted succinct U.S.A onto best.
The beneficial effects of the utility model are: a kind of composite core rod winding test machine of the utility model, drive transmission component by reductor, the winder of connection for transmission assembly is rotated, thereby the plug that sample guide device is imported is wound on the winder, thereby a kind of simple in structure, easy to operate, cheap NEW TYPE OF COMPOSITE plug flexing test equipment is provided.This kind composite core rod winding test machine is provided with packaged type upper bracket and undersetting, to adapt to the demand of different-diameter winder.This kind composite core rod winding test machine meets every requirement of experiment, has easy to operately, with low cost, and high, the efficient high of measuring accuracy provides the detection means of science for the coiling performance evaluation of composite core rod.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the position view of reductor among the utility model embodiment, transmission component, upper limit dish, winder and lower limiting board.
Wherein: 1-master switch, 2-base, 3-bearing pressing plate, 4-upper bracket, the 5-damping sleeve, 6-undersetting, 7-worktable, 8-through hole, the 9-position-limited wheel, 10-strut, 11-upper limit dish, 12-nut, the 13-lifting bolt, 14-protective cover, 15-top board, 16-winder, the 17-lower limiting board, 18-drive plate, 19-bearing seat, the 20-bearing, 21-transmission shaft, 22-reductor.
Embodiment
Describe preferred embodiment of the present utility model in detail below in conjunction with accompanying drawing.
As shown in Figure 1, present embodiment provides a kind of composite core rod winding test machine, comprise worktable 7, reductor 22, transmission component, upper limit dish 11, winder 16, lower limiting board 17 and sample guide device, described sample guide device is located on the described worktable 7, described sample guide device comprises upper bracket 4, undersetting 6, bearing pressing plate 3 and damping sleeve 5,6 of described upper bracket 4 and undersettings are provided with the damping sleeve 5 that passes through for plug, the end of described undersetting 6 is flexibly connected described bearing pressing plate 3, as shown in Figure 2, described upper limit dish 11, winder 16, lower limiting board 17 sets gradually, described transmission component comprises drive plate 18, bearing seat 19, bearing 20 and transmission shaft 21, one end of described transmission shaft 21 connects the output shaft of reductor 22, and the other end of described transmission shaft 21 connects winder 16 by rolling disc.Described winder 16 is made for nonmetallic materials, described winder 16 is some for plug is carried out spacing position-limited wheel 9 around being provided with, described position-limited wheel 9 comprises spacing pressing plate, dead axle, Limit Bearing, bearing holder (housing, cover), one end of described pressing plate is connected on the worktable 7, the other end of described pressing plate is provided with dead axle, described dead axle overcoat limited location bearing 20, described Limit Bearing overcoat has bearing holder (housing, cover).Described winder 16 is provided with for the helicla flute that plug is positioned.The end of described bearing pressing plate 3 is provided with draw-in groove, the end of described undersetting 6 be provided with described draw-in groove adaptive walk rail.Described worktable 7 is provided with protective device, described protective device comprises protective cover 14, top board 15 and strut 10, described protective cover 14 is fixed on the described worktable 7, described protective cover 14 is provided with the through hole 8 that passes through for plug, described top board 15 is flexibly connected a side of protective cover, one end of described strut 10 is flexibly connected described top board 15, and the other end of described strut 10 is flexibly connected described worktable 7.Described protective cover 14 is made of metal, the top board 15 that described top board 15 is made for transparent material.Described upper limit dish 11 is provided with for the clamp device that plug is positioned, and described clamp device comprises nut 12 and lifting bolt 13.Described worktable 7 is fixed on the base 2, and the bottom of base 2 is provided with somely adjusts bolt stably for adjusting base 2.Also comprise the master switch 1 that ends for 16 forward, reverse or stop of control winder, master switch 1 is located on the base 2.Realize winder 16 forwards, reverse and stop three kinds of actions by master switch 1, realize the test to composite core rod coiling deformability, improved the operability of equipment.
The process of the test of a kind of composite core rod winding test machine of the utility model is as follows: before beginning to do the composite core rod flexing test, determine that first power supply is in off-state; Open protective device top board 15, prop up strut 10, assemble corresponding winder 16 according to diameter of mandrel, the plug of intercepting corresponding length, pass on request the damping sleeve 5 of sample guide device, and with upper bracket 4 and undersetting 6 appropriateness clampings, adjust the position of sample guide device, make plug and winder 16 tangent; Rotate upper limit dish 11, make plug pass the suspension ring of lifting bolt 13, screw nut 12 and clamp plug; Adjust the pressing plate of position-limited wheel 9, make position-limited wheel 9 be adjacent to plug, closed protective cover 14 top boards 15; Plugged, rotation master switch 1 is wound up on the winder 16 plug to forward, and according to the requirement of testing standard, volume after the maintenance stipulated time that then stops operating, counter-rotating are withdrawed from, checks the plug damage situations to the required number of turns.
This kind composite core rod winding test machine, drive transmission component by reductor 22, the winder 16 of connection for transmission assembly is rotated, thereby the plug that sample guide device is imported is wound on the winder 16, thereby a kind of simple in structure, easy to operate, cheap NEW TYPE OF COMPOSITE plug flexing test equipment is provided.In sample guide device, 6 of upper bracket 4 and undersettings are provided with the damping sleeve 5 that passes through for plug, to increase the resistance of plug turnover, keep necessary tension force, make plug at the uniform velocity pass in and out winding apparatus, and the end of bearing pressing plate 3 is provided with draw-in groove, the end of described undersetting 6 be provided with described draw-in groove adaptive walk rail, undersetting 6 is set to packaged type undersetting 6, and undersetting 6 can vertically move along bearing pressing plate 3, to adapt to the demand of different-diameter winder 16.This kind composite core rod winding test machine, transmission component is succinctly reliable, one end of transmission shaft 21 directly inserts the output shaft of reductor 22, the other end directly is connected with winder 16 by drive plate 18, and moment of torsion and rotating speed that reductor 22 is exported are delivered to winder 16, and drive path is short, transmission efficiency is high, energy loss is little, not only makes mechanism succinct, and makes reliable transmission.Reductor 22 adopts the reductor 22 of combined type big retarding ratio, settles at one go, directly exports required rotating speed, has saved other mechanical transmission mechanism, and it is succinct light and handy that complete machine structure seems.
This kind composite core rod winding test machine, winder 16 is some for plug is carried out spacing position-limited wheel 9 around being provided with, position-limited wheel 9 can limit the position of plug on winder 16, prevent its slippage volume partially, and the position of spacing pressing plate is adjustable, and then adjusts position-limited wheel 9 positions according to winder 16 diameters.Winder 16 is made for nonmetallic materials, can be to the plug injury, and further winder 16 outer rims are processed helicla flute, and strengthen contact area, protected better plug, and the also effect of the relative position of restricted plug on winder 16 of helicla flute.Worktable 7 is fixed on the base 2, and the bottom of base 2 is provided with four and adjusts bolt, can remain that base 2 is steady, and the vibration during abatement apparatus work has guaranteed to test and carried out under a stable condition.
This kind composite core rod winding test machine arranges protective device, struts strut 10 and can load and unload plug, and is convenient and swift, and top board 15 is made by transparent material, thereby closes also observable test situation of top board 15, and is very clear.This kind composite core rod winding test machine, described upper limit dish 11 is provided with for the clamp device that plug is positioned, and clamp device is succinctly reliable, only with a nut 12 and lifting bolt 13, just finish location and the clamping of plug in winder 16, shifted succinct U.S.A onto best.
A kind of composite core rod winding test machine of the utility model is not only applicable to the anti-roll of composite core rod around performance test, equally is applicable to the anti-roll of non-composite core rod around performance test yet.The equivalence that all structure, shape, principles of doing according to the utility model are done changes, and all should be covered by protection domain of the present utility model.
Claims (10)
1. composite core rod winding test machine, it is characterized in that: comprise worktable (7), reductor (22), transmission component, upper limit dish (11), winder (16), lower limiting board (17) and sample guide device, described sample guide device is located on the described worktable (7), described sample guide device comprises upper bracket (4), undersetting (6), bearing pressing plate (3) and damping sleeve (5), be provided with the damping sleeve (5) that passes through for plug between described upper bracket (4) and undersetting (6), the end of described undersetting (6) is flexibly connected described bearing pressing plate (3), described upper limit dish (11), winder (16), lower limiting board (17) sets gradually, described transmission component comprises drive plate (18), bearing seat (19), bearing (20) and transmission shaft (21), one end of described transmission shaft (21) connects the output shaft of reductor (22), and the other end of described transmission shaft (21) connects winder (16) by rolling disc.
2. composite core rod winding test machine as claimed in claim 1, it is characterized in that: described winder (16) is some for plug being carried out spacing position-limited wheel (9) around being provided with, described position-limited wheel (9) comprises spacing pressing plate, dead axle, Limit Bearing, bearing holder (housing, cover), one end of described pressing plate is connected on the worktable (7), the other end of described pressing plate is provided with dead axle, described dead axle overcoat limited location bearing, described Limit Bearing overcoat has bearing holder (housing, cover).
3. composite core rod winding test machine as claimed in claim 1, it is characterized in that: described winder (16) is provided with for the helicla flute that plug is positioned.
4. composite core rod winding test machine as claimed in claim 1, it is characterized in that: the end of described bearing pressing plate (3) is provided with draw-in groove, the end of described undersetting (6) be provided with described draw-in groove adaptive walk rail.
5. composite core rod winding test machine as claimed in claim 1, it is characterized in that: described worktable (7) is provided with protective device, described protective device comprises protective cover (14), top board (15) and strut (10), described protective cover (14) is fixed on the described worktable (7), described protective cover (14) is provided with the through hole (8) that passes through for plug, described top board (15) is flexibly connected a side of protective cover, one end of described strut (10) is flexibly connected described top board (15), and the other end of described strut (10) is flexibly connected described worktable (7).
6. composite core rod winding test machine as claimed in claim 5, it is characterized in that: described protective cover (14) is made of metal, the top board (15) that described top board (15) is made for transparent material.
7. such as each described composite core rod winding test machine of claim 1-6, it is characterized in that: described upper limit dish (11) is provided with for the clamp device that plug is positioned, and described clamp device comprises nut (12) and lifting bolt (13).
8. such as each described composite core rod winding test machine of claim 1-6, it is characterized in that: described worktable (7) is fixed on the base (2), and the bottom of base (2) is provided with somely adjusts bolt stably for adjusting base (2).
9. such as each described composite core rod winding test machine of claim 1-6, it is characterized in that: also comprise the master switch (1) that ends for the forward, reverse or stop of control winder (16).
10. such as each described composite core rod winding test machine of claim 1-6, it is characterized in that: described winder (16) is made for nonmetallic materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320248820 CN203259427U (en) | 2013-05-09 | 2013-05-09 | Composite core rod winding tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320248820 CN203259427U (en) | 2013-05-09 | 2013-05-09 | Composite core rod winding tester |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203259427U true CN203259427U (en) | 2013-10-30 |
Family
ID=49471979
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320248820 Withdrawn - After Issue CN203259427U (en) | 2013-05-09 | 2013-05-09 | Composite core rod winding tester |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203259427U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103257083A (en) * | 2013-05-09 | 2013-08-21 | 江苏恒神纤维材料有限公司 | Composite mandrel winding tester |
-
2013
- 2013-05-09 CN CN 201320248820 patent/CN203259427U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103257083A (en) * | 2013-05-09 | 2013-08-21 | 江苏恒神纤维材料有限公司 | Composite mandrel winding tester |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131030 Effective date of abandoning: 20150429 |