CN203256303U - Heat pipe heat-exchange equipment for cooling quenching oil and recycling residual heat of quenching oil - Google Patents

Heat pipe heat-exchange equipment for cooling quenching oil and recycling residual heat of quenching oil Download PDF

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Publication number
CN203256303U
CN203256303U CN2013202596903U CN201320259690U CN203256303U CN 203256303 U CN203256303 U CN 203256303U CN 2013202596903 U CN2013202596903 U CN 2013202596903U CN 201320259690 U CN201320259690 U CN 201320259690U CN 203256303 U CN203256303 U CN 203256303U
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heat
water
oil
pipe
side flow
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张子禹
宿新天
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BAODING JINNENG HEATEXCHANGE EQUIPMENT Co Ltd
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BAODING JINNENG HEATEXCHANGE EQUIPMENT Co Ltd
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Abstract

The utility model discloses heat pipe heat-exchange equipment for cooling quenching oil and recycling residual heat of the quenching oil. The heat pipe heat-exchange equipment comprises a water side shell, a vent valve, a pressure meter, a stop valve, a water inlet pipe, a water tank, a circulating water pump, a water outlet pipe, an oil side shell, a quenching oil tank, an oil outlet pipe, a water side partition plate, an oil side partition plate and heat pipes with spiral grooves. According to the utility model, by virtue of the heat pipes with the spiral grooves, heat energy can be effectively used, the cooling efficiency is improved, and further, cooling water resources are saved; cooling water is prevented from being polluted by virtue of the closed water side shell; by virtue of the equipment, the cyclic utilization of cooling water is achieved, the heat energy released from the quenching oil is recycled, and the heated cooling water can be taken as heating water or hot water used in an industrial production process; simultaneously, the equipment also has the advantages of compact structure, small size, safety, reliability, high heat transfer efficiency, small fluid resistance loss and the like.

Description

A kind of quenching oil cools off and reclaims the heat pipe heat exchanging equipment of its waste heat
Technical field
The utility model patent relates to the cooling of quenching oil and reclaims the heat pipe heat exchanging equipment of its waste heat.Be specially adapted to the cooling in the industrial circles such as metal heat treatmet, metallurgy, forging and reclaim the heat pipe heat exchanging equipment of its waste heat.
Background technology
In the industrial circles such as metal heat treatmet, metallurgy, forging, for the mechanical property that improves metallic substance is carried out quench treatment, when metal is carried out quench treatment, metal works need to be heated to a certain specified temp and keep for some time, immediately fast cooling in the dip quench medium is to obtain specific metallographic structure.
Quenching oil is exactly most important a kind of in the middle of the quenchant, quenching oil is a kind of process oil, the novel quenching oil that uses at present mainly contains three kinds of fast quench oil, bright quenc hing oil and vacuum quenching oils, quenching oil needs it is constantly cooled off in application process, and remains in the temperature range of regulation.
In the structure of at present traditional quenching oil cooling system, the turning oil pipeline of quenching oil is by plate-type heat exchanger 8(oil-water) carry out heat exchange, finish the cooling of quenching oil.This cooling system has following shortcoming:
(1) by plate-type heat exchanger oil-water is carried out heat exchange, the heat that quenching oil the discharges water that is cooled absorbs, and can not be used, and just is discharged in the surrounding environment, forms thermal pollution source, waste heat energy.
(2) adopt glass fibre reinforced plastics cooling tower as heat abstractor, cooling performance is not good, makes quenching technology be difficult to realize.In the northern area of China, the water projection of glass fibre reinforced plastics cooling tower can cause freezed in winter, and equipment can't be worked, and the system that affects normally moves.
(3) adopt the cooling basin as heat abstractor, spray or naturally cooling.So no matter the pond is on the ground or underground, all be difficult to avoid water coolant to be occurred by the problem of contamination by dust, and floor space is large, oxygen can constantly enter in the system simultaneously, can aggravate the corrosion of the facilities such as pipeline, water tank, even some solid matters can threaten the circulation of the cooling-water duct of equipment, and operation causes potential safety hazard to equipment.
(4) the evaporation water loss is large, because the evaporation of moisture all can't be avoided in no matter cooling tower or cooling basin, in fact they rely on evaporation to obtain to cool off to a great extent, this kind mode, the water resourcess of a large amount of preciousnesses of waste.
(5) adopt plate-type oil-water-to-water heat exchanger, after the operation certain hour, can produce the faults such as fouling or runner obstruction, need regular maintenance, otherwise can affect significantly the heat transfer effect of equipment.
(6) adopt plate-type oil-water-to-water heat exchanger, when the turning oil pipeline breaks, oil mixing with water occurs easily, the blending of cold fluid and hot fluid, danger that can be explosion caused.
Some that exist in the existing patent are to the oil cooled equipment that quenches, such as disclosed relevant quenching oil cooling apparatus among Chinese patent application CN200710132922.8, the CN200920019514.6, this two kind equipment can be used for the cooling work of quenching oil, yet this two kind equipment structurally quenching oil cooling system with traditional is similar, this two kind equipment is when oil pipe breaks, oil mixing with water also occurs easily, the blending of cold fluid and hot fluid, danger, safety coefficient that can be explosion caused be low.
Because the existence of the problems referred to above, the inventor carries out research and analysis to the quenching oil properties, traditional quenching oil cooling system and existing quenching oil cooling technology are studied, so as to produce can effectively utilize heat energy, not pollute water coolant, cooling efficiency is high, save cooling water resources, can also recycle, simple in structure, heat pipe heat exchanging equipment that a kind of quenching oil that safety coefficient is high cools off and reclaim its waste heat.
The utility model content
In order to address the above problem, the inventor has carried out with keen determination research, found that: the water side body is set, be provided with purging valve at its top, its top links to each other with water tank upper by the water inlet pipe which is provided with tensimeter and stopping valve, its underpart links to each other with the water tank bottom by the rising pipe which is provided with water circulating pump, in described water side body inside water side flow deflector is set, and water side flow deflector has the function of water conservancy diversion water coolant; Oily side body is set, and its top links to each other with oil-quenching tank top by the oil inlet pipe which is provided with tensimeter and stopping valve, and its underpart links to each other with the oil-quenching tank bottom by oil outlet pipe, and its bottom is provided with sewage draining exit; The bottom of water side body inside and water side dividing plate seal welding, the top of oily side body inside and oily side dividing plate seal welding, oily side body inside arranges oily side flow deflector, and oily side flow deflector has the function of water conservancy diversion quenching oil; Band spiral slot heat pipe is set, its shell inside and outside wall is provided with spiral grooves, be arranged in respectively in the pore of water side flow deflector with the spiral slot heat pipe and in the pore of oily side flow deflector, and respectively with water side dividing plate and oily side dividing plate seal welding, thereby finish the utility model.
The purpose of this utility model is to provide following aspect:
(1) a kind of quenching oil cools off and reclaims the heat pipe heat exchanging equipment of its waste heat, and it is characterized in that: this equipment comprises:
Water side body 14, its top is provided with purging valve 16, and its top links to each other with water tank 9 tops by the water inlet pipe 13 which is provided with tensimeter 6 and stopping valve 10, and its underpart links to each other with water tank 9 bottoms by the rising pipe 12 which is provided with water circulating pump 11, its bottom and water side dividing plate 17 seal weldings
Water side flow deflector 15, it is arranged in the water side body, and flow deflector is provided with pore,
Oil side body 22, its top and oily side dividing plate 19 seal weldings, its top links to each other with oil-quenching tank 1 top by the oil inlet pipe 20 which is provided with tensimeter and stopping valve, and its underpart links to each other with the oil-quenching tank bottom by oil outlet pipe 21, oil side body bottom is provided with sewage draining exit 23
Oil side flow deflector 30, it is arranged in the oily side body, and pore is set on the flow deflector,
Band spiral slot heat pipe 18, its both sides are arranged in respectively in the pore of water side flow deflector and in the pore of oily side flow deflector, and respectively with water side dividing plate and oily side dividing plate seal welding, offer spiral grooves on the inner wall of tube shell with the spiral slot heat pipe, wherein, band spiral slot heat pipe is provided with certain intervals between water side dividing plate and oily side dividing plate.
(2) such as above-mentioned (1) described a kind of quenching oil cooling with reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: band spiral slot heat pipe 18 also comprises:
Wick, it is arranged on the inner wall of tube shell;
End cap, it is arranged at end, shell two ends, and forms enclosed space between the shell, and wherein, there is working liquid band spiral slot heat pipe 18 inside.
(3) such as above-mentioned (2) described a kind of quenching oil cooling with reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: described working liquid is the azeotropic mixture of water and ethanol, and it comes transferring heat by phase transformation.
(4) such as above-mentioned (1) described a kind of quenching oil cooling with reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: water coolant forms circulation loop between water tank, water inlet pipe, water side body, rising pipe;
Quenching oil forms circulation loop between quenching fuel tank, oil inlet pipe, oily side body, oil outlet pipe.
(5) such as the heat pipe heat exchanging equipment of above-mentioned (1) described a kind of quenching oil cooling and its recovery waste heat, it is characterized in that:
In the water side body, a plurality of water side flow deflectors vertically are set, the relative position place of neighbouring two water side flow deflectors offers breach, is convenient to the water coolant circulation, and then flows out through rising pipe;
In oily side body, a plurality of oily side flow deflectors vertically are set, the relative position place of neighbouring two water side flow deflectors offers breach, is convenient to diversed oil circulation, and then flows out through oil outlet pipe.
(6) such as above-mentioned (1) described a kind of quenching oil cooling with reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: connect airtight between the band spiral slot heat pipe outer wall that water side flow deflector pore wall and its inside wear, be convenient to the heat conduction, form water side flow-guiding channel between water side flow deflector outer wall and the pore, connect airtight between oil side flow deflector pore wall and the inner band spiral slot heat pipe outer wall that wears, be convenient to the heat conduction, form oily side flow-guiding channel between oily side flow deflector outer wall and the pore.
(7) such as above-mentioned (1) or (5) described a kind of quenching oil cooling with reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: many band spiral slot heat pipes are set, in every pore that all is arranged in respectively water side flow deflector with spiral slot heat pipe both sides and in the pore of oily side flow deflector, thereby form one way or multipass water side flow-guiding channel and one way or multipass oil side flow-guiding channel.
(8) such as above-mentioned (7) described a kind of quenching oil cooling with reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: multipass water side flow-guiding channel communicates; Multipass oil side flow-guiding channel communicates.
(9) such as above-mentioned (1) described a kind of quenching oil cooling with reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: the spiral grooves of offering on the heat pipe shell inwall along the shell wall in the shape of a spiral, two outlets of this spiral grooves are arranged at respectively the two ends of shell.
(10) such as above-mentioned (1) described a kind of quenching oil cooling with reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: on water inlet pipe, tensimeter is arranged between stopping valve and the water side body; On oil inlet pipe, tensimeter is arranged between stopping valve and the oily side body.
A kind of quenching oil cooling that provides according to the utility model and the heat pipe heat exchanging equipment that reclaims its waste heat can effectively utilize heat energy, improve cooling efficiency and then save cooling water resources by band spiral slot heat pipe; Can not pollute water coolant by airtight water side body; This device has been realized the recycle of water coolant, and the heat that quenching oil discharges recycled, heated water coolant can be used as heating water or as industrial manufacture process hot water, this equipment also has compact construction simultaneously, volume is little, safe and reliable, heat transfer efficiency is high, and fluid resistance is decreased the advantages such as little.
Description of drawings
Fig. 1 illustrates the system schematic of cooling off and reclaim the heat pipe heat exchanging equipment of its waste heat according to a kind of quenching oil of a kind of preferred implementation of the utility model;
Fig. 2 illustrates the structural representation that cools off and reclaim the heat pipe heat exchanging equipment of its waste heat according to a kind of quenching oil of a kind of preferred implementation of the utility model;
Fig. 3 illustrates the band spiral slot heat pipe structure synoptic diagram that cools off and reclaim the heat pipe heat exchanging equipment of its waste heat according to a kind of quenching oil of a kind of preferred implementation of the utility model.
Fig. 4 illustrates the structure of traditional quenching oil cooling system.
The drawing reference numeral explanation:
The 1-oil-quenching tank
The 2-strainer
The 3-wash water valve
The 4-circulating oil pump
The 5-throttling valve
The 6-tensimeter
The 7-thermometer
The 8-plate-type heat exchanger
The 9-water tank
The 10-stopping valve
The 11-water circulating pump
The 12-rising pipe
The 13-water inlet pipe
14-water side body
15-water side flow deflector
The 16-purging valve
17-water side dividing plate
18-band spiral slot heat pipe
19-oil side dividing plate
The 20-oil inlet pipe
The 21-oil outlet pipe
22-oil side body
The 23-sewage draining exit
30-oil side flow deflector
Embodiment
Below by the utility model is elaborated, characteristics of the present utility model and advantage will become more clear, clear and definite along with these explanations.
Here special-purpose word " exemplary " means " as example, embodiment or illustrative ".Here needn't be interpreted as being better than or being better than other embodiment as " exemplary " illustrated any embodiment.Although accompanying drawing unless otherwise indicated, needn't be drawn in proportion in the various aspects of embodiment shown in the drawings.
According to one of the utility model preferred embodiment in, as shown in Figure 2, a kind of quenching oil cooling is provided and reclaims the heat pipe heat exchanging equipment of its waste heat, this equipment comprises:
Water side body 14, its top is provided with purging valve 16, and its top links to each other with water tank 9 tops by the water inlet pipe 13 which is provided with tensimeter 6 and stopping valve 10, and its underpart links to each other with water tank 9 bottoms by the rising pipe 12 which is provided with water circulating pump 11, its bottom and water side dividing plate 17 seal weldings
Water side flow deflector 15, it is arranged in the water side body, and flow deflector is provided with pore,
Oil side body 22, its top and oily side dividing plate 19 seal weldings, its top links to each other with oil-quenching tank 1 top by the oil inlet pipe 20 which is provided with tensimeter and stopping valve, and its underpart links to each other with the oil-quenching tank bottom by oil outlet pipe 21, oil side body bottom is provided with sewage draining exit 23
Oil side flow deflector, it is arranged in the oily side body, and flow deflector is provided with pore,
Band spiral slot heat pipe 18, its both sides are arranged in respectively in the pore of water side flow deflector and in the pore of oily side flow deflector, and respectively with water side dividing plate and oily side dividing plate seal welding, offer spiral grooves on the inner wall of tube shell with the spiral slot heat pipe,
Wherein, band spiral slot heat pipe has the interval between water side dividing plate and oily side dividing plate.
Wherein, form water side flow-guiding channel between water side flow deflector outer wall and the pore, be used for the circulation of water coolant in the guiding water side body, form oily side flow-guiding channel between oily side flow deflector outer wall and the pore, be used for guiding the circulation of quenching oil in the oily side body.
One preferred embodiment in, as shown in Figure 2, band spiral slot heat pipe 18 is closed structure, it comprises: shell, be located at the wick of inner wall of tube shell and be located at the end cap of shell end.To be pumped into 1.3 * (10 in this heat pipe -1~10 -4) fill with an amount of working liquid after the negative pressure of Pa, absorbed the heat of quenching oil with the working liquid of spiral slot heat pipe 18 after, by evaporation heat is delivered in the water coolant, and then has finished the refrigerating work procedure of quenching oil,
Wherein, be evaporator section (being absorbing heat) with an end of the oily side body of being positioned at of spiral slot heat pipe inside, an end that is positioned at water side body inside is condensation segment (release of heat).Working liquid carburation by evaporation when evaporator section is heated, steam flows to the other end and emits heat under small pressure difference, and vapor liquid changes into water droplet behind the releases heat, by wick and gravity liquid return evaporator section.So constantly circulation, heat reaches the other end by an end of heat pipe.The more conventional heat exchange mode of this heat pipe is safer, reliable, can move continuously for a long time; The heated portion of this heat pipe and the design of heat unit separation structure and position are flexible, simultaneously, because compact construction occupation of land space is little, therefore be suitable for the occasion that ground space is narrow and small and equipment is crowded, and maintenance load are little.This heat pipe heat exchanging is established the efficient height, and energy-saving effect is remarkable.
In further preferred embodiment, as shown in Figure 3, on the described inner wall of tube shell spiral grooves is set, this is conducive to reduce thermal contact resistance.Spiral grooves increases the total heat-transfer capability of this heat transfer element by improving the inboard convective heat exchange of pipe.So just overcome the low difficult problem of traditional heat-exchange equipment thermo-efficiency, do not need secondary heat exchange just can reach the purpose of Cooling Quenching oil, simultaneously, the spiral grooves tube wall makes fluid produce spiral motion in pipe, and have certain radial velocity, thereby convective heat exchange in the enhanced tube effectively.Overall heat transfer coefficient is significantly improved, the heat transfer tube quantity of interchanger is reduced.
Further preferred embodiment in, the spiral tube seat also is set on the outer wall of described heat pipe, thereby further improves the heat exchange heat transfer efficiency.
Wherein, in the course of processing, the form of spiral grooves there is no particular restriction, and the helix angle of spiral grooves and pitch can be adjusted, change, and adapting to different media, and takes into account resistance to flow.
Further preferred embodiment in, described working liquid is the azeotropic mixture of water and ethanol.
One preferred embodiment in, in the bottom of water side body inside water side dividing plate is set, on the top of the inside of oily side body oily side dividing plate is set, band spiral slot heat pipe has the interval between water side dividing plate and oily side dividing plate.Can prevent better that by water side dividing plate, oily side dividing plate water coolant and quenching oil from mixing, improve the safety coefficient of this equipment.
One preferred embodiment in, as shown in Figure 2, describedly pass successively from the bottom to top bottom, the water side dividing plate of water side body with the top of spiral slot heat pipe, and all seal with spiral slot heat pipe and the junction of the two; Describedly pass successively the dividing plate of oily side body from top to bottom with the bottom of spiral slot heat pipe, and all seal with spiral slot heat pipe and the junction of the two.By being delivered in the water coolant with the heat of spiral slot heat pipe with quenching oil, and then finish the cooling work of quenching oil.
Wherein, described quantity with the spiral slot heat pipe is not limit, and can be many.If the part band spiral slot heat pipe in this equipment is damaged, do not affect the normal operation of this equipment here.
One preferred embodiment in, as shown in Fig. 1-2, in water side body inside water side flow deflector is set, water side flow deflector is provided with pore, top with the spiral slot heat pipe is arranged in the pore of water side flow deflector, connect airtight between water side flow deflector pore wall and the heat pipe outer wall, be convenient to heat and conduct rapidly; In oily side body inside oily side flow deflector is set, oily side flow deflector is provided with pore, is arranged in the pore of oily side flow deflector with the bottom of spiral slot heat pipe, connects airtight between oily side flow deflector pore wall and the heat pipe outer wall, is convenient to heat and conducts rapidly; Can also play the effect of water conservancy diversion by water side flow deflector and oily side flow deflector are set, can increase the contact area with spiral slot heat pipe and water coolant and quenching oil, thereby improve cooling efficiency.
In further preferred embodiment, in the water side body, a plurality of water side flow deflectors vertically are set, the relative position place of neighbouring two water side flow deflectors offers breach, be convenient to the water coolant circulation, also have the interval between bottom water side flow deflector and the water side dividing plate, be convenient to diversed flow of cooling water, and then flow out through rising pipe; In oily side body, a plurality of oily side flow deflectors vertically are set, the relative position place of neighbouring two water side flow deflectors offers breach, be convenient to diversed oil circulation, has the interval between foot oil side flow deflector and the oily side body bottom, be convenient to diversed oil flow, and then flow out through oil outlet pipe.
In further preferred embodiment, many band spiral slot heat pipes are set, be arranged in respectively in the pore of a plurality of oily side flow deflector that the pore neutralization of a plurality of water side flow deflectors that set gradually up and down sets gradually up and down, thereby form multipass water side flow-guiding channel and multipass oil side flow-guiding channel.
Further preferred embodiment in, water side flow-guiding channel in the side that borders on the river the mutually flow deflector communicates with each other by breach, thereby the water side flow-guiding channel in all water side flow deflectors communicates, oily side flow-guiding channel in the adjacent oily side flow deflector communicates with each other by breach, thereby the oily side flow-guiding channel in all oily side flow deflectors communicates, be that multipass water side flow-guiding channel communicates, multipass oil side flow-guiding channel communicates.
One preferred embodiment in, water coolant is finished once circulation via water tank, water inlet pipe, water side body, rising pipe successively; Finish heat absorption work by this recirculated cooling water,
Quenching oil is finished once circulation via quenching fuel tank, oil inlet pipe, oily side body, oil outlet pipe successively, finishes heat release work by this circulating quenching oil.
By finishing the conversion of heat between two circulating quenching oil and the water coolant.
Thermal load according to the utility model preferred implementation is the gear quenching oil cooler of 1870kW:
Embodiment 1:This heat pipe heat exchanging plant capacity conversion
The main design parameters of this heat pipe heat exchanging equipment is as follows:
Set the original design parameter:
Cooling power: 1870kW
Quenching oil volumetric flow rate 200m 3/ h
Envrionment temperature: 30 ℃
The design-calculated main result:
Oil side hot tube heat exchanger medium inlet temperature: 80 ℃, 61 ℃ of temperature outs
Oil side reynolds number Re i=5000
Oil side convection transfer rate: 1455W/ (m 2℃)
Peak Flow Rate between the water side pipe: 1.5m/s
Water side convection transfer rate: 10905W/ (m 2℃)
Cooling water intakeoutfall temperature: 30 ℃/46 ℃
Hot tube heat exchanger overall heat transfer coefficient: 1003.6W/ (m 2℃)
Log-mean temperature difference: 22.2 ℃
Heat transfer area: 83.95m 2
Oil collateral resistance (6 journey) :~180kPa
Water collateral resistance the: in<100kPa
Main structure parameters:
Heat resistant material: carbon steel
Carbon steel pipe 32 * 2mm.
Pipe range 4.1m/ root, 74 a pipes journey in parallel, totally 6 journeys, always pipe range 1820m
Comparative Examples 1:By plate-type heat exchanger oil-water heat exchange, the heat of quenching oil change into hot water for
Set the original design parameter:
Heating power: 1870kW
Quenching oil flow 200m 3/ h
Oil side out temperature: 80/61 ℃
The design-calculated main result:
The oil side:
Oil effluent speed: 0.8m/s
Oil side reynolds number Re o=512
Oil side convection transfer rate: 1418W/ (m 2℃)
The water side:
Pump capacity: 163m 3/ h
Water entrance temperature: 40 ℃/50 ℃
Water effluent speed: 0.652m/s
Water side Reynolds number: R Ew=6905
Water side side convection transfer rate: 8732W/ (m 2℃)
Fouling resistance: 3.52 * 10 -4m 2℃/W
The overall heat transfer coefficient of plate-type heat exchanger: 853W/ (m 2℃)
Log-mean temperature difference: 24.66 ℃
Heat transfer area: 88.86m 2
Oil side total-resistance: 113.4kPa
Water side total-resistance: 146.2kPa
Main structure parameters:
Interchanger model: BR0.6 plate-type heat exchanger
Plate material: stainless steel
End plate material: stainless steel
Single passage cross-sectional area: 0.00024m 2
Plate combination: 4 * 35/4 * 35
Effective plate number: 139
Total plate number: 141
Equivalent diameter: 0.0064m
Total heat interchanging area: 88.96m 2
Can be reached a conclusion by embodiment 1 and Comparative Examples 1, produce equally the power of 1870kW, heat pipe heat exchanging equipment of the present utility model can be with 163m 3/ h temperature of cooling water promotes 16 ℃, and common plate-type heat exchanger oil-water heat-exchange equipment can only be with 163m 3The water temp of/h improves 10 ℃, and by embodiment 1 and Comparative Examples 1 as can be known, the heat exchange efficiency of this heat pipe heat exchanging equipment is apparently higher than the heat exchange efficiency of traditional plate-type heat exchanger.
Wherein, in embodiment 1, this heat pipe heat exchanging equipment is with 163m 3/ h temperature of cooling water promotes 16 ℃ and is equivalent to reclaim the 1870kW heat, is equivalent to save the vapour heating heat supplied of equal-wattage, and namely the theoretical heat supplied of every day reaches 1870 * 24 * 3600=161568MJ.
If the thermal value of raw coal is pressed 5000kcal/kg(20.9MJ/kg) calculate, consider the thermo-efficiency about 70% of heating boiler, so the coal conservation of actual every day is approximately 7.73 * 0.7=11 ton.Annual by 300 day working days, the quantity of always economizing on coal will have 3300 tons.Reduced the quantity discharged of 6142.7 tons of carbonic acid gas when having saved a large amount of coal resources.
A kind of quenching oil cooling that provides according to the utility model and the heat pipe heat exchanging equipment that reclaims its waste heat can effectively utilize heat energy, improve cooling efficiency and then save cooling water resources by band spiral slot heat pipe; Can not pollute water coolant by airtight water side body; This device has been realized the recycle of water coolant, and the heat that quenching oil discharges recycled, heated water coolant can be used as heating water or as industrial manufacture process hot water, this hot tube heat exchanger has compact construction simultaneously, safe and reliable, the advantages such as heat transfer efficiency is high, and fluid resistance is little, and maintenance capacity is few.
Abovely in conjunction with embodiment and exemplary example the utility model is had been described in detail, but these explanations can not be interpreted as restriction of the present utility model.It will be appreciated by those skilled in the art that in the situation that does not depart from the utility model spirit and scope can carry out multiple replacement of equal value, modify or improve technical solutions of the utility model and embodiment thereof, these all fall in the scope of the present utility model.Protection domain of the present utility model is as the criterion with claims.

Claims (10)

1. quenching oil cooling and reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: this equipment comprises:
Water side body (14), its top are provided with purging valve (16), and water side body (14) links to each other with water tank (9) top by water inlet pipe (13), and water inlet pipe is provided with tensimeter (6) and stopping valve (10); Water side body (14) bottom links to each other with water tank (9) bottom by the rising pipe (12) which is provided with water circulating pump (11), and water side body (14) bottom and water side dividing plate (17) seal welding are integral;
Water side flow deflector (15), it is arranged in the water side body, and water side flow deflector is provided with pore;
Oil side body (22), its top and oily side dividing plate (19) seal welding are integral, oil side body (22) top links to each other with oil-quenching tank (1) top by oil inlet pipe (20), oil inlet pipe (20) is provided with tensimeter (6) and stopping valve (10), the oil outlet pipe (21) of oil side body (22) bottom links to each other with oil-quenching tank (1) bottom, and oily side body bottom is provided with sewage draining exit (23);
Oil side flow deflector (30), it is arranged in the oily side body, and oily side flow deflector is provided with pore; With
Band spiral slot heat pipe (18), its up and down two portions be arranged in respectively in water side flow deflector pore and the oily side flow deflector pore, and respectively with water side dividing plate and oily side dividing plate seal welding, offer spiral grooves on the inner wall of tube shell with the spiral slot heat pipe,
Wherein, band spiral slot heat pipe is provided with certain intervals between water side dividing plate and oily side dividing plate.
2. a kind of quenching oil as claimed in claim 1 cools off and reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: band spiral slot heat pipe (18) also comprises:
Wick, it is arranged on the inner wall of tube shell;
End cap, it is arranged at the end, shell two ends of band spiral slot heat pipe (18), and forms enclosed space between the shell;
Wherein, working liquid is equipped with in band spiral slot heat pipe (18) inside.
3. a kind of quenching oil as claimed in claim 2 cools off and reclaims the heat pipe heat exchanging equipment of its waste heat, and it is characterized in that: described working liquid is the azeotropic mixture of water and ethanol.
4. a kind of quenching oil as claimed in claim 1 cools off and reclaims the heat pipe heat exchanging equipment of its waste heat, and it is characterized in that: water coolant forms circulation loop between water tank, water inlet pipe, water side body, rising pipe; Quenching oil forms circulation loop between quenching fuel tank, oil inlet pipe, oily side body, oil outlet pipe.
5. a kind of quenching oil as claimed in claim 1 cools off and reclaims the heat pipe heat exchanging equipment of its waste heat, it is characterized in that:
In the water side body, a plurality of water side flow deflectors vertically are set, the relative position place of neighbouring two water side flow deflectors offers breach, is convenient to the water coolant circulation, and then flows out through rising pipe;
In oily side body, a plurality of oily side flow deflectors vertically are set, the relative position place of neighbouring two water side flow deflectors offers breach, is convenient to diversed oil circulation, and then flows out through oil outlet pipe.
6. a kind of quenching oil as claimed in claim 1 cools off and reclaims the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: connect airtight between the band spiral slot heat pipe outer wall that water side flow deflector pore wall and its inside wear, be convenient to the heat conduction, form water side flow-guiding channel between water side flow deflector outer wall and the pore; Connect airtight between oil side flow deflector pore wall and the inner band spiral slot heat pipe outer wall that wears, be convenient to the heat conduction, form oily side flow-guiding channel between oily side flow deflector outer wall and the pore.
7. such as claim 1 or 5 described a kind of quenching oils coolings with reclaim the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: many band spiral slot heat pipes are set, in every all is arranged in respectively the pore of water side flow deflector and oily side flow deflector with the spiral slot heat pipe the pore, thereby form one way or multipass water side flow-guiding channel and one way or multipass oil side flow-guiding channel.
8. a kind of quenching oil as claimed in claim 7 cools off and reclaims the heat pipe heat exchanging equipment of its waste heat, and it is characterized in that: multipass water side flow-guiding channel communicates; Multipass oil side flow-guiding channel communicates.
9. a kind of quenching oil as claimed in claim 1 cools off and reclaims the heat pipe heat exchanging equipment of its waste heat, it is characterized in that: with the spiral grooves of offering on the spiral slot heat pipe package inwall along inner wall of tube shell in the shape of a spiral, the two-port of this spiral grooves is arranged at respectively the two ends of shell.
10. a kind of quenching oil as claimed in claim 1 cools off and reclaims the heat pipe heat exchanging equipment of its waste heat, and it is characterized in that: on water inlet pipe, tensimeter is arranged between stopping valve and the water side body; On oil inlet pipe, tensimeter is arranged between stopping valve and the oily side body.
CN2013202596903U 2013-05-13 2013-05-13 Heat pipe heat-exchange equipment for cooling quenching oil and recycling residual heat of quenching oil Withdrawn - After Issue CN203256303U (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013202596903U CN203256303U (en) 2013-05-13 2013-05-13 Heat pipe heat-exchange equipment for cooling quenching oil and recycling residual heat of quenching oil

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CN203256303U true CN203256303U (en) 2013-10-30

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103243207A (en) * 2013-05-13 2013-08-14 保定市金能换热设备有限公司 Heat pipe heat-exchange equipment for cooling quenching oil and recovering waste heat of quenching oil
CN110172551A (en) * 2019-05-20 2019-08-27 南宁学院 Heat treatment quenching liquid cooling system
CN111288048A (en) * 2020-03-03 2020-06-16 宜兴市腾飞装潢机械有限公司 Heat dissipation device for high-power spraying machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103243207A (en) * 2013-05-13 2013-08-14 保定市金能换热设备有限公司 Heat pipe heat-exchange equipment for cooling quenching oil and recovering waste heat of quenching oil
CN103243207B (en) * 2013-05-13 2014-07-02 保定市金能换热设备有限公司 Heat pipe heat-exchange equipment for cooling quenching oil and recovering waste heat of quenching oil
CN110172551A (en) * 2019-05-20 2019-08-27 南宁学院 Heat treatment quenching liquid cooling system
CN111288048A (en) * 2020-03-03 2020-06-16 宜兴市腾飞装潢机械有限公司 Heat dissipation device for high-power spraying machine

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