CN203236354U - Self-adaptive machining and control system for diameter of tool bar - Google Patents
Self-adaptive machining and control system for diameter of tool bar Download PDFInfo
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- CN203236354U CN203236354U CN 201320100002 CN201320100002U CN203236354U CN 203236354 U CN203236354 U CN 203236354U CN 201320100002 CN201320100002 CN 201320100002 CN 201320100002 U CN201320100002 U CN 201320100002U CN 203236354 U CN203236354 U CN 203236354U
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Abstract
The utility model provides a self-adaptive machining and control system for the diameter of a tool bar. The self-adaptive machining and control system for the diameter of the tool bar comprises a measuring head, the measuring head is composed of a base, a signal generator and a signal receiver, the signal generator and the signal receiver are symmetrically mounted on the base, and the tool bar is located between the signal generator and the signal receiver which are arranged on the base. According to the self-adaptive machining and control system for the diameter of the tool bar, signal differences are measured in real time through the measuring head to confirm the diameter of the tool bar, the diameter of the tool bar is transmitted to a computation module through a network, data compensation is conducted on a processing graphic file, and therefore machining parameters are corrected in real time. The self-adaptive machining and control system for the diameter of the tool bar can be used cooperatively with existing equipment, real-time measurement and error compensation can be conducted on diameter change of the tool bar in the machining process, therefore, the precision of the feature size of the tool and the product percent of pass can be improved, production cost is reduced, and the effective utilization of sources is improved.
Description
Technical field
The utility model relates to precision cutting tool process equipment field, particularly a kind of control system for processing of self adaptation cutter bar diameter.
Background technology
Cutter (Cutting Tool) is as indispensable precision instrument in the contact processing, and himself precision can have a direct impact for the machining accuracy of part.The processing of precision cutting tool, normally carry out at the five-axle linkage precision grinder that is formed by X-axis, Y-axis, Z axis (along the axial translation shaft of respective coordinates) and B axle, C axle (precision rotation axle), wherein X-axis, Y-axis consist of the vertical two-dimension moving platform of horizontal plane, Z axis is perpendicular to this horizontal plane, the B axle is fixed on the Z axis, be fixed on the output of B axle below with the main shaft of emery wheel group, the C axle that is used for holding cutter blank material is fixed on X-axis.
Make the blank material of precision cutting tool, process, comprise the precise finiss bar of various diameter specifications by centerless grinder or cylindrical grinder, in these cutter bars, exist diameter tolerance skewness even the overproof phenomenon of part.
Yet correlation technique can only preset the graphics processing file, the different cutter bar of diameter tolerance distribution is processed according to preset parameter, and can't in process, make immediate reaction and carry out corresponding compensation for its vary in diameter, this can cause the problem of two aspects: one, and the characteristic size precision of different cutters is uneven, technique controlling difficulty increases; Its two, whether cutter qualified can only determine by measuring after machining, not only operation is loaded down with trivial details, and scrappage is high, thereby causes cost to improve and the wasting of resources.
The utility model content
Can only be according to parameter preset process tool blank material, defects and the problem that cutter characteristic size precision is low, scrappage is high that can't cause with its vary in diameter real-Time Compensation for existing cutting tool machining device, the purpose of this utility model provides a kind of existing equipment vary in diameter that use, that can measure in real time the cutter bar and instant control system for processing of revising the self adaptation cutter bar diameter of graphics processing file of cooperating.
In order to achieve the above object, the utility model provides following technical scheme: a kind of control system for processing of self adaptation cutter bar diameter, it is characterized in that, comprise gauge head, described gauge head is by base, and symmetrical signal generator, the signal receiver that is installed on the base form, and the cutter bar is in the zone of passing along feedstock direction above the base between signal generator, the signal receiver, and gauge head is installed in the grinding machine and is used between the precision rotation axle and emery wheel group of holding cutter bar.
The control system for processing of the self adaptation cutter bar diameter that the utility model provides, utilize gauge head measure in real time signal difference with determine the bar diameter and with Internet Transmission to computing module, then the graphics processing file is carried out compensation data, thereby immediately revise machined parameters.This system and existing equipment are used in conjunction with, can in process, the vary in diameter to the cutter bar measure in real time and error compensation, therefore can improve characteristic size precision and the product percent of pass of cutter, thereby reduce production costs, improve the efficient utilization of resource rate.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do simple the introduction to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of the gauge head in the control system for processing of self adaptation cutter bar diameter of the utility model embodiment.
Fig. 2 is that the control system for processing of the self adaptation cutter bar diameter of the utility model embodiment is applied to the structural representation in the grinding machine.
The specific embodiment
Below in conjunction with accompanying drawing of the present utility model, the technical solution of the utility model is carried out clear, complete description, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 1, the control system for processing of a kind of self adaptation cutter bar diameter that the utility model embodiment provides, comprise gauge head 1, it is by base 13, and symmetrical signal generator 11, the signal receiver 12 that is installed on the base 13 form, and cutter bar 91 is in the zone of passing along feedstock direction above the described base 13 between signal generator 11, the signal receiver 12.Arrow among Fig. 1 represents the light launched to signal receiver by signal generator 11.
As shown in Figure 2, the control system for processing of a kind of self adaptation cutter bar diameter that the utility model embodiment provides, also comprise computing module 2, it is used for cutter bar 91 is carried out diameter tolerance calculating, the compensation of graphics processing file data, described computing module 2 and original digital-control processing system 92 are connected by circuit, and it is connected with signal receiver 12 by input 21.
As shown in Figure 2, the input 21 of described computing module 2 is connected by netting twine 93 with signal receiver 12.Described gauge head 1 is installed in the grinding machine and is used between the precision rotation axle 94 and emery wheel group 95 of holding cutter bar 91.Described computing module 2 is the software program that is installed in the computer 96 with original digital-control processing system 92.Dotted portion among Fig. 2 represents original connected mode of emery wheel group 95 and digital-control processing system 92.
The control system for processing of self adaptation cutter bar diameter provided by the utility model, process the diameter actual measured value of bar zones of different by online detection, and with measurement result by the netting twine real-time Transmission to computer, by computing module measured value and theoretical value are carried out difference calculating, then the vary in diameter amount with gained compensates to next section graphic file to be processed.Like this when carrying out following process, digital-control processing system can be processed according to the graphic file after the compensation automatically, thereby solved traditional handicraft can only be carried out with parameter preset indifference processing to the cutter bar defective, improved dimensioned precision and the production qualification rate of cutter.
The above; it only is the specific embodiment of the present utility model; but protection domain of the present utility model is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; can expect easily changing or replacing, all should be encompassed within the protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of described claim.
Claims (1)
1. the control system for processing of a self adaptation cutter bar diameter, it is characterized in that, comprise gauge head, described gauge head is by base, and symmetrical signal generator, the signal receiver that is installed on the base forms, the cutter bar is in the zone of passing along feedstock direction above the base between signal generator, the signal receiver, and described gauge head is installed in the grinding machine and is used between the precision rotation axle and emery wheel group of holding cutter bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320100002 CN203236354U (en) | 2013-03-05 | 2013-03-05 | Self-adaptive machining and control system for diameter of tool bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320100002 CN203236354U (en) | 2013-03-05 | 2013-03-05 | Self-adaptive machining and control system for diameter of tool bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203236354U true CN203236354U (en) | 2013-10-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320100002 Expired - Fee Related CN203236354U (en) | 2013-03-05 | 2013-03-05 | Self-adaptive machining and control system for diameter of tool bar |
Country Status (1)
| Country | Link |
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| CN (1) | CN203236354U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108237252A (en) * | 2016-12-27 | 2018-07-03 | 无锡深南电路有限公司 | A kind of IC support plates high-precision milling machine processing method |
-
2013
- 2013-03-05 CN CN 201320100002 patent/CN203236354U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108237252A (en) * | 2016-12-27 | 2018-07-03 | 无锡深南电路有限公司 | A kind of IC support plates high-precision milling machine processing method |
| CN108237252B (en) * | 2016-12-27 | 2019-07-12 | 无锡深南电路有限公司 | A kind of IC support plate high-precision milling machine processing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131016 Termination date: 20210305 |