CN203240912U - Device for solving problem of hot water for production and life by waste heat of kiln - Google Patents
Device for solving problem of hot water for production and life by waste heat of kiln Download PDFInfo
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- CN203240912U CN203240912U CN2013201752302U CN201320175230U CN203240912U CN 203240912 U CN203240912 U CN 203240912U CN 2013201752302 U CN2013201752302 U CN 2013201752302U CN 201320175230 U CN201320175230 U CN 201320175230U CN 203240912 U CN203240912 U CN 203240912U
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- water
- kiln
- production
- life
- storage tower
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model relates to a device for solving the problem of hot water for production and life by the waste heat of a kiln. The waste heat of a roller kiln is used, the roller kiln is internally provided with a pipeline made from copper, the water is heated by the waste heat of the roller kiln in a radiation way, and the water enters into a production and life heat storage water tower by virtue of the pressure circulation and the electric circulation of the water and flows to demand points. The waste heat of the roller kiln is used by the device provided by the utility model, so that the problem of the hot water for production and life can be solved. Compared with the normal boiler, the device can solve the problem of hot water, so that the production cost can be reduced, i.e. 1.88 million yuan can be saved by calculating on the basis that one ton of daily ceramic is produced annually.
Description
Technical field
The utility model relates to a kind of device that utilizes the roller way kiln waste heat to solve production, hot water for life.
Background technology
Since the reform and opening-up, China's ceramic industry is along with economic recovery obtains fast development, nowadays qualified in the world Production of Ceramics big country, the consumption big country of becoming.It is global about 70% that the domestic ceramics output of domestic product accounts for, and the display art ceramic yield is 65% of the whole world, and architectural pottery output also accounts for the Gross World Product half of the country.Cheap labor cost and resources advantage constantly strengthen the competitiveness of Chinese Enterprise and product, and the status of China in international ceramic market improves constantly.
When industry is growing, and deposit the series of problems such as production capacity surplus, mineral resources exhaustive exploitation, environmental pollution be serious, be mainly manifested in the following aspects: the one, industry skewness weighing apparatus, the producing region disparate development, production and marketing is unbalance, the 2nd, environmental pollution is serious, energy consumption is high, potter's clay resource exhaustive exploitation, and the 3rd, industry profit level is low, the low materialization of product is serious.Under current global economic integration background, how when obtaining maximum economic benefit, can rationally use again resource, reduce energy consumption, reduce the pollution to environment, make the industry sustainable development, be the China ceramic industry urgent problem
Ceramics Enterprises is used hot water in producing; not only demand is large, and needs stable temperature and stable supply, and usual practice adopts boiler for domestic; perhaps the electrothermal water boiling stove solves; simultaneously employee's life is had a bath, and laundry also must provide with hot water, and solution is taked above method equally usually; but this way need to consume a large amount of electricity, coal, natural gas; also need simultaneously manpower to keep, to economizing on resources, the policy of protection of the environment is disagreed.
Summary of the invention
Purpose of the present invention just provides a kind of prior art defective that overcomes, and adopts the device that solves production, hot water for life with the roller way kiln waste heat.
The purpose of this utility model one realizes by following approach, and it is by water feed apparatus, roller way kiln salband hot pipe network, and water storage tower forms, and wherein, water feed apparatus is comprised of water inlet pipe, stop valve and booster pump; The 100mm-150mm place, kiln bed lower end that roller way kiln salband hot pipe network is located at the roller way kiln salband is " S " type uniform circulation layout, one termination water feed apparatus, one end connects water storage tower by pipeline, water storage tower is located at the outside of roller way kiln, water storage tower is provided with the heat-insulation layer that one layer of heat preservation is cotton and glass fibre is made outward, be installed in liftoff 3m eminence, be provided with water-level gauge in the water storage tower, be provided with a temperature control electromagnetic between roller way kiln salband hot pipe network and the water storage tower.
The present invention utilizes using residual heat from kiln furnace, can solve production, hot water for life problem, solves hot water problem energy savings than routine with boiler, has reduced production cost, calculates according to producing 10000 tons of household chinas per year, can save 1,880,000 yuan.Conventional way is produced 10000 tons of domestic ceramicses per year and need to be produced and the domestic hot-water, could satisfy through adjusting 2 tons of boilers of about needs, 2 tons of boiler for domestic consume 10 tons in coal every day, calculated annual (removing weather rising in summer) in 210 days by year-round operation, need 2100 tons of coals the whole year, and amounting to the mark coal is 2100*0.7143=1500 ton mark coal.Keep two tons of boilers and need 6 people, daily wage is calculated by 100 yuan/people, and the annual labor wage that needs is 210*600=126000.00 unit.Two tons of boilers are kept and are needed motor, and air blast 11kw is arranged, air-introduced machine 30kw, and governing box 0.75kw, annual accumulative total energy charge is 210 days * 24h*41.75kw*0.85 unit/kwh=178857 units.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Wherein: water feed apparatus 1, roller way kiln salband hot pipe network 2, water storage tower 3, water inlet pipe 4, stop valve 5, booster pump 6, roller way kiln salband 7, kiln bed 8, heat-insulation layer 9, water-level gauge 10, temperature control electromagnetic 11.
The specific embodiment
Describe the specific embodiment of the present utility model in detail below in conjunction with accompanying drawing.
The utility model is to utilize the roller kilns waste heat, at the inner copper hot pipe network of Φ 25-50mm of installing of roller way kiln, utilizes roller way kiln waste heat radiation heating, and pressures cycle and electric circulation by water enter production, and life accumulation of heat water tower flows to demand point again.
As shown in Figure 1, a kind ofly utilize that using residual heat from kiln furnace solve to be produced, the device of hot water for life, it is by water feed apparatus 1, roller way kiln salband hot pipe network 2, and water storage tower 3 forms, and wherein, water feed apparatus 1 is comprised of water inlet pipe 4, stop valve 5 and booster pump 6; The 100mm-150mm place, kiln bed 8 lower end that roller way kiln salband hot pipe network 2 is located at roller way kiln salband 7 is " S " type uniform circulation layout, one termination water feed apparatus 1, one end connects water storage tower 3 by pipeline, water storage tower 3 is located at the outside of roller way kiln, be provided with the heat-insulation layer 9 that one layer of heat preservation is cotton and glass fibre is made outside the water storage tower 3, be installed in liftoff 3m eminence, be provided with water-level gauge 10 in the water storage tower 3, be provided with a temperature control electromagnetic 11 between roller way kiln salband hot pipe network 2 and the water storage tower 3.
Stainless steel is adopted in the making of water storage tower 3, the diameter of Φ 1800mm, and circular water tower, outer employing heat-preservation cotton and glass fibre, again painting is installed in liftoff 3m eminence, and outer access Φ 25-50mm water pipe connects running water, to solve the water source.Temperature control electromagnetic 11 is housed, and to solve the automatic temperature-control effect, autoshutdown when temperature is higher than design temperature will be opened automatically when being lower than design temperature.Production, domestic hot-water's demand point adopt Φ 15-Φ 25 running water calibers, introduce operating point and life requirement point after the insulation.
Claims (1)
1. one kind is utilized that using residual heat from kiln furnace solve to be produced, the device of hot water for life, it is characterized in that: it is by water feed apparatus (1), roller way kiln salband hot pipe network (2), water storage tower (3) forms, wherein, water feed apparatus (1) is comprised of water inlet pipe (4), stop valve (5) and booster pump (6); The 100mm-150mm place, kiln bed (8) lower end that roller way kiln salband hot pipe network (2) is located at roller way kiln salband (7) is " S " type uniform circulation layout, one termination water feed apparatus (1), one end connects water storage tower (3) by pipeline, water storage tower (3) is located at the outside of roller way kiln, the outer one layer of heat preservation layer (9) that is provided with of water storage tower (3), be provided with water-level gauge (10) in the water storage tower (3), be provided with a temperature control electromagnetic (11) between roller way kiln salband hot pipe network (2) and the water storage tower (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201752302U CN203240912U (en) | 2013-04-10 | 2013-04-10 | Device for solving problem of hot water for production and life by waste heat of kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201752302U CN203240912U (en) | 2013-04-10 | 2013-04-10 | Device for solving problem of hot water for production and life by waste heat of kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203240912U true CN203240912U (en) | 2013-10-16 |
Family
ID=49318200
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013201752302U Expired - Fee Related CN203240912U (en) | 2013-04-10 | 2013-04-10 | Device for solving problem of hot water for production and life by waste heat of kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203240912U (en) |
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2013
- 2013-04-10 CN CN2013201752302U patent/CN203240912U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131016 Termination date: 20200410 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |