CN203235642U - Film coating wrinkle and spot solving system - Google Patents
Film coating wrinkle and spot solving system Download PDFInfo
- Publication number
- CN203235642U CN203235642U CN 201320247739 CN201320247739U CN203235642U CN 203235642 U CN203235642 U CN 203235642U CN 201320247739 CN201320247739 CN 201320247739 CN 201320247739 U CN201320247739 U CN 201320247739U CN 203235642 U CN203235642 U CN 203235642U
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- film
- liquid
- hopper
- electric carving
- spot
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Abstract
The utility model relates to the technical field of film production, and in particular relates to a film coating wrinkle and spot solving system in the film static removing process. The film coating wrinkle and spot solving system mainly comprises a trough and a compression roller, wherein an electric carving smooth roller is arranged above the trough; the compression roller is arranged above the electric carving smooth roller and a film roll; the film roll is fixed in the center of the roller core through a rail, and is inserted between the electric carving smooth roller and the compression roller; a scraper is arranged at one side of the electric carving smooth roller. According to the system, the equipment energy output can be improved, the utilization rate is improved by 50 percent, the speed is improved from 100m/minute to 150m/minute, and the product yield is improved to 98 percent from 92 percent which is the yield before transformation, so that the product quality can be improved, the situations of unstable quality, high waste, low yield and the like caused by film coating wrinkle and spot can be solved, and the production cost can be saved.
Description
Technical field
The utility model relates to the thin film fabrication techniques field, is specifically related to a kind of film and destatics in the process, solves film coated and crumples and the spot system.
Background technology
In the coating production process, need to destatic film, but because SPVC destatics the film that causes in the process and is out of shape, crumples, abrades, aluminium lamination can occur after placement a period of time is oxidized to mottled, the speed of equipment is also opened unhappy, and production capacity seldom goes out rate and can only reach about 92%, cause waste, product quality can't satisfy client's requirement.
The utility model content
The utility model is for the problems referred to above, provide a kind of solution film coated to crumple and the spot system, its purpose is: improve equipment capacity, product quality, solve the situations such as film coated is crumpled and spot brings the quality shakiness, it is large to waste, yield poorly, saved production cost.
Technical solution of the present utility model:
A kind of solution film coated is crumpled and the spot system, mainly comprise hopper 1 and pressure roller 3, it is characterized in that: described hopper 1 top is equipped with a cover electric carving smooth roll 2, described pressure roller 3 is installed in electric carving smooth roll 2 and film volume top, described film volume is fixed from volume core center by track and is interted between electric carving smooth roll 2 and pressure roller 3, and described electric carving smooth roll 2 one sides are equipped with scraper 4.
Fill in the described hopper 1 and destatic liquid, and get by the swing-around trajectory band and to destatic liquid and film cigarette and touch.
The described liquid that destatics is added in the hopper 1 by liquid-adding device, and described liquid-adding device is provided with liquid outlet, and described liquid outlet is connected connection by pipeline with hopper, also be provided with control valve on the described liquid outlet.
Described hopper 1 below is provided with infrared distance sensor, and described infrared distance sensor and controller are electrically connected, and described controller control control valve opens and closes.
The beneficial effects of the utility model:
The utility model improves equipment capacity, utilization rate has also improved 50%, realization speed rises to 150 m/mins by 100 m/mins, product goes out rate 92% bringing up to about 98% before transform, improved product quality, solve the situations such as film coated is crumpled and spot brings the quality shakiness, it is large to waste, yield poorly, saved production cost.
Description of drawings
Fig. 1 is before membrane system structural representation of the utility model transformation.
Fig. 2 is afterwards membrane system structural representation of the utility model transformation.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing:
As shown in Figure 1, Destaticizing device film coated before transforming is crumpled and the spot system, in the film production process, by steel rider rotation film winding sound electricity liquid, film passes through from steel rider, enter baking oven system by the extruding of three rollers, but can occur the aluminium lamination oxidation by the film that this kind method is produced after placement a period of time, film surface forms mottled, easily crumples, quality does not reach the Customer Standard requirement, causes oil, electricity, waste of material very large.
As shown in Figure 2: system is by installing a cover electric carving smooth roll 2 additional after transforming in the coating Destaticizing device, electric carving smooth roll 2 is installed in the hopper top, pressure roller 3 is installed in electric carving smooth roll 2 and film volume top, the film volume is from the fixing control in volume core center by steel track, intert at electric carving smooth roll 2 middle with pressure roller 3, in equipment runs up process, rotation film volume, fill in the hopper 1 and destatic liquid and get liquid to film by the track rotating band and roll up, scraper 4 is installed in electric carving smooth roll 2 one sides, can accurately adjust the expense of static liquid according to the film volume, overcome static liquid error, enter again baking oven 5, satisfy destaticing requirement, finish the subsequent production needs.
In order to make destaticing liquid and can automatically add in the hopper 1, the utility model has also been done following improvement: destatic liquid and be added in the hopper 1 by liquid-adding device, liquid-adding device is provided with liquid outlet, liquid outlet is connected connection by pipeline with hopper, also be provided with control valve on the liquid outlet, hopper 1 below is provided with infrared distance sensor, and infrared distance sensor is connected with controller, and controller control control valve opens and closes.
The specific works process:
By the liquid that destatics in electric carving smooth roll 2 and the pressure roller 3 controlling diaphragm winding feeding grooves 1, by scraper 4 adjustment of electric carving smooth roll 2 one sides measure suitable destatic the liquid expense after, avoid static liquid error, equipment is in the process of running up, rotation film volume, fill in the hopper 1 and destatic liquid and get liquid to film by the track rotating band and roll up, enter again baking oven 5, solve the problem that destatics.Implement by this kind method, enter baking oven system because of the extruding of three rollers before changing, because easily there is error in static liquid measure degree, cause the problems such as film distortion, scratch, destatic and the aluminium lamination oxidation occurs after rear film is placed a period of time, film surface forms mottled, the problem such as easily crumple, quality does not reach the Customer Standard requirement, causes oil, electricity, waste of material very large.Film coated is crumpled and spot brings the situations such as quality is unstable, waste is large, yield poorly thereby solve, and has saved production cost.
To sum up, the utility model produces a desired effect.
Claims (4)
1. a solution film coated is crumpled and the spot system, mainly comprise hopper (1) and pressure roller (3), it is characterized in that: described hopper (1) top is equipped with a cover electric carving smooth roll (2), described pressure roller (3) is installed in electric carving smooth roll (2) and film volume top, described film volume is fixed from volume core center by track and is interted between electric carving smooth roll (2) and pressure roller (3), and described electric carving smooth roll (2) one sides are equipped with scraper (4).
2. a kind of solution film coated is crumpled and the spot system as claimed in claim 1, it is characterized in that: fill in the described hopper (1) and destatic liquid, and get by the swing-around trajectory band and to destatic liquid and film cigarette and touch.
3. a kind of solution film coated is crumpled and the spot system as claimed in claim 1, it is characterized in that: the described liquid that destatics is added in the hopper (1) by liquid-adding device, described liquid-adding device is provided with liquid outlet, described liquid outlet is connected 1 by pipeline with hopper) connect, also be provided with control valve on the described liquid outlet.
4. a kind of solution film coated is crumpled and the spot system as claimed in claim 1, it is characterized in that: described hopper (1) below is provided with infrared distance sensor, and described infrared distance sensor and controller are electrically connected, and described controller control control valve opens and closes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320247739 CN203235642U (en) | 2013-05-09 | 2013-05-09 | Film coating wrinkle and spot solving system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320247739 CN203235642U (en) | 2013-05-09 | 2013-05-09 | Film coating wrinkle and spot solving system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203235642U true CN203235642U (en) | 2013-10-16 |
Family
ID=49312976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320247739 Expired - Lifetime CN203235642U (en) | 2013-05-09 | 2013-05-09 | Film coating wrinkle and spot solving system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203235642U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104971854A (en) * | 2015-05-03 | 2015-10-14 | 佛山市崇源机械有限公司 | Combined cross grain roller coating technology |
-
2013
- 2013-05-09 CN CN 201320247739 patent/CN203235642U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104971854A (en) * | 2015-05-03 | 2015-10-14 | 佛山市崇源机械有限公司 | Combined cross grain roller coating technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131016 |
|
| CX01 | Expiry of patent term |