CN203236684U - Injection molding device and injection molding equipment thereof - Google Patents
Injection molding device and injection molding equipment thereof Download PDFInfo
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- CN203236684U CN203236684U CN 201320175101 CN201320175101U CN203236684U CN 203236684 U CN203236684 U CN 203236684U CN 201320175101 CN201320175101 CN 201320175101 CN 201320175101 U CN201320175101 U CN 201320175101U CN 203236684 U CN203236684 U CN 203236684U
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Abstract
The utility model discloses an injection molding device and injection molding equipment. The injection molding device provided by the utility model comprises a mold and a sensor; the mold comprises a moving mold and a mold cavity positioned at one side of the moving mold; the moving mold has an installation hole for installing the sensor; an induction end of the sensor is in flush with a surface at one side of the moving mold, which is close to the mold cavity. The injection molding device provided by the utility model is ingenious in design, convenient to mount and dismount, can acquire the required technology parameters well by utilizing the sensor, meanwhile cannot affect the structure of the mold. Additionally, the utility model also provides the injection molding equipment. The injection molding equipment comprises the injection molding device, after the injection molding equipment is electrically connected with an externally connected data processing device, a display device as well as an injection molding machine and the like through the injection molding device, and after the externally connected data processing device receives data transmitted by the injection molding device and the display device displays, technicians can know the actual state of melt body filing well, and further can regulate and control the molding technology parameters of the injection molding machine, so that the percent of pass of injection molding products is higher.
Description
Technical field
The utility model relates to the injection molding technology field, relates in particular to a kind of injection moulding apparatus and injection-moulding device thereof.
Background technology
In injection molding process, technological parameter is the deciding factor that affects quality of item.At present, technological parameter arranged that the experience that all is based on technology person sets and adjust, this can not make technology person really understand the virtual condition of melt in the mould, therefore, can not come science adjustment and the required technological parameter of control injection moulding according to real data, the injection-molded item quality can not get ensureing.
The utility model content
Main purpose of the present utility model is to provide a kind of injection moulding apparatus and injection-moulding device thereof, be intended to by to melt temperature in the injection moulding process and pressure data Real-time Collection, detection and adjustment to reach the purpose of the quality that improves injection-molded item.
To achieve these goals, the utility model provides a kind of injection moulding apparatus, comprise mould and sensor, wherein, the die cavity that described mould comprises dynamic model and is positioned at described dynamic model one side, be provided for installing the installing hole of described sensor on the described dynamic model, the induction end of described sensor flushes by die cavity one side surface with dynamic model.
Preferably, establish screw thread in the described installing hole, described sensor is provided with the screw structural adaptive with described screw thread away from die cavity one end, and wherein, described sensor cooperates described screw threads for fastening in installing hole by its screw structural.
Preferably, described injection moulding apparatus also comprises pin and top board, and wherein, described pin one end places in the installing hole and withstands on the screw structural of sensor, and the described pin other end withstands on the top board, and described top board is fastened on the mould by removably.
Preferably, described sensor is the temperature and pressure integrated transducer.
Preferably, described sensor comprises data wire, and this data wire passes away from die cavity one side from installing hole.
The utility model further provides a kind of injection-moulding device, comprise injection moulding apparatus, this injection moulding apparatus comprises mould and sensor, wherein, the die cavity that described mould comprises dynamic model and is positioned at described dynamic model one side, be provided for installing the installing hole of described sensor on the described dynamic model, the induction end of described sensor flushes by die cavity one side surface with dynamic model; Described injection-moulding device also comprises data processing equipment, display device and injection machine; Wherein, described sensor is electrically connected with data processing equipment by data wire, and described data processing equipment is electrically connected with display device and injection machine respectively.
The utility model proposes a kind of injection moulding apparatus, by at mould measurement mechanism being set, in injection molding process, can real-time monitor cavity pressure and the temperature of the melt of diverse location in the mould by this measurement mechanism, can well be applied in the injection-moulding device.The utility model also provides a kind of injection-moulding device, this injection-moulding device comprises above-mentioned injection moulding apparatus, by this injection moulding apparatus with after external data treatment facility, display device and injection machine etc. are electrically connected, the skilled worker personnel can receive data that the sensor of injection moulding apparatus transmits and after display device shows at external data processing equipment, better understand the virtual condition of melt filling, the molding technique parameter of the whole and control injection machine of the step of going forward side by side is so that injection-molded item better quality, qualification rate are higher.
Description of drawings
Fig. 1 is the cross-sectional view of injection moulding apparatus one embodiment of the present utility model;
Fig. 2 is the A section enlarged drawing of the injection moulding apparatus of Fig. 1.
The realization of the utility model purpose, functional characteristics and advantage are described further with reference to accompanying drawing in connection with embodiment.
The specific embodiment
Should be appreciated that specific embodiment described herein only in order to explaining the utility model, and be not used in restriction the utility model.
Please refer to shown in Figure 1ly, Fig. 1 is the cross-sectional view of injection moulding apparatus one embodiment of the present utility model; Fig. 2 is the A section enlarged drawing of the injection moulding apparatus of Fig. 1.The utility model one embodiment proposes a kind of injection moulding apparatus, comprise mould 1 and sensor 2, wherein, the die cavity that mould 1 comprises dynamic model and is positioned at dynamic model one side, be provided for the installing hole 3 of sensor installation 2 on the dynamic model, the induction end of sensor 2 flushes by die cavity one side surface with dynamic model.In actual application of the present utility model, installing hole 3 can be arranged on the correct position of mould as required, and the quantity of installing hole 3 can be one or more.In addition, generally speaking, installing hole 3 is for being arranged on the through hole on the mould 1, and sensor 2 or at least induction end of inductor 2 and the die cavity one side seamless combination that installing hole 3 is positioned at mould 1, melt oozes out from the slit between installing hole 3 and the inductor 2 in the injection moulding process to avoid, and this sensor 2 can be pressure sensor or temperature sensor.In addition, sensor 2 transmits data to the external data treatment facility by data wire or wireless technology, and data processing equipment is electrically connected with display device, and data processing equipment is electrically connected with injection machine,
In the injection moulding process of the present utility model, melt temperature and pressure data that data processing equipment records by the sensor Real-time Collection, and in display device, show by pressure and temperature curve feedback, then adjust in real time and control injection-mold process parameter according to its reasonability, until obtain qualified die trial model.The utility model can reduce the micro-judgment error, is conducive to technology person and comes science adjustment and control technological parameter according to real data.
In further implementation process, in order to make things convenient for dismounting and the replacing of sensor in the installing hole 3 of mould 1, establish screw thread in the installing hole 3 of the present utility model, sensor 2 is provided with the screw structural 4 adaptive with this screw thread away from die cavity one end, wherein, sensor 2 is fastened in the installing hole 3 by its screw structural 4 matching threads.The utility model is in actual application, and sensor 2 not only is fixed in the installing hole 3 by screw structural 4, and, when sensor 2 need to be changed, sensor 2 can be back-outed the dismounting of more convenient sensor 2 and replacing in installing hole 3.
In further implementation process, in order to prevent that the mold cavity side is when the injection moulding, because melt causes too greatly sensor in installing hole 3 interior generation displacements to the pressure of sensor effect, injection moulding apparatus of the present utility model also comprises pin 5 and top board 6, wherein, pin 5 one ends place in the installing hole 3 and withstand on the screw structural 4 of sensor 2, and pin 5 other ends withstand on the top board 6, and top board 6 is fastened on the mould 1 by removably.The utility model is in actual application, because top board 6 is fastened on the mould 1, pin 5 one ends are take top board 6 as stressed basic point, the other end withstands on the screw structural 2 of sensor 2, can well eliminate sensor 2 and receive the pressure that mould 1 die cavity one side melt transmits, guarantee that any displacement can not occur sensor 2.Injection moulding apparatus of the present utility model, since sensor can be firm be arranged on mould 1 sidewall, the induction end of sensor 2 can flush with die cavity one side of mould 1 all the time, can not cause because sensor produces the position mould defectiveness, and then cause the defective problem of injection-molded item.
In above embodiment, in order to guarantee to obtain under the prerequisite of temperature required, pressure process parameter, can reduce as far as possible the quantity that installing hole is set on the mould again, sensor 2 in the injection moulding apparatus of the present utility model is the temperature and pressure integrated transducer, this design has avoided arranging respectively installing hole with mounting temperature sensor and pressure sensor on mould, minimizing installing hole 3 that can amplitude peak has reduced manufacture difficulty and the cost of the utility model injection moulding apparatus in the quantity that mould 1 arranges.
In above embodiment, for the degree of accuracy that reduces cost and guarantee the technological parameter data, the sensor 2 with data wire that the utility model adopts, this data wire passes away from die cavity one side from installing hole 3.Be electrically connected with the external data treatment facility by this data wire, realize transfer of data, carry the transmission accuracy more secure.
The utility model also further provides a kind of injection-moulding device, comprise injection moulding apparatus, this injection moulding apparatus comprises mould 1 and sensor 2, wherein, the die cavity that mould 1 comprises dynamic model and is positioned at dynamic model one side, be provided for the installing hole 3 of sensor installation 2 on the dynamic model, the induction end of sensor 2 flushes by die cavity one side surface with dynamic model; In addition, this injection-moulding device also comprises data processing equipment, display device and injection machine; Wherein, sensor 2 is electrically connected with data processing equipment by data wire, and data processing equipment is electrically connected with display device and injection machine respectively.In actual injection moulding process of the present utility model, melt temperature and pressure data that skilled worker personnel Real-time Collection records, and in display device, show by pressure and temperature curve feedback, better understand the virtual condition of melt filling, then adjust in real time and control injection-mold process parameter according to its reasonability, until obtain qualified die trial model.The utility model can reduce the micro-judgment error, is conducive to technology person and comes science adjustment and control technological parameter according to real data.
Shortcoming and defect compared to existing technology, the utility model is by adopting above-mentioned design and improvement, and this is so that the utlity model has following advantage:
(1) injection moulding apparatus of the present utility model design is ingenious, and easy accessibility does not affect again the structure of mould when can well utilize sensor to obtain required technological parameter.
(2) injection-moulding device of the present utility model is conducive to virtual condition and science adjustment and the control technological parameter that the skilled worker personnel better understand melt filling in mould, reduces the micro-judgment error, improves quality of item and qualification rate.
The above only is preferred embodiment of the present utility model; be not so limit claim of the present utility model; every equivalent structure or equivalent flow process conversion that utilizes the utility model specification and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present utility model.
Claims (6)
1. an injection moulding apparatus is characterized in that, comprises mould and sensor, wherein, the die cavity that described mould comprises dynamic model and is positioned at described dynamic model one side is provided for installing the installing hole of described sensor on the described dynamic model, the induction end of described sensor flushes by die cavity one side surface with dynamic model.
2. injection moulding apparatus as claimed in claim 1, it is characterized in that, establish screw thread in the described installing hole, described sensor is provided with the screw structural adaptive with described screw thread away from die cavity one end, wherein, described sensor cooperates described screw threads for fastening in installing hole by its screw structural.
3. injection moulding apparatus as claimed in claim 2 is characterized in that, also comprises pin and top board, wherein, described pin one end places in the installing hole and withstands on the screw structural of sensor, and the described pin other end withstands on the top board, and described top board is fastened on the mould by removably.
4. such as each described injection moulding apparatus of claims 1 to 3, it is characterized in that described sensor is the temperature and pressure integrated transducer.
5. such as each described injection moulding apparatus of claims 1 to 3, it is characterized in that described sensor comprises data wire, this data wire passes away from die cavity one side from installing hole.
6. an injection-moulding device is characterized in that, comprises that described injection-moulding device also comprises data processing equipment, display device and injection machine such as each described injection moulding apparatus of claim 1 to 5; Wherein, described sensor is electrically connected with data processing equipment by data wire, and described data processing equipment is electrically connected with display device and injection machine respectively.
Priority Applications (1)
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CN 201320175101 CN203236684U (en) | 2013-04-09 | 2013-04-09 | Injection molding device and injection molding equipment thereof |
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CN 201320175101 CN203236684U (en) | 2013-04-09 | 2013-04-09 | Injection molding device and injection molding equipment thereof |
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CN 201320175101 Expired - Fee Related CN203236684U (en) | 2013-04-09 | 2013-04-09 | Injection molding device and injection molding equipment thereof |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105313286A (en) * | 2015-11-10 | 2016-02-10 | 广州市香港科大霍英东研究院 | Point electrode capacitive sensor and injection molding machine employing same |
CN105328887A (en) * | 2015-11-10 | 2016-02-17 | 广州市香港科大霍英东研究院 | Melt flow speed and solidification rate detection method based on sensing system for melt state in mold |
CN105328886A (en) * | 2015-11-10 | 2016-02-17 | 广州市香港科大霍英东研究院 | Sensing system and detecting method for melt state in injection mold based on point electrodes |
CN109342514A (en) * | 2018-09-04 | 2019-02-15 | 东莞弗兰德通信科技有限公司 | The dielectric constant measurement method and device of dielectric plastic |
CN111712367A (en) * | 2018-02-13 | 2020-09-25 | 基斯特勒控股公司 | Pressure sensor |
WO2021171619A1 (en) * | 2020-02-28 | 2021-09-02 | 国立大学法人東海国立大学機構 | Molding apparatus |
-
2013
- 2013-04-09 CN CN 201320175101 patent/CN203236684U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105313286A (en) * | 2015-11-10 | 2016-02-10 | 广州市香港科大霍英东研究院 | Point electrode capacitive sensor and injection molding machine employing same |
CN105328887A (en) * | 2015-11-10 | 2016-02-17 | 广州市香港科大霍英东研究院 | Melt flow speed and solidification rate detection method based on sensing system for melt state in mold |
CN105328886A (en) * | 2015-11-10 | 2016-02-17 | 广州市香港科大霍英东研究院 | Sensing system and detecting method for melt state in injection mold based on point electrodes |
CN105328886B (en) * | 2015-11-10 | 2017-10-10 | 广州市香港科大霍英东研究院 | Melt state sensory perceptual system and its detection method in injection mold based on point electrode |
CN111712367A (en) * | 2018-02-13 | 2020-09-25 | 基斯特勒控股公司 | Pressure sensor |
CN109342514A (en) * | 2018-09-04 | 2019-02-15 | 东莞弗兰德通信科技有限公司 | The dielectric constant measurement method and device of dielectric plastic |
WO2021171619A1 (en) * | 2020-02-28 | 2021-09-02 | 国立大学法人東海国立大学機構 | Molding apparatus |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131016 |