CN203249508U - Heat pipe waste heat recovery system for aluminum melting furnace - Google Patents

Heat pipe waste heat recovery system for aluminum melting furnace Download PDF

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CN203249508U
CN203249508U CN2013201346370U CN201320134637U CN203249508U CN 203249508 U CN203249508 U CN 203249508U CN 2013201346370 U CN2013201346370 U CN 2013201346370U CN 201320134637 U CN201320134637 U CN 201320134637U CN 203249508 U CN203249508 U CN 203249508U
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waste heat
melting furnace
heat pipe
aluminum melting
recovery system
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向怀林
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HUBEI XIANGFAN XIANGHUA EMCHANICAL EQUIPMENTS Co Ltd
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HUBEI XIANGFAN XIANGHUA EMCHANICAL EQUIPMENTS Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
    • Y02P80/15On-site combined power, heat or cool generation or distribution, e.g. combined heat and power [CHP] supply

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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

本实用新型公开了一种熔铝炉的热管余热回收系统,包括热管余热蒸汽发生器,所述热管余热蒸汽发生器分别与烟气收集管道和排烟烟道连接,所述烟气收集管道通过第二管道与混风机连接,所述第二管道上设置有电动调节阀,所述电动调节阀与自动控制器连接,所述烟气收集管道上设置有测温仪表,所述测温仪表将测得的信息传输给所述自动控制器,所述自动控制器根据收到的信息用于控制电动调节阀。本实用新型的熔铝炉的热管余热回收系统,采用自动混风控温的原理,解决了反射式熔铝炉排烟温度高、常规的余热回收装置难以回收利用的问题;且本系统流程短,回收率高,投资少。

Figure 201320134637

The utility model discloses a heat pipe waste heat recovery system of an aluminum melting furnace. The second pipeline is connected with the mixing fan, the second pipeline is provided with an electric control valve, the electric control valve is connected with the automatic controller, the flue gas collection pipeline is provided with a temperature measuring instrument, and the temperature measuring instrument will The measured information is transmitted to the automatic controller, which is used to control the electric regulating valve according to the received information. The heat pipe waste heat recovery system of the aluminum melting furnace of the utility model adopts the principle of automatic air mixing and temperature control, which solves the problem that the exhaust gas temperature of the reflective aluminum melting furnace is high and the conventional waste heat recovery device is difficult to recycle; and the system flow is short , high recovery rate and low investment.

Figure 201320134637

Description

熔铝炉的热管余热回收系统Heat pipe waste heat recovery system for aluminum melting furnace

技术领域 technical field

本实用新型涉及节能减排余热回收的技术领域,具体涉及一种熔铝炉的热管余热回收系统。  The utility model relates to the technical field of waste heat recovery for energy saving and emission reduction, in particular to a heat pipe waste heat recovery system of an aluminum melting furnace. the

背景技术 Background technique

目前我国大部分熔铝炉还是采用传统的加热技术,其排烟温度一般在920~980℃,带走的热量占能源消耗的45~52%。对这部分余热很大一部分都还没有回收,白白的排入大气。不但造成了能源的巨大浪费,而且还造成了环境污染。  At present, most aluminum melting furnaces in my country still use traditional heating technology. The exhaust gas temperature is generally 920-980°C, and the heat taken away accounts for 45-52% of energy consumption. A large part of this part of waste heat has not been recovered, and it is discharged into the atmosphere in vain. Not only caused a huge waste of energy, but also caused environmental pollution. the

实用新型内容 Utility model content

本实用新型克服了现有技术的不足,提供一种余热回收率高的熔铝炉的热管余热回收系统。  The utility model overcomes the disadvantages of the prior art and provides a heat pipe waste heat recovery system of an aluminum melting furnace with a high waste heat recovery rate. the

考虑到现有技术的上述问题,根据本实用新型的一个方面,为解决上述的技术问题,本实用新型采用以下技术方案:一种熔铝炉的热管余热回收系统,包括热管余热蒸汽发生器,所述热管余热蒸汽发生器分别与烟气收集管道和排烟烟道连接,所述烟气收集管道通过第二管道与混风机连接,所述第二管道上设置有电动调节阀,所述电动调节阀与自动控制器连接,所述烟气收集管道上设置有测温仪表,所述测温仪表将测得的信息传输给所述自动控制器,所述自动控制器根据收到的信息用于控制电动调节阀。  Considering the above-mentioned problems in the prior art, according to one aspect of the present invention, in order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a heat pipe waste heat recovery system for an aluminum melting furnace, including a heat pipe waste heat steam generator, The waste heat steam generator of the heat pipe is respectively connected with the flue gas collection pipe and the smoke exhaust flue. The regulating valve is connected with the automatic controller, and the flue gas collection pipe is provided with a temperature measuring instrument, and the temperature measuring instrument transmits the measured information to the automatic controller, and the automatic controller uses the For controlling the electric regulating valve. the

为了更好地实现本实用新型,进一步的技术方案是:根据本实用新型的一个实施例,所述第二管道上设置有高温截止阀。  In order to better realize the utility model, a further technical solution is: according to an embodiment of the utility model, the second pipeline is provided with a high-temperature cut-off valve. the

根据本实用新型的一个实施例,所述烟气收集管道上设置有第一插板阀。  According to an embodiment of the present utility model, the flue gas collection pipe is provided with a first slide valve. the

根据本实用新型的一个实施例,所述排烟烟道上设置有第二插板阀。  According to an embodiment of the present utility model, a second slide valve is arranged on the exhaust flue. the

根据本实用新型的一个实施例,所述热管余热蒸汽发生器包括汽包和烟箱,所述汽包和烟箱上贯穿有导热元件热管。  According to an embodiment of the utility model, the heat pipe waste heat steam generator includes a steam drum and a smoke box, and a heat pipe of a heat conducting element runs through the steam drum and the smoke box. the

根据本实用新型的一个实施例,所述汽包上设有软进水口。  According to an embodiment of the utility model, the steam drum is provided with a soft water inlet. the

本实用新型还可以是:根据本实用新型的一个实施例,所述汽包上设有蒸汽出口。  The utility model can also be: according to an embodiment of the utility model, the steam drum is provided with a steam outlet. the

与现有技术相比,本实用新型的有益效果是:本实用新型的熔铝炉的热管余热回收系统,采用自动混风控温的原理,解决了反射式熔铝炉排烟温度高,常规的余热回收装置难以回收利用的问题;且本系统流程短,回收率高,投资少,在实验中发现余热回收率可达40%以上,回收烟气余热生产蒸汽供煤气发生炉使用,从而节约能源。  Compared with the prior art, the beneficial effect of the utility model is that: the heat pipe waste heat recovery system of the aluminum melting furnace of the utility model adopts the principle of automatic air mixing and temperature control, and solves the problem of high exhaust gas temperature of the reflective aluminum melting furnace, which is difficult for the conventional The waste heat recovery device is difficult to recycle; and the system has short flow, high recovery rate and low investment. In the experiment, it was found that the waste heat recovery rate can reach more than 40%. The waste heat of flue gas is recovered to produce steam for the gasifier, thus saving energy. the

附图说明 Description of drawings

为了更清楚的说明本申请文件实施例或现有技术中的技术方案,下面将对实施例或现有技术的描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅是对本申请文件中一些实施例的参考,对于本领域技术人员来讲,在不付出创造性劳动的情况下,还可以根据这些附图得到其它的附图。  In order to more clearly illustrate the technical solutions in the embodiment of the present application document or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiment or the prior art. Apparently, the accompanying drawings in the following description The drawings are only references to some embodiments in the present application documents, and those skilled in the art can also obtain other drawings based on these drawings without creative efforts. the

图1示出了根据本实用新型一个实施例的熔铝炉的热管余热回收系统的结构示意图。  Fig. 1 shows a schematic structural diagram of a heat pipe waste heat recovery system of an aluminum melting furnace according to an embodiment of the present invention. the

其中,附图中的附图标记所对应的名称为:1、烟气收集管道,2、第一插板阀,3、混风机,4、第二管道,5、自动控制器,6、电动调节阀,7、高温截止阀,8、测温仪表,9、导热元件热管,10、汽包,11、烟箱,12、软进水口,13、蒸汽出口,14、烟气进口,15、烟气出口,16、排烟烟道,17、第二插板阀。  Among them, the names corresponding to the reference signs in the drawings are: 1. Smoke collection pipe, 2. First flapper valve, 3. Mixer fan, 4. Second pipeline, 5. Automatic controller, 6. Electric valve Regulating valve, 7. High temperature cut-off valve, 8. Temperature measuring instrument, 9. Heat pipe of heat conduction element, 10. Steam drum, 11. Smoke box, 12. Soft water inlet, 13. Steam outlet, 14. Flue gas inlet, 15, Smoke outlet, 16, smoke exhaust flue, 17, the second flapper valve. the

具体实施方式 Detailed ways

下面结合实施例对本实用新型作进一步地详细说明,但本实用新型的实施方式不限于此。  The utility model will be further described in detail below in conjunction with the examples, but the implementation of the utility model is not limited thereto. the

图1示出了根据本实用新型一个实施例的熔铝炉的热管余热回收系统的结构示意图。如图1所示的一种熔铝炉的热管余热回收系统,包括烟气收集系统、混风及温度自动控制系统、热管余热蒸汽发生器以及排烟系统。其中烟气收集系统和排烟系统包括烟气收集管道1、排烟烟道16、第一插板阀2和第二插板阀17;混风及温度自动控制系统包括混风机3、第二管道4、温度控制器、电动调节阀6、测温仪表8;热管余热蒸汽发生器包括设在其中的若干导热元件热管9,所述导热元件热管9内充装有热交换工质,导热元件热管9穿过汽包10壁而设置于烟箱11和汽包10中,同时将热管余热蒸汽发生器分隔成余热回收的加热段和冷凝段。  Fig. 1 shows a schematic structural diagram of a heat pipe waste heat recovery system of an aluminum melting furnace according to an embodiment of the present invention. As shown in Figure 1, a heat pipe waste heat recovery system for an aluminum melting furnace includes a flue gas collection system, an air mixing and temperature automatic control system, a heat pipe waste heat steam generator, and a smoke exhaust system. The smoke collection system and the smoke exhaust system include the smoke collection pipe 1, the smoke exhaust flue 16, the first flapper valve 2 and the second flapper valve 17; the air mixing and temperature automatic control system includes the mixing fan 3, the second Pipeline 4, temperature controller, electric regulating valve 6, temperature measuring instrument 8; the heat pipe waste heat steam generator includes a number of heat conduction element heat pipes 9, the heat conduction element heat pipe 9 is filled with heat exchange working fluid, heat conduction element The heat pipe 9 passes through the wall of the steam drum 10 and is arranged in the smoke box 11 and the steam drum 10, and at the same time separates the heat pipe waste heat steam generator into a heating section and a condensation section for waste heat recovery. the

下面结合附图1做进一步具体的描述:热管余热蒸汽发生器分为汽包10和烟箱11,导热元件热管9贯穿汽包10和烟箱11,烟箱11上设置有烟气进口14和烟气出口15,热管余热蒸汽发生器的烟箱11通过烟气进口14与烟气收集管道1连接,通过烟气出口15和排烟烟道16连接;汽包10上设有软进水口12和蒸汽出口13。所述烟气收集管道1通过第二管道4与混风机3连接,所述第二管道4上设置有电动调节阀6,所述电动调节阀6与自动控制器5连接,所述烟气收集管道1上设置有测温仪表8,所述测温仪表8将测得的信息传输给所述自动控制器5,所述自动控制器5根据收到的信息用于控制电动调节阀6。第二管道4上还可设置高温截止阀7。  A further detailed description will be made below in conjunction with accompanying drawing 1: the heat pipe waste heat steam generator is divided into a steam drum 10 and a smoke box 11, the heat-conducting element heat pipe 9 runs through the steam drum 10 and the smoke box 11, and the smoke box 11 is provided with a smoke inlet 14 and The flue gas outlet 15, the smoke box 11 of the heat pipe waste heat steam generator is connected to the flue gas collection pipe 1 through the flue gas inlet 14, and connected to the flue gas exhaust duct 16 through the flue gas outlet 15; the steam drum 10 is provided with a soft water inlet 12 and steam outlet 13. The flue gas collection pipe 1 is connected to the mixer 3 through the second pipe 4, and the second pipe 4 is provided with an electric regulating valve 6, and the electric regulating valve 6 is connected to the automatic controller 5, and the flue gas collecting The pipeline 1 is provided with a temperature measuring instrument 8, and the temperature measuring instrument 8 transmits the measured information to the automatic controller 5, and the automatic controller 5 is used to control the electric regulating valve 6 according to the received information. A high temperature cut-off valve 7 may also be arranged on the second pipeline 4 . the

第一插板阀2设置在烟气收集管道1上,用于控制烟气收集管道1的通断。  The first gate valve 2 is arranged on the smoke collection pipe 1 and is used to control the on-off of the smoke collection pipe 1 . the

第二插板阀17设置在排烟烟道16上,用于控制排烟烟道16的通断。  The second gate valve 17 is arranged on the smoke exhaust flue 16 and is used for controlling the on-off of the smoke exhaust flue 16 . the

具体使用时,烟气通过混风及温度自动控制系统把温度调节到合适的温度掠过烟箱11内的导热元件热管9的把热量传给汽包10内的软水,使汽包10内软水蒸发为蒸汽,水蒸汽从蒸汽出口13送煤气发生炉使用。  During specific use, the flue gas is adjusted to a suitable temperature through the air mixing and automatic temperature control system, and the heat is transferred to the soft water in the steam drum 10 by passing over the heat conduction element heat pipe 9 in the smoke box 11, so that the soft water in the steam drum 10 Evaporation is steam, and water vapor is sent gas generator to use from steam outlet 13. the

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其它实施例的不同之处,各个实施例之间相同相似部分相互参见即可。  Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. the

尽管这里参照本实用新型的多个解释性实施例对本实用新型进行了描述,但是,应该理解,本领域技术人员可以设计出很多其他的修改和实施方式,这些修改和实施方式将落在本申请公开的原则范围和精神之内。  Although the invention has been described herein with reference to a number of illustrative embodiments of the invention, it should be understood that many other modifications and implementations can be devised by those skilled in the art which will fall within the scope of this application. within the scope and spirit of the principles disclosed. the

Claims (7)

1.一种熔铝炉的热管余热回收系统,其特征在于,包括热管余热蒸汽发生器,所述热管余热蒸汽发生器分别与烟气收集管道和排烟烟道连接,所述烟气收集管道通过第二管道与混风机连接,所述第二管道上设置有电动调节阀,所述电动调节阀与自动控制器连接,所述烟气收集管道上设置有测温仪表,所述测温仪表将测得的信息传输给所述自动控制器,所述自动控制器根据收到的信息用于控制电动调节阀。 1. A heat pipe waste heat recovery system of an aluminum melting furnace, characterized in that it comprises a heat pipe waste heat steam generator, and the heat pipe waste heat steam generator is respectively connected with a flue gas collection pipe and a smoke exhaust flue, and the flue gas collection pipe The second pipeline is connected with the mixing fan, the second pipeline is provided with an electric control valve, the electric control valve is connected with the automatic controller, the flue gas collection pipeline is provided with a temperature measuring instrument, and the temperature measuring instrument The measured information is transmitted to the automatic controller, and the automatic controller is used to control the electric regulating valve according to the received information. 2.根据权利要求1所述的熔铝炉的热管余热回收系统,其特征在于,所述第二管道上设置有高温截止阀。 2. The heat pipe waste heat recovery system of an aluminum melting furnace according to claim 1, wherein a high temperature cut-off valve is arranged on the second pipeline. 3.根据权利要求1所述的熔铝炉的热管余热回收系统,其特征在于,所述烟气收集管道上设置有第一插板阀。 3. The heat pipe waste heat recovery system of an aluminum melting furnace according to claim 1, wherein a first slide valve is arranged on the flue gas collection pipe. 4.根据权利要求1所述的熔铝炉的热管余热回收系统,其特征在于,所述排烟烟道上设置有第二插板阀。 4. The heat pipe waste heat recovery system of an aluminum melting furnace according to claim 1, wherein a second slide valve is arranged on the exhaust flue. 5.根据权利要求1至4任意一项所述的熔铝炉的热管余热回收系统,其特征在于,所述热管余热蒸汽发生器包括汽包和烟箱,所述汽包和烟箱上贯穿有导热元件热管。 5. The heat pipe waste heat recovery system of an aluminum melting furnace according to any one of claims 1 to 4, characterized in that, the heat pipe waste heat steam generator includes a steam drum and a smoke box, and the steam drum and the smoke box run through There are heat pipes with heat conducting elements. 6.根据权利要求5所述的熔铝炉的热管余热回收系统,其特征在于,所述汽包上设有软进水口。 6. The heat pipe waste heat recovery system of an aluminum melting furnace according to claim 5, wherein a soft water inlet is provided on the steam drum. 7.根据权利要求5所述的熔铝炉的热管余热回收系统,其特征在于,所述汽包上设有蒸汽出口。 7. The heat pipe waste heat recovery system of an aluminum melting furnace according to claim 5, wherein a steam outlet is provided on the steam drum.
CN2013201346370U 2013-03-24 2013-03-24 Heat pipe waste heat recovery system for aluminum melting furnace Expired - Fee Related CN203249508U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106090968A (en) * 2016-05-30 2016-11-09 合肥雄川机械销售有限公司 A kind of aluminium melting furnace fume afterheat gradient utilization system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106090968A (en) * 2016-05-30 2016-11-09 合肥雄川机械销售有限公司 A kind of aluminium melting furnace fume afterheat gradient utilization system

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