A kind of impact mechanism for electric tools
Technical field
The utility model relates to electric hand tool, specifically refers to a kind of impact mechanism for electric tools.
Background technology
Electric wrench be a kind of take power supply or battery as power, be used for the instrument that tights a bolt.In the prior art, electric wrench generally includes the motor that is connected with power supply, and by the transmission mechanism that motor drives, described transmission mechanism transfers energy to and gets rid of in the block hitting, by getting rid of block hitting to the bump of the working head task of finishing the work.The beater mechanism delivery efficiency of existing electric wrench reduces, and moment of torsion is little.
Granted publication number is that the Chinese utility model patent of CN201881326U discloses " a kind of impact mechanism for electric tools ", it comprises and is arranged in the casing by motor-driven transmission mechanism, gets rid of block hitting and power output, describedly gets rid of block hitting and is driven and driven by described transmission mechanism and connect described output shaft; It is characterized in that described transmission mechanism comprises drive, described motor-driven connects the power transmission shaft of this drive, is arranged with two grooves on the perisporium of described drive, and two afterbodys that get rid of block hitting respectively axle are located in two grooves; Two heads that get rid of block hitting connect the power output; Be provided with the first axis hole and the second axis hole corresponding to described afterbody and head interval of getting rid of block hitting on the described power transmission shaft, be equipped with spring in described the first axis hole, the afterbody of conflicting respectively and get rid of block hitting at two in the two ends of spring is provided with in described the second axis hole and can makes two to get rid of the magnet that block hitting is moved simultaneously.The electric wrench that this utility model provides is provided with two with beater mechanism and gets rid of block hitting, and utilize spring energy-storage, utilize magnet to make two to get rid of block hitting and throw away simultaneously, under less power of motor effect, can obtain larger power output, and two are got rid of block hitting and are symmetrical arranged, and the dynamic balancing in the course of work also is guaranteed.The setting of clutch between drive and the motor is so that the work of beater mechanism is more stable; With the engaged element of steel ball as clutch, long service life, cost is low and the course of work in the advantage such as temperature rise is low.But this beater mechanism gets rid of the block hitting startup owing to relying on frictional force to drive, and energy consumption is high, and the action of the output shaft hysteresis certain with respect to electric machine rotation; Simultaneously, because output shaft is to rely on the alternating action of spring and magnetic part to come work under the driving of motor, so the action of output shaft is intermittent, operating efficiency is not high, simultaneously because having brought a fatal problem, be exactly that this beater mechanism can only be used for screw is assembled to existing screw, and to helpless from the merit screw.
Summary of the invention
It is a kind of applied widely and energy consumption is low, the impact mechanism for electric tools of high efficiency that technical problem to be solved in the utility model is that the present situation for prior art provides.
The utility model solves the problems of the technologies described above the technical scheme that adopts: this impact mechanism for electric tools, comprise drive, the axis direction of described drive is provided with the first axis hole of perforation, be provided with power transmission shaft in this first axis hole, an end of power transmission shaft connects the transmission mechanism of this electric tool and drives rotation by transmission mechanism; It is characterized in that: described power transmission shaft rotates and is arranged in described the first axis hole, and torsion spring set is located on the described power transmission shaft, and an end of torsion spring is fixedly connected on the described power transmission shaft, and the other end of torsion spring is fixedly connected on the described drive; Described drive is provided with groove, and the afterbody that gets rid of block hitting rotates by connecting axle and is arranged in the described groove; Described power output is provided with the second axis hole, and the other end of described power transmission shaft is contained in described the second axis hole, and has fit clearance between described power transmission shaft and described the second axis hole; The afterbody of described power output is interval with and symmetrically arranged two piece blocks that protrude towards described drive, and the described head of block hitting that gets rid of is between two blocks; Described power transmission shaft is provided with the storage tank for accommodating steel ball, be contained in the afterbody of the described power transmission shaft of steel ball subtend in the storage tank, also be provided with between the described head that gets rid of block hitting and the described power transmission shaft and make the described block hitting head that gets rid of with respect to the outer elastic component of opening of described power transmission shaft.
In the such scheme, describedly get rid of block hitting and can be designed as one, use one and get rid of the frequency that impacts that block hitting does not affect this beater mechanism, but be applied to impulsive force on the working head can be slightly a little less than.Preferably, described groove has two, is symmetricly set on the described drive; Accordingly, describedly get rid of block hitting and have two, be separately positioned in two grooves.Use two to get rid of block hitting and be symmetrical arranged, impulsive force is stronger, and dynamic balancing is better.
Elastic component in the such scheme can be stage clip or torsion spring.For stage clip, the two ends conflict of stage clip is got final product at the head that gets rid of block hitting and position corresponding to power transmission shaft; When using torsion spring, torsion spring set can be located on the power transmission shaft, the two ends of torsion spring are separately fixed at torsion spring and get rid of on the head position of block hitting.
Compared with prior art, the utility model utilizes the torsion spring accumulation of energy, so the working head of electric tool can be worked immediately with the startup of motor not hysteresis; Avoided simultaneously the problem of the energy consumption waste that the transmission of dependence frictional force brings in the prior art, energy consumption is low, and high efficiency, and is applied widely, not only can be used for the connection of plain screw, and especially be suitable for tightening of tapping screw.In the preferred version, two designs of getting rid of block hitting, so that the job stability of this electric tool is better, impulsive force is larger.Impact mechanism for electric tools provided by the utility model is particularly useful for tapping screw.
Description of drawings
Fig. 1 is the cross-sectional schematic of the utility model embodiment assembly structure;
Fig. 2 is the cutaway view along A-A line among Fig. 1;
Fig. 3 is the cutaway view along B-B line among Fig. 1;
Fig. 4 is the cutaway view along C-C line among Fig. 1;
Fig. 5 is the longitudinal sectional view of drive among the utility model embodiment;
Fig. 6 is the cutaway view along D-D line among Fig. 5;
Fig. 7 is the top view of Fig. 5;
Fig. 8 is the cutaway view (when getting rid of block hitting disengaging block) along A-A line among Fig. 1;
Get rid of the floor map of block hitting among Fig. 9 the utility model embodiment;
Figure 10 is the cutaway view of the utility model embodiment medium power output;
Figure 11 is the side view of Fig. 9.
The specific embodiment
Embodiment is described in further detail the utility model below in conjunction with accompanying drawing.
To shown in Figure 10, this impact mechanism for electric tools comprises such as Fig. 1:
Power transmission shaft 1, the power output shaft that is connected with the driving mechanism of electric tool.The driving mechanism of the electric tool in the present embodiment comprises the motor (not shown) that is arranged in the housing 6, the output shaft connection for transmission mechanism 7 of motor, and an end of power transmission shaft is fixedly connected with the output of transmission mechanism.Transmission mechanism 7 can select according to actual needs of the prior art any one.For the job stability and the service life that guarantee power transmission shaft, the power transmission shaft in the present embodiment is arranged on the bearing 8.The other end of power transmission shaft passes drive 2 and connects power output 3.The afterbody of power transmission shaft is arranged with 11, two storage tanks of two storage tanks, the 11 interior steel balls 13 that are equipped with respectively; The head of power transmission shaft is arranged with two the first stopper slots 12.
Drive 2 is flying wheel, and the axis direction of drive is provided with the first axis hole 21 of perforation, and power transmission shaft 1 passes the first axis hole 21, and has fit clearance between power transmission shaft 1 and the first axis hole 21, so that both relatively rotate.Being arranged with the first groove 22 and the second groove 23, the first grooves 22 on the sidewall of drive 2 centered by the axis of drive is respectively equipped with for connecting two connecting axles 24 that get rid of block hitting 4 on the relative sidewall of groove 23 with being connected.Two are got rid of block hitting 4 and are contained in respectively in the first groove 22 and the second groove 23, and the afterbody that gets rid of block hitting is rotatably connected on the corresponding connecting axle 24.Connecting axle 24 is between storage tank 11 and the first stopper slot 12.Get rid of block hitting 4 and be provided with second stopper slot 41 corresponding with the first stopper slot 12.The two ends of spring 9 are contained in respectively in corresponding the first stopper slot 12 and the second stopper slot 41, thereby two heads that get rid of block hitting are had all the time with respect to power transmission shaft 1 outer trend of opening.
Power output 3 is arranged between the working head (not shown) of drive and electric tool, the kinetic energy of beater mechanism is delivered to carries out work on the working head.The power output is arranged with two blocks 31 of protrusion towards the afterbody of drive 2, make on the end face of power output afterbody and form groove structure.Two head captured of getting rid of block hitting are in this groove and between two blocks.The bottom surface of groove is provided with the second axis hole 32 for accommodating power transmission shaft head; The head rotation of power transmission shaft is arranged in the second axis hole 32.
Torsion spring 5 is the accumulation of energy part in the present embodiment, is set on the power transmission shaft 1, and an end of torsion spring is fixed on the power transmission shaft 1, and the other end of torsion spring is fixed on the drive 2.
The operation principle of this impact mechanism for electric tools is described as an example of tapping screw example.
When off position, two heads that get rid of block hitting are lower outside of the effect of spring and two blocks of conflicting respectively.
Motor gets electric rotation, drives power transmission shaft by transmission mechanism and rotates together, and when power transmission shaft rotated, drive rotated with power transmission shaft under the effect of torsion spring, and two are got rid of block hitting and also rotate together thereupon; Conflict two blocks owing to getting rid of the head of block hitting, so the power output also rotates under two drives of getting rid of block hitting together thereupon, namely power output and motor rotate synchronously, and the working head that acts on the screw turns screw.
Along with the rotation of screw, the suffered resistance of working head is increasing, is delivered to the resistance that gets rid of in the block hitting and increases, thereby the velocity of rotation of the drive that gets rid of the block hitting place is slowed down with respect to power transmission shaft, torsion spring distortion accumulation of energy; Meanwhile, the evagination that is squeezed of two steel balls in the storage tank, get rid of block hitting from the outside extruding of the afterbody that gets rid of block hitting, get rid of block hitting and rotate around connecting axle, get rid of the inside extrusion spring of head of block hitting, yoke (as shown in Figure 8) between disengaging and the block, under the effect of torsion spring, moment quick racing, drive and to get rid of block hitting dynamic impact problem output shaft, the working head that power output shaft is driven impacts screw in rotary screw, force tapping screw be screwed into workpiece.
Finish once impact after, the head that gets rid of block hitting resets under the effect of spring, transposition is conflicted on two blocks, the afterbody that gets rid of block hitting then inwardly rotates, two steel balls enter in separately the storage tank, the afterbody that gets rid of block hitting resets.
Along with being rotated further of motor, this beater mechanism repeats above-mentioned action, and screw is shot in the workpiece.
The power output rotates half cycle and namely impacts once, thus this impact mechanism for electric tools to impact frequency high; And utilize the torsion spring accumulation of energy in the whole process, energy consumption is low; Avoided the high problem of energy consumption that relies on the frictional force transmission to cause in the prior art; And applied widely, not only can be used for the connection of plain screw, and especially be suitable for tightening of tapping screw.