CN203255555U - Bulk material anti-blocking device and control system - Google Patents
Bulk material anti-blocking device and control system Download PDFInfo
- Publication number
- CN203255555U CN203255555U CN 201320111237 CN201320111237U CN203255555U CN 203255555 U CN203255555 U CN 203255555U CN 201320111237 CN201320111237 CN 201320111237 CN 201320111237 U CN201320111237 U CN 201320111237U CN 203255555 U CN203255555 U CN 203255555U
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- module
- caking
- hopper
- blockage
- feed bucket
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Abstract
The utility model relates to a bulk material anti-blocking device and a control system. Traditional anti-blocking product mechanical equipment is poor in processing effect, short in service life, and high in maintenance difficulty, has no automatic detection function, can not discover and solves problems timely, needs human intervention, seriously delays the processing time after the problems occur, and enables processing difficulty to be continuously higher. The bulk material anti-blocking device comprises a raw material bin, a transition hopper, a caking and blockage prevention hopper and a straight blanking hopper, and is characterized in that the transition hopper has multiple layers, each layer of the transition hopper is of a wedge-shaped structure, the caking and blockage prevention hopper has multiple layers, each layer of the caking and blockage prevention hopper is of a wedge-shaped structure, a 90-degree dislocation connection mode is adopted between every two adjacent wedge-shaped structures of the transition hopper, four corners of each wedge-shaped structure is an arc transition structure, and a 90-degree dislocation connection mode is adopted between every two adjacent wedge-shaped structures of the caking and blockage prevention hopper. By means of the special mechanical design of the bulk material anti-blocking device and the control system, the problem of material blockage is solved, the entire anti-blocking system achieves automatic control, and the requirement for modern management of enterprises is met.
Description
Technical field
The utility model relates to a kind of loose unpacked material anti-blocking system, relates in particular to a kind of loose unpacked material anti-block apparatus and control system.
Background technology
Loose unpacked material knot is stifled to be that the fields such as the large problem, the especially coal that are perplexing all trades and professions, metallurgy, mine, building materials frequently occur, and brings great threat for normal production of enterprise, if process badly, will injure operating personal personal safety and device security.At present, the domestic and international obstruction of hardening to bulk material storehouse, mainly take the block clearing mode such as oil pressure dredging machine in air bubble, feed bin vibrator, the storehouse, owing to there being the reasons such as potential safety hazard or fault rate height, in each power plant's major part withdraw from use, mainly there are following two aspect key issues in traditional anti-blocking product at present: 1. the mechanical equipment poor processing effect, the life-span is short, maintenance difficulties is large; 2. do not have automatic detection function, can't in time pinpoint the problems and deal with problems, need human intervention, the finishing time that goes wrong seriously lags behind, and intractability is constantly increased.
Summary of the invention
Technical problem to be solved in the utility model provides the loose unpacked material anti-blocking system that a kind of mechanical equipment treatment effect is good and realization is controlled automatically.
The technical solution of the utility model is: a kind of loose unpacked material anti-block apparatus, comprise raw material cabin, transition hopper, anti-caking anti-blockage feed bucket and straight material blanking tube, its special feature is: described transition hopper comprises that multilayer and every layer are wedge structure, described anti-caking anti-blockage feed bucket comprises that multilayer and every layer are wedge structure, adopt 90 ° of dislocation to connect between every layer of wedge structure of described transition hopper, four jiaos of described wedge structure is the arc transition structure, adopts 90 ° of dislocation to connect between every layer of wedge structure of anti-caking anti-blockage feed bucket.
Described transition hopper is four layers, and the anti-caking anti-blockage feed bucket is seven layers.
Described anti-caking anti-blockage feed bucket is connected the suspention rod assembly and connects with transition hopper, be provided with vibrating motor on the described anti-caking anti-blockage feed bucket, and anti-caking anti-blockage feed bucket bottom is provided with gate.
Be welded to connect between described raw material cabin and the transition hopper, the junction of raw material cabin and transition hopper is adopted and is flexibly connected, and adopts between anti-caking anti-blockage feed bucket and the gate to flexibly connect.
A kind of control system of loose unpacked material anti-block apparatus, its special feature is: described control system is autonomous cruise speed system, comprise micro controller system, isolation module, clock module, display module and power module, described isolation module, clock module, display module and power module are connected with micro controller system and are connected, be connected with signal detection module, temperature detecting module, RS485 communication module and relay module on the isolation module, be connected with rapping heating alarm module on the relay module.
Described micro controller system model is STC11F32XE.
Compared with prior art, the beneficial effects of the utility model are:
1. this device adopts the feed bin structure of 90 ° of dislocation welding of unique multistage wedge shape, change material and in hopper, be subjected to force direction, more rational division material stream passed passage, bulkhead and squeeze force that material is subject in dropping process reduce gradually, and cooperate auxiliary rapping function, finally fundamentally solve the feed blocking problem.
2. this device adopts automatic intelligent control, the knot of the various materials of Intelligent Measurement is stifled, and automatically realize starting, control, move rapping equipment, heating device according to the material hopper stopping state, but also intelligent set rapping equipment, heating device operational factor, cycle of run, and automatically tie stifled sound and light alarm and point out, make whole anti-blocking system realize automatic control, satisfied the requirement of enterprise to modern management.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is elaborated.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the scheme drawing of autonomous cruise speed system.
Among the figure: 1. raw material cabin, 2. transition hopper, 3. suspention rod assembly, 4. anti-caking anti-blockage feed bucket, 5. vibrating motor, 6. gate, 7. straight material blanking tube, 8. pneumatic jack hammer, 10. micro controller system, 11, power module, 12, isolation module, 13, clock module, 14, display module, 15, signal detection module, 16, temperature detecting module, 17, the RS485 communication module, 18, relay module, 19, rapping heating alarm module, 20, temperature booster.
The specific embodiment
As shown in Figure 1, a kind of loose unpacked material anti-block apparatus, comprise raw material cabin 1, transition hopper 2 and anti-caking anti-blockage feed bucket 4, transition hopper 2 is welded on raw material cabin 1 end opening and junction for flexibly connecting, anti-caking anti-blockage feed bucket 4 is connected with transition hopper 2 by suspention rod assembly 3, anti-caking anti-blockage feed bucket 4 bottoms are connected with 6 gates, and gate 6 bottoms are provided with straight material blanking tube 7.
Anti-caking anti-blockage feed bucket 4 is seven layers and every layer and is wedge structure, adopt the streamlined structure of 90 ° of dislocation welding, polygonal arc transition between this wedge structure, the inner high-quality corrosion-resistant steel 0Cr18Ni9 that adopts of wedge structure is as liner, the liner fillet adopts the bending roll one-shot forming, the outside fillet of wedge structure adopts solid drawn pipe to be spliced, and guarantees to fit tightly, and plug welding technique is adopted on the plane, guarantee closely one of inside and outside material, vibrating motor 5 and temperature booster 20 are installed on the anti-caking anti-blockage feed bucket 4.
The sectional area of transition hopper 2 and anti-caking anti-blockage feed bucket 4 diminishes from top to bottom gradually, and the wedge shape angle of wedge reduces gradually, guarantees that material is subject to bulkhead in every section wedge shape antagonistic force reduces gradually.
A kind of control system of loose unpacked material anti-block apparatus is autonomous cruise speed system, this control system comprises micro controller system 10, isolation module 12, clock module 13, display module 14 and power module 11, isolation module 12, clock module 13, display module 14 are connected with power module and are connected with micro controller system 10 respectively, be connected with signal detection module 15, temperature detecting module 16, RS485 communication module 17 and relay module 18 on the isolation module 12, be connected with rapping heating alarm module 19 on the relay module 18, the model of micro controller system 10 is STC11F32XE.
Principle of work of the present utility model is: set in control system first and treat machine vibration rapping pitch time, single vibration rapping time and temperature booster operating range, then control button is transferred to auto state, behind the material access to plant, pass through successively raw material cabin 1, transition hopper 2 and anti-caking anti-blockage feed bucket 4, when system occur to be stopped up or mass flow when reducing to some extent, the automatic Vibration on Start-up rapping apparatus of system, until material dredging, arrive automatic stand-by during the time when the time, system's Vibration on Start-up rapping apparatus once stops afterwards by single vibration rapping time service, prescribes a time limit when temperature reaches under the design temperature, start temperature booster, feed bin is operated within the scope of setting.
In actual the use, at straight material blanking tube 7 pneumatic jack hammer 8 is installed when material viscosity is larger.
In sum, the special mechanization design of the utility model has not only solved blockage problem but also the whole anti-blocking system of material and has realized automatic control, has satisfied the requirement of enterprise to modern management.
The above only is preferred embodiments of the present utility model; protection domain of the present utility model is not limited with above-mentioned embodiment; as long as the equivalence that those of ordinary skills do according to the utility model institute disclosure is modified or changed, all should include in the protection domain of putting down in writing in claims.
Claims (6)
1. loose unpacked material anti-block apparatus, comprise raw material cabin (1), transition hopper (2), anti-caking anti-blockage feed bucket (4) and straight material blanking tube (7), it is characterized in that: described transition hopper (2) comprises that multilayer and every layer are wedge structure, described anti-caking anti-blockage feed bucket (4) comprises that multilayer and every layer are wedge structure, adopt 90 ° of dislocation to connect between every layer of wedge structure of described transition hopper (2), four jiaos of described wedge structure is the arc transition structure, adopts 90 ° of dislocation to connect between every layer of wedge structure of anti-caking anti-blockage feed bucket (4).
2. a kind of loose unpacked material anti-block apparatus according to claim 1, it is characterized in that: described transition hopper (2) is four layers, anti-caking anti-blockage feed bucket (4) is seven layers.
3. a kind of loose unpacked material anti-block apparatus according to claim 1, it is characterized in that: described anti-caking anti-blockage feed bucket (4) is connected 2 with transition hopper) connect by suspention rod assembly (3), be provided with vibrating motor (5) on the described anti-caking anti-blockage feed bucket (4), anti-caking anti-blockage feed bucket (4) bottom is provided with gate (6).
4. a kind of loose unpacked material anti-block apparatus according to claim 3, it is characterized in that: be welded to connect between described raw material cabin (1) and the transition hopper (2), the junction of raw material cabin (1) and transition hopper (2) is adopted and is flexibly connected, and adopts between anti-caking anti-blockage feed bucket (4) and the gate (6) to flexibly connect.
5. the control system of a loose unpacked material anti-block apparatus claimed in claim 1, it is characterized in that: described control system is autonomous cruise speed system, comprise micro controller system (10), isolation module (12), clock module (13), display module (14) and power module (11), described isolation module (12), clock module (13), display module (14) is connected 11 with power module) be connected with micro controller system (10) respectively, be connected with signal detection module (15) on the isolation module (12), temperature detecting module (16), RS485 communication module (17) and relay module (18) are connected with rapping heating alarm module (19) on the relay module (18).
6. the control system of a kind of loose unpacked material anti-block apparatus according to claim 5, it is characterized in that: described micro controller system (10) model is STC11F32XE.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320111237 CN203255555U (en) | 2013-03-12 | 2013-03-12 | Bulk material anti-blocking device and control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320111237 CN203255555U (en) | 2013-03-12 | 2013-03-12 | Bulk material anti-blocking device and control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203255555U true CN203255555U (en) | 2013-10-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320111237 Expired - Lifetime CN203255555U (en) | 2013-03-12 | 2013-03-12 | Bulk material anti-blocking device and control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203255555U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105780393A (en) * | 2014-12-26 | 2016-07-20 | 青岛海尔洗衣机有限公司 | Automatic washing agent adding device for washing machine, washing machine and control method of washing machine |
| CN107200186A (en) * | 2017-07-12 | 2017-09-26 | 史丹利化肥宁陵有限公司 | A kind of chemical fertilizer production continuous blanking device |
| CN110789859A (en) * | 2019-11-04 | 2020-02-14 | 江苏威拉里新材料科技有限公司 | 3D prints production of metal powder and prevents stifled unloading hose with shale shaker |
-
2013
- 2013-03-12 CN CN 201320111237 patent/CN203255555U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105780393A (en) * | 2014-12-26 | 2016-07-20 | 青岛海尔洗衣机有限公司 | Automatic washing agent adding device for washing machine, washing machine and control method of washing machine |
| CN107200186A (en) * | 2017-07-12 | 2017-09-26 | 史丹利化肥宁陵有限公司 | A kind of chemical fertilizer production continuous blanking device |
| CN110789859A (en) * | 2019-11-04 | 2020-02-14 | 江苏威拉里新材料科技有限公司 | 3D prints production of metal powder and prevents stifled unloading hose with shale shaker |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131030 |
|
| CX01 | Expiry of patent term |