CN203246827U - Control device monitoring current and rotating speed of elevator in real time - Google Patents
Control device monitoring current and rotating speed of elevator in real time Download PDFInfo
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- CN203246827U CN203246827U CN 201320218073 CN201320218073U CN203246827U CN 203246827 U CN203246827 U CN 203246827U CN 201320218073 CN201320218073 CN 201320218073 CN 201320218073 U CN201320218073 U CN 201320218073U CN 203246827 U CN203246827 U CN 203246827U
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Abstract
The utility model provides a control device monitoring current and rotating speed of an elevator in real time. The control device comprises a current testing device, a speed testing device, a PLC, an industrial personal computer and a protective and alarm device. The current testing device comprises a main motor power supply loop current transformer arranged on the head of the elevator, the output end of the transformer is connected to the input end of an ampere meter, and analog signals output by the ampere meter and pulse signals of the speed testing device can be connected with the PLC which is connected with the industrial personal computer. The output end of the PLC is connected with a starting and stopping switch of the elevator, and the output end of the PLC is further connected with the protective and alarm device. According to the control device, the analog signals output by the ampere meter and pulse signals output by a speed testing inductance type proximity switch are processed by the PLC, and feeding and re-feeding of a feeding procedure device are automatically stopped according to deviations between set current values and rotating speed values in an upper computer of the industrial personal computer and fed-back current values and rotating speed values.
Description
Technical field
The utility model relates to the control setup of a kind of Real Time Monitoring gig electric current and rotating speed, and it is mainly used in feedstuff industry and relevant industries, belongs to technical field of automatic control.
Background technology
Gig is large owing to having operational throughput, hoisting depth is high, it is reliable to operate steadily, the long remarkable advantage that waits of life-span, it is a kind of mechanical load transfer device of anchor fitting, mainly be applicable to the continuous and perpendicular lifting of powdery, graininess and piece material, can be widely used in the lifting of loose unpacked material of feed factory, flour mill, Mi Chang, You Chang, starch factory and grain depot, the port and pier etc. of various scales.
Gig mainly is divided into head, fuselage and support three parts, and head part is by upper housing, imput shaft great wheel parts, and reducing motors etc. are assembled into one; Support component is by the base casing, and driven shaft tail wheel parts and tightening device strike up partnership; Body parts by the machine barrel of varying number respectively vertical superposition get up to become one.Reducing motor energising work, the great wheel entry into service, annular transportation rubber belt moves, hopper under the drive of transportation rubber belt by tail wheel material from ladling out the bottom enclosure of support component, along with load-transfer device rises to the top, walk around the backward lower upset of great wheel, material is poured in the receiving slit.
At first, because the fuselage two ends are connected to form the annular enclosed type structure with head and support respectively, inside is carried out transmission by the transportation rubber belt that the varying number hopper is installed with the great wheel connection of being connected with tail wheel.And layers of material or long-term sideslip wearing and tearing can appear in transportation rubber belt in real work, and unexpected phenomenon of rupture occurs, if in time do not find, can cause the feeding discharge end to stop up, the cleaning difficulty, and maintenance is inconvenient, and the flow process paralysis can't move before and after making.
Secondly, make the slipping of the belt phenomenon because the surface coating wearing and tearing can appear in for a long time use of belt pulley, if initiatively and driven pulley all skid, can cause the belt pulley transportation rubber belt improving material of can't working that dallies.
In addition, if charging control is bad, sends into the support material and too much can cause putty, hopper can't be worked, or gig degree of utilization out of reach optimum regime, affect the process of whole production of fodder, reduced the production efficiency of feed factory.
Yet at present gig charging and mode of operation all can not get Real Time Monitoring, and the feed rate of some apparatus for feeding is not easy control, keep in repair thereby can not in time go and find out what's going on when causing gig that various fault occurs, and cause more large economy loss to the user.
Summary of the invention
The purpose of this utility model provides the control setup of a kind of Real Time Monitoring gig electric current and rotating speed, running state that can the Real Time Monitoring gig, prevent that gig is when improving material, transship, the problem such as stall, make equipment be operated in normal condition or optimum regime, and ensure continuously reliably operation of manufacturing line, and guaranteed constant product quality, improved the production efficiency of feed factory.
The technical solution of the utility model: the control setup of a kind of Real Time Monitoring gig electric current of the present utility model and rotating speed comprises current testing device, speed measuring device, Programmable Logic Controller PLC, industrial computer, protection and warning device, its current testing device comprises the main motor current supply circuit current transformer that is installed in the gig head, the mouth of transformer is connected to the amperemeter/ammtr input end, the analog signal of amperemeter/ammtr output is connected impulse singla and is connected with Programmable Logic Controller PLC with speed measuring device, Programmable Logic Controller PLC is connected with industrial computer; The mouth of Programmable Logic Controller PLC is connected with halt switch with the gig startup, and the mouth of Programmable Logic Controller PLC also is connected with protection and warning device.
Described speed measuring device comprises the bending plate that tests the speed that is bolted on the gig driven shaft; At the gig bearing seat adapter plate that tests the speed is installed, inductance approach switch is fixed on the adapter plate that tests the speed corresponding with the bending plate that tests the speed.
Advantage of the present utility model: the utility model provides the control setup of a kind of simple and effective Real Time Monitoring gig electric current and rotating speed, can gather in real time, calculate to monitor electric current and the rotating speed of gig, and automatically control gig front end feed process equipment start-stop, guarantee that gig work is in optimum regime, according to image data judgment device fault cause, effectively troubleshooting avoids causing more serious economic loss.
Description of drawings
Fig. 1 is functional block diagram of the present utility model.
Fig. 2 is the structural representation of speed measuring device of the present utility model.
Fig. 3 is the current testing device functional block diagram.
The specific embodiment
Such as Fig. 1, Fig. 2: the control setup of the utility model a kind of Real Time Monitoring gig electric current and rotating speed, comprise current testing device, speed measuring device, Programmable Logic Controller PLC, industrial computer, protection and warning device, it is characterized in that: current testing device comprises the main motor current supply circuit current transformer that is installed in the gig head, the mouth of transformer is connected to the amperemeter/ammtr input end, the analog signal of amperemeter/ammtr output is connected impulse singla and is connected with Programmable Logic Controller PLC with speed measuring device, Programmable Logic Controller PLC is connected with industrial computer; The mouth of Programmable Logic Controller PLC is connected with halt switch with the gig startup, and the mouth of Programmable Logic Controller PLC also is connected with protection and warning device.
Described speed measuring device comprises the bending plate 2 that tests the speed that is bolted on the gig driven shaft 5; At gig bearing seat 1 adapter plate 4 that tests the speed is installed, inductance approach switch 3 is fixed on the adapter plate 4 that tests the speed corresponding with the bending plate 2 that tests the speed.
When gig moved, reducing motor drove the rotation of head great wheel by sprocket wheel, and the head great wheel is by transportation rubber belt drive driven shaft tail wheel, gig driven shaft 5, bending plate 2 rotations of testing the speed.Under normal circumstances, when great wheel rotates a circle, test the speed also one week of synchronous rotary of bending plate 2, when the bending plate 2 that tests the speed rotates to inductance approach switch 3 below, inductance approach switch 3 can produce an impulse singla, and with this signal feedback to PLC, carry out accumulation calculating by PLC, this impulse singla is converted to tachometer value.
Fig. 3 is the current testing device functional block diagram:
Current acquisition part in the utility model mainly is the Main motor current that gathers the gig head, be connected to by transformer on the power circuit of gig, the mouth of transformer is connected to the amperemeter/ammtr input end, and the voltage signal output end of the 0-10V of amperemeter/ammtr output is connected on the analog input module among the Programmable Logic Controller PLC.By the PLC conversion process, be current value with this analog signal conversion.
The utility model carries out Real Time Monitoring and collection by Programmable Logic Controller PLC to the rotating speed of driven shaft tail wheel in the Main motor current of gig head and the support, current value and tachometer value according to the setting in the industrial computer upper computer calculate comparison, according to the deviation between setting value and the value of feedback, the equipment that automatic start-stop is relevant.The protection of the digital output end of Programmable Logic Controller PLC and relevant device and warning device are connected, can automatic alarm in case go wrong, and the eliminating fault, guaranteed that the lifting function works normally and efficiently.
Running state that like this can the Real Time Monitoring gig prevents gig when improving material, transships, the problem such as stall, makes equipment be operated in normal condition or optimum regime, and ensures continuously reliably operation of manufacturing line.
Above-described embodiment only is for the utility model example clearly is described, but not is the restriction to embodiment of the present utility model.For those of ordinary skill in the field; on above-mentioned explanation basis, can also make other multi-form variation or changes, and these belong to apparent variation of amplifying out of the present utility model or change still is among the protection domain of the present utility model.
Claims (2)
1. the control setup of a Real Time Monitoring gig electric current and rotating speed, comprise current testing device, speed measuring device, Programmable Logic Controller PLC, industrial computer, protection and warning device, it is characterized in that: current testing device comprises the main motor current supply circuit current transformer that is installed in the gig head, the mouth of transformer is connected to the amperemeter/ammtr input end, the analog signal of amperemeter/ammtr output is connected impulse singla and is connected with Programmable Logic Controller PLC with speed measuring device, Programmable Logic Controller PLC is connected with industrial computer; The mouth of Programmable Logic Controller PLC is connected with halt switch with the gig startup, and the mouth of Programmable Logic Controller PLC also is connected with protection and warning device.
2. the control setup of Real Time Monitoring gig electric current according to claim 1 and rotating speed, it is characterized in that: speed measuring device comprises the bending plate that tests the speed (2) that is bolted on the gig driven shaft (5); At gig bearing seat (1) adapter plate (4) that tests the speed is installed, it is upper corresponding with the bending plate that tests the speed (2) that inductance approach switch (3) is fixed on the adapter plate that tests the speed (4).
Priority Applications (1)
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CN 201320218073 CN203246827U (en) | 2013-04-26 | 2013-04-26 | Control device monitoring current and rotating speed of elevator in real time |
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CN 201320218073 CN203246827U (en) | 2013-04-26 | 2013-04-26 | Control device monitoring current and rotating speed of elevator in real time |
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CN 201320218073 Expired - Fee Related CN203246827U (en) | 2013-04-26 | 2013-04-26 | Control device monitoring current and rotating speed of elevator in real time |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104003262A (en) * | 2014-05-14 | 2014-08-27 | 江苏永钢集团有限公司 | Linkage protection alarm device in elevator |
CN109592343A (en) * | 2019-01-25 | 2019-04-09 | 河南蚂蚁新材料有限公司 | A kind of bucket elevator slip detector and its detection method |
CN111115177A (en) * | 2019-12-30 | 2020-05-08 | 浙江万得凯流体设备科技股份有限公司 | Automatic feeding device for vibrating disc and control method of automatic feeding device |
CN112478648A (en) * | 2020-12-09 | 2021-03-12 | 合肥神马科技集团有限公司 | Electric flat carriage is used for intelligent logistics system between cable enterprise production line process |
CN115828471A (en) * | 2023-02-02 | 2023-03-21 | 广州港股份有限公司 | Conveying regulation and control method and system of grain bucket elevator |
-
2013
- 2013-04-26 CN CN 201320218073 patent/CN203246827U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104003262A (en) * | 2014-05-14 | 2014-08-27 | 江苏永钢集团有限公司 | Linkage protection alarm device in elevator |
CN109592343A (en) * | 2019-01-25 | 2019-04-09 | 河南蚂蚁新材料有限公司 | A kind of bucket elevator slip detector and its detection method |
CN111115177A (en) * | 2019-12-30 | 2020-05-08 | 浙江万得凯流体设备科技股份有限公司 | Automatic feeding device for vibrating disc and control method of automatic feeding device |
CN111115177B (en) * | 2019-12-30 | 2022-03-01 | 浙江万得凯流体设备科技股份有限公司 | Automatic feeding device for vibrating disc and control method of automatic feeding device |
CN112478648A (en) * | 2020-12-09 | 2021-03-12 | 合肥神马科技集团有限公司 | Electric flat carriage is used for intelligent logistics system between cable enterprise production line process |
CN115828471A (en) * | 2023-02-02 | 2023-03-21 | 广州港股份有限公司 | Conveying regulation and control method and system of grain bucket elevator |
CN115828471B (en) * | 2023-02-02 | 2024-02-09 | 广州港股份有限公司 | Conveying regulation and control method and system of grain bucket elevator |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131023 Termination date: 20190426 |