CN203257576U - High-flow air cleaner element - Google Patents
High-flow air cleaner element Download PDFInfo
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- CN203257576U CN203257576U CN 201220681405 CN201220681405U CN203257576U CN 203257576 U CN203257576 U CN 203257576U CN 201220681405 CN201220681405 CN 201220681405 CN 201220681405 U CN201220681405 U CN 201220681405U CN 203257576 U CN203257576 U CN 203257576U
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- filter
- filter element
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- filter core
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Abstract
The utility model relates to a component of cars and engineering machines, in particular to the technical field of air cleaner elements, and discloses a high-flow air cleaner element. The high-flow air cleaner element is composed of a main filter element (1) and a safety filter element (2). The main filter element (1) is composed of a main filter element lower end cover (3), a main filter element filter screen (4), main filter element filter paper (5), a main filter element upper end cover (6) and a main filter element sealing gasket (7). The safety filter element (2) is composed of a safety filter element lower end cover (8), a safety filter element filter screen (9), safety filter element filter paper (10), a safety filter element upper end cover (11) and a safety filter element sealing gasket (12). Filter paper of different indexes is adopted in the filter paper of the main filter element and the safety filter element, and therefore air flow can be increased, the problems of powered lowering, large oil consumption and the like of vehicles and engineering machines due to the fact that air is thin in the plateau section can be alleviated, and the effect of saving energy, reducing consumption, being economical and protecting environment can be achieved really.
Description
Technical field
The utility model patent is the high flow capacity air cleaner cartridge, relates to the parts of automobile, engineering machinery, especially relates to the technical field of air cleaner cartridge.
Background technique
Groups of people have prejudice to the filter paper type air-strainer at present, think that the filtering effect of filter paper type air-strainer is bad.In fact, the filter paper type air-strainer has more advantage.With regard to vehicle, engineering machinery, power from strength to strength, fuel oil also has been in maximum consumption, caused the air plankton content of discharging more, to aobvious extremely important of this How to choose air cleaner cartridge, select the improper motor that not only can make to suck the air that contains in a large number dust, particle, also can cause abrasion of engine cylinder serious, thereby reduce the working life of motor.Particularly being in vehicle, the engineering machinery used the plateau section requires more very.Best selection and adopt the air cleaner cartridge of filter paper type, because of advantages such as the air cleaner cartridge of filter paper type have the filtering efficiency height, quality is light, cost is low, easy to maintenance.But, the air cleaner cartridge of a lot of filter paper types is not paid attention to selected filter paper and whether is met the vehicle of plateau section, the use of engineering machinery when adopting filter paper, caused on the contrary filter paper often to damage because of inapplicable, and most filter paper type air cleaner cartridges all is same filter paper standard at the filter paper that main filter core and safety filter element adopt, and is difficult to like this matching effect that reaches desirable; The problems such as the power that vehicle, engineering machinery then occur descends, oil consumption increases, pollution emission is large.
The claimant is bold in innovation on the basis of traditional filter paper type filter core through analysis and the practice of science for this reason, has researched and developed a high-quality air cleaner cartridge that relatively is fit to plateau section vehicle, engineering machinery use.The at present breakthrough of this technology is not also found on market.
Summary of the invention
In order to solve the defective of filter paper type air cleaner cartridge, to cater to vehicle, the engineering machinery of plateau section and use high-quality air cleaner cartridge, the utility model patent provides a kind of new technological scheme.The utility model patent is the high flow capacity air cleaner cartridge, mainly is made of the two large divisions, is respectively main filter core (1) and safety filter element (2); Main filter core (1) is made of main filter core lower end cap (3), main filter core filter screen (4), main filter core filter paper (5), main filter core upper end cap (6), main filter core sealing gasket (7) respectively; Safety filter element (2) also is made of safety filter element lower end cap (8), safety filter element filter screen (9), safety filter element filter paper (10), safety filter element upper end cap (11), safety filter element sealing gasket (12) respectively; Because main filter core is the filter paper of different indexs with the filter paper that safety filter element adopts, this not only is conducive to increase air mass flow, make burning more abundant, while has also been improved the plateau section vehicle, engineering machinery descends because rarefaction of air causes power, the problems such as oil consumption is large, really reached energy-saving and cost-reducing, the effect of economic environmental protection.
Main filter core (1), its spy is that main filter core (1) is made of main filter core lower end cap (3), main filter core filter screen (4), main filter core filter paper (5), main filter core upper end cap (6), main filter core sealing gasket (7); It is the first barrier of filtered air.
(1) is characterized in that at the bottom of the main filter core cylinder, and main filter core lower end cap (3) is provided with circular hole, and is bonding with main filter core filter screen (4), can support the shell of main filter core; Being of moderate size of circular hole can better be fixed on filter core on the assembly of air-strainer.
Main filter core filter screen (4), it is characterized in that main filter core filter screen is divided into interior outer leaching net, the employing steel plate is material, be cylindrical shape, with the main filter case of (3) bonding support at the bottom of the main filter core cylinder, interior outer leaching net can be fixed on main filter core filter paper (5) between the two, and is not yielding, the hole of its filter screen is rhombus, the height of rhombic hole is 16.8mmm, and width is 8.6mm, and the edge of rhombic hole is wide to be 1.4mm.
Main filter core filter paper (5) is characterized in that, main filter core filter paper (5) raw material is the pure wood pulp of full glue, and what adopt is the form that folds, and the filter paper broken number probably is 131 foldings, and the width after folding is 10.5mm, the main filter core filter paper (5) that folds is centered on lopping, be made as circular body; Be fixed between the main filter core filter screen (minute in outer leaching net) (4), be convenient to (3) at the bottom of the bonding main filter core cylinder.
The filter paper index that main filter core filter paper (5) adopts is characterized in that, the quantitative of filter paper is 135g/ ㎡, volatile quantity is 3.8%, thickness is 460 μ m, and the corrugation degree of depth is 300 μ m, and vertically deflection is 7.3mN-m, bursting strength is 270kPa, air permeability is 300L/ ㎡ sec, and maximum aperture is 69 μ m, and glue content is 21%.
The filter paper of this index generally is applicable to the plateau section, uses on air-strainer, can make degree of filtration up to more than 99.5%.
Main filter core upper end cap (6), it is characterized in that, main filter core upper end cap (6) is mainly used in cover and connects main filter core, and compresses, and main filter core filter screen (minute intranet and extranet filter screen) (4), main filter core filter paper (5) in main filter core upper end cap (6) and the main filter core are bonded together closely; And the thickness of main filter core upper end cap (6) is 0.8mm, highly is 11mm; Can be good at cover and connect main filter core.
Main filter core sealing gasket (7), it is characterized in that, main filter core sealing gasket (7) mainly is adhered to main filter core upper end cap (6), raw material is rubber, pliability is strong, can better seal, make that air must pass through main filter core filter screen (4), main filter core filter paper (5) filters layer by layer, make air more consummate.
Safety filter element (2) is characterized in that, safety filter element (2) is made of safety filter element lower end cap (8), safety filter element filter screen (9), safety filter element filter paper (10), safety filter element upper end cap (11), safety filter element sealing gasket (12); It is the last barrier of filtered air.
Safety filter element lower end cap (8) is characterized in that, safety filter element lower end cap (8) is bonding and safety filter element filter screen (9) mainly, supports the shell of safety filter element.
Safety filter element filter screen (9) is characterized in that, the safety filter element filter screen, outer leaching net in minute, the employing steel plate is material, is cylindrical shape, and is bonding with the support safety core housing with safety filter element lower end cap (8), interior outer leaching net can be fixed on safety filter element filter paper (10) between the two, not yielding, the hole of its filter screen is rhombus, and the height of rhombic hole is 15.5mmm, width is 8.6mm, and the edge of rhombic hole is wide to be 1.4mm;
Safety filter element filter paper (10) is characterized in that, safety filter element filter paper (10) raw material is the pure wood pulp of full glue, and what adopt is the form that folds, and the filter paper broken number probably is 120 foldings, and the width after folding is 8.5mm, the safety filter element filter paper (10) that folds is centered on lopping, be made as circular body; Being fixed between the safety filter element filter screen (outer leaching net in minute) (9), be convenient to bonding safety filter element lower end cap (8).
The selected filter paper index of safety filter element filter paper (10) is characterized in that: the quantitative of filter paper is 115g/ ㎡, volatile quantity is 4%, thickness is 380 μ m, the corrugation degree of depth is 280 μ m, vertically deflection is 6.9mN-m, and bursting strength is 290kPa, and air permeability is 580L/ ㎡ sec, maximum aperture is 95 μ m, and glue content is 19%.
Because bursting strength and air permeability more can be got hold of the filtration that air can be better after entering safety filter element than the increasing of main filter core filter paper (5); Therefore the index of the selected filter paper of the filter paper index that adopts of safety filter element filter paper (10) and main filter core filter paper (5) is inconsistent, purpose is exactly in order better to play the effect of filtered air, then increase air mass flow, make oil inflame more abundant, thereby strengthen the power of vehicle, engineering machinery, and the saving fuel oil, reduce exhaust emission.
Safety filter element upper end cap (11), it is characterized in that, safety filter element upper end cap (11) is mainly used in cover and connects safety filter element, and compresses, and safety filter element filter screen (9), safety filter element filter paper (10) in safety filter element upper end cap (11) and the safety filter element are bonded together closely; And the thickness of safety filter element upper end cap (12) is 0.5mm, highly is 9mm; Can be good at cover and connect safety filter element.
Safety filter element sealing gasket (12), it is characterized in that, safety filter element sealing gasket (13) mainly is adhered to safety filter element upper end cap (12), raw material is rubber, pliability is strong, can better seal, make air after filtering through main filter core filter screen (4), main filter core filter paper (5), also must be through safety filter element net (9), safety filter element filter paper (10); Purpose is to hold to hold last air-filtering;
Therefore, the new beneficial effect of this practicality is: the filter paper that the utility model patented product adopts is the pure wood pulp filter paper of full glue that the claimant customizes, and use the filter paper on main filter core and safety filter element strictly to distinguish, add advanced production technology, make the utility model patented product have the filter precision height, air mass flow is large, improve engine power, strengthen horsepower, save fuel oil, reduce motor vehicle exhaust emission and pollute, reduce mechanical wear, the effects such as increasing service life of engine, the utility model has also improved the plateau section vehicle simultaneously, engineering machinery is because the power decline that rarefaction of air causes, many drawbacks that oil consumption is large have really reached energy-saving and cost-reducing, the effect of economic environmental protection.
Description of drawings
The below further carries out description of drawings for the utility model patent;
Fig. 1 is the overall structure schematic representation for the high flow capacity air cleaner cartridge;
Fig. 2 is the overall structure schematic representation for high flow capacity air cleaner cartridge master filter core;
Fig. 3 is the part explosion views for high flow capacity air cleaner cartridge master filter core filter screen;
Fig. 4 is the overall structure schematic representation for high flow capacity air cleaner cartridge safety filter element;
Fig. 5 is the part explosion views for high flow capacity air cleaner cartridge safety filter element filter screen.
Embodiment
By shown in Figure 1, the high flow capacity air cleaner cartridge mainly is made of the two large divisions, is respectively main filter core (1) and safety filter element (2); Main filter core (1) is made of main filter core lower end cap (3), main filter core filter screen (4), main filter core filter paper (5), main filter core upper end cap (6), main filter core sealing gasket (7) respectively; Safety filter element (2) also is made of safety filter element lower end cap (8), safety filter element filter screen (9), safety filter element filter paper (10), safety filter element upper end cap (11), safety filter element sealing gasket (12) respectively.Because main filter core is the filter paper of different indexs with the filter paper that safety filter element adopts, this not only is conducive to increase air mass flow, makes burning more abundant.The problems such as the while has also been improved the plateau section vehicle, engineering machinery descends because rarefaction of air causes power, and oil consumption is large have really reached energy-saving and cost-reducing, the effect of economic environmental protection.
Press shown in Fig. 2, main filter core (1) is made of main filter core lower end cap (3), main filter core filter screen (4), main filter core filter paper (5), main filter core upper end cap (6), main filter core sealing gasket (7) respectively.
Main filter core lower end cap (3) is fixed, main filter core filter screen (4) is being adhered to respectively main filter core lower end cap (3), and compress, folding, main filter core filter paper (5) around lopping is fixed between the main filter core filter screen (4), compress, make it be adhered to closely (3) at the bottom of the main filter core cylinder, main filter core upper end cap (6) cover is connected to main filter core filter screen (4), main filter core filter paper (5) carries out bonding, compress, make between it more firm, main filter core sealing gasket (7) is adhered to main filter core upper end cap (6), compresses, allow main filter core sealing gasket (7) seamless be adhered to main filter core upper end cap (6).
By shown in Figure 3, main filter core filter screen (4) is characterized in that, main filter core filter screen is divided into interior outer leaching net, the employing steel plate is material, is cylindrical shape, with the main filter case of the bonding support of main filter core lower end cap (3), interior outer leaching net can be fixed on main filter core filter paper (5) between the two, not yielding, the hole of its filter screen is rhombus, and the height of rhombic hole is 16.8mmm, width is 8.6mm, and the edge of rhombic hole is wide to be 1.4mm.
By shown in Figure 4, safety filter element (2), it is characterized in that safety filter element (2) is made of safety filter element lower end cap (8), safety filter element filter screen (9), safety filter element filter paper (10), safety filter element upper end cap (12), safety filter element sealing gasket (13), safety filter element lower end cap (14); It is the last barrier of filtered air.
(9) at the bottom of the safety filter element cylinder are fixed, at the bottom of safety filter element filter screen (10) is adhered to respectively the safety filter element cylinder (9), and compress, folding, safe filter paper (10) around lopping is fixed between the safety filter element filter screen (outer leaching net in minute) (9), compress, make it be adhered to closely (10) at the bottom of the safety filter element cylinder, safety filter element upper end cap (12) cover is connected to safety filter element filter screen (10), safety filter element filter paper (10) carries out bonding, compress, make between it more firm, safety filter element sealing gasket (13) is adhered to safety filter element upper end cap (12), compress, allow safety filter element sealing gasket (13) seamless be adhered to safety filter element upper end cap (12).
By shown in Figure 5, safety filter element filter screen (9) is characterized in that, the safety filter element filter screen is divided into interior outer leaching net, the employing steel plate is material, is cylindrical shape, with the bonding support safety filter case of safety filter element lower end cap (3), interior outer leaching net can be fixed on safety filter element filter paper (10) between the two, not yielding, the hole of its filter screen is rhombus, and the height of rhombic hole is 15.5mmm, width is 8.6mm, and the edge of rhombic hole is wide to be 1.4mm.
In sum, the utility model patent high flow capacity air cleaner cartridge is when integral body is used, first safety filter element is installed on fixing in the assembly of air-strainer of vehicle, engineering machinery on, main filter core is set in assembly that safety filter element is fixed on air-strainer always fixing on.Install and fix after the whole high flow capacity air cleaner cartridge, be convenient to vehicle, engineering machinery use.
Claims (5)
1. the high flow capacity air cleaner cartridge is characterized in that mainly being made of the two large divisions, is respectively main filter core (1) and safety filter element (2); Main filter core (1) is made of main filter core lower end cap (3), main filter core filter screen (4), main filter core filter paper (5), main filter core upper end cap (6), main filter core sealing gasket (7) respectively; Safety filter element (2) also is made of safety filter element lower end cap (8), safety filter element filter screen (9), safety filter element filter paper (10), safety filter element upper end cap (11), safety filter element sealing gasket (12) respectively; Described main filter core filter screen (4) is bonding with (3) at the bottom of the main filter core cylinder; Described main filter core filter paper (5) raw material is the pure wood pulp of full glue, employing be the form that folds; Described safety filter element filter screen (9) is bonding with safety filter element lower end cap (8); Described safety filter element filter paper (10) raw material is the pure wood pulp of full glue, employing be the form that folds.
2. high flow capacity air cleaner cartridge as claimed in claim 1, it is characterized in that described main filter core filter screen (4) is divided into interior outer leaching net, the employing steel plate is material, is cylindrical shape, with the main filter case of (3) bonding support at the bottom of the main filter core cylinder, interior outer leaching net can be fixed on main filter core filter paper (5) between the two, not yielding, the hole of its filter screen is rhombus, and the height of rhombic hole is 16.8mmm, width is 8.6mm, and the edge of rhombic hole is wide to be 1.4mm.
3. high flow capacity air cleaner cartridge as claimed in claim 1, it is characterized in that described main filter core filter paper (5) raw material is the pure wood pulp of full glue, what adopt is the form that folds, the filter paper broken number probably is 131 foldings, width after folding is 10.5mm, the main filter core filter paper (5) that folds is centered on lopping, be made as circular body; Be fixed between the main filter core filter screen (4), be adhered to (3) at the bottom of the main filter core cylinder.
4. high flow capacity air cleaner cartridge as claimed in claim 1, it is characterized in that described safety filter element filter screen (9) minute interior outer leaching net, the employing steel plate is material, is cylindrical shape, and is bonding with the support safety core housing with safety filter element lower end cap (8), interior outer leaching net can be fixed on safety filter element filter paper (10) between the two, not yielding, the hole of its filter screen is rhombus, and the height of rhombic hole is 15.5mmm, width is 8.6mm, and the edge of rhombic hole is wide to be 1.4mm.
5. the high flow capacity air cleaner cartridge of stating such as claim 1, it is characterized in that described safety filter element filter paper (10) raw material is the pure wood pulp of full glue, what adopt is the form that folds, the filter paper broken number probably is 120 foldings, width after folding is 8.5mm, the safety filter element filter paper (10) that folds is centered on lopping, be made as circular body; Be fixed between the safety filter element filter screen (9), be adhered to safety filter element lower end cap (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220681405 CN203257576U (en) | 2012-12-12 | 2012-12-12 | High-flow air cleaner element |
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CN 201220681405 CN203257576U (en) | 2012-12-12 | 2012-12-12 | High-flow air cleaner element |
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CN203257576U true CN203257576U (en) | 2013-10-30 |
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CN 201220681405 Expired - Fee Related CN203257576U (en) | 2012-12-12 | 2012-12-12 | High-flow air cleaner element |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116870622A (en) * | 2023-07-24 | 2023-10-13 | 苏州康富特环境科技有限公司 | Filter for incubator |
-
2012
- 2012-12-12 CN CN 201220681405 patent/CN203257576U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116870622A (en) * | 2023-07-24 | 2023-10-13 | 苏州康富特环境科技有限公司 | Filter for incubator |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131030 Termination date: 20141212 |
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EXPY | Termination of patent right or utility model |