CN203234750U - Automatic assembly system of vacuum blood collection tube - Google Patents
Automatic assembly system of vacuum blood collection tube Download PDFInfo
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- CN203234750U CN203234750U CN 201320261013 CN201320261013U CN203234750U CN 203234750 U CN203234750 U CN 203234750U CN 201320261013 CN201320261013 CN 201320261013 CN 201320261013 U CN201320261013 U CN 201320261013U CN 203234750 U CN203234750 U CN 203234750U
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- test tube
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Abstract
The utility model relates to the technical field of medical apparatuses and instruments, in particular to an automatic assembly system of a vacuum blood collection tube. A work platform body is formed by an upper layer supporting plate, a rotary station disc and a lower layer supporting plate, a tube assembly device is formed by a test tube bracket, a tube assembly track, a tube assembly tool and a test tube temporary storing device, an atomizing liquid adding device is formed by a descending track, an injection nozzle support, a driving air cylinder and a fine measurement liquid pump, a covering cap device is formed by a covering cap bracket, a covering cap track and a covering cap extracting device, and the covering cap extracting device is formed by a descending track, an expanding plug and a vacuum suction nozzle. The work platform body of the automatic assembly system of the vacuum blood collection tube is of a three-layer structure, the time loss caused by transmission of a test tube clamp between traditional stations is eliminated, the distance between the stations is shortened, the land occupying area is saved, the three-layer structure is compact and effectively uses the space, the land occupying area is only 3-4 square meters, a sum of the land occupying area of the automatic assembly system and the land occupying area of peripheral accessory equipment is no more than 8 square meters, and the land occupying area of the automatic assembly system is far less than that of other equipment.
Description
Technical field
This utility model relates to technical field of medical instruments, relates in particular to a kind of vacuum test tube automatic setup system.
Background technology
At present, along with a large amount of uses of self-reacting device and the preservation of blood are had higher requirement to blood sample original traits stability, vacuum blood drawing technique has been broken through only be safe requirement, the original traits of its accuracy, specimen, hold time and the performance indications such as the cooperation of pipe machine, test tube intensity can be as the foundation of estimating the vacuum test tube quality, so people are also more and more higher to the requirement of the production technology of vacuum tube and equipment.
The production equipment of vacuum tube in the market mainly comprises: comprise microfilling machine, liquid-filling machine, centrifugal swing dryer, add the glue machine, tube filling machine, capping machine, drying equipment, the quantitative liquid feeding equipment that atomizes, automatic tray mounting equipment, mostly there is following shortcoming in this kind equipment in the market: 1, device layout is unreasonable, thereby causes the inadequate lean of production process; 2, production efficiency is low; 3, poor, the poor reliability of production process homogeneity of product (such as neglected loading lid, liquid feeding precision, the spraying uniformity etc.); 4, the occupation of land space is large, and then causes whole production process cost high by the shortcoming of above existence.
Given this, have and to provide a kind of vacuum test tube automatic setup system to solve the problems referred to above.
Summary of the invention
The technical problems to be solved in the utility model is: provide a kind of simple in structure, easy to operate simple, reliability is high, efficient is high, take up an area little vacuum test tube automatic setup system.
The technical scheme that solves its technical problem employing is:
A kind of vacuum test tube automatic setup system, comprise job platform and be arranged on tubulature device on the job platform, the spraying liquid-adding device, drying device, the block device, the dress rest device, described job platform main body is by being used for fixedly tubulature device, the spraying liquid-adding device, the upper strata supporting plate of block device, being used for fixedly, the rotary work station dish of test tube anchor clamps consists of with the lower floor's supporting plate that is built-in with electric appliance control box, upper strata supporting plate and lower floor's supporting plate are affixed by pillar, the rotary work station dish is connected with the lower floor supporting plate by driving shaft, evenly is provided with the test tube anchor clamps on this rotary work station dish centered by driving shaft, and described pillar one side is provided with the dress rest device; Described tubulature device is made of the test tube carriage that is inclined to set and tubulature track and the tubulature frock and the test tube buffer that are vertical setting, taper backplate and the test tube carriage of tubulature track arrival end are affixed, this tubulature track export end is connected with the tubulature localizer that is vertical setting, the outlet spout of this tubulature localizer is put into the corresponding cooperation of the mouth of pipe with the swabber, the outlet spout place of this test tube frock is provided be used to the driving strobe track that vertically moves, this test tube frock outlet spout and the corresponding cooperation of test tube buffer inlet pipe mouth, this test tube buffer and upper strata supporting plate are affixed, this test tube buffer outlet spout and the corresponding cooperation of test tube anchor clamps; Described spraying liquid-adding device is made of downing track, injection nozzle carrier, driving cylinder, smart quantity of fluid pump, described downing track one end and upper strata supporting plate are affixed, this downing track other end is provided with injection nozzle carrier, be provided with the driving cylinder between this injection nozzle carrier and the upper strata supporting plate, be provided with nozzle on this injection nozzle carrier, the import of this nozzle is connected with smart quantity of fluid delivery side of pump by pipeline; Described block device is made of the block carriage that is inclined to set, the block extraction element of blocking a shot track and being vertical setting, the block backplate of block track arrival end is affixed with the block carriage, block track export end advances the corresponding cooperation of medicated cap mouth with the block extraction element, this block extraction element goes out medicated cap mouth and the corresponding cooperation of test tube anchor clamps, described block extraction element by downing track, rise the plug and vacuum slot consist of, this downing track one end and upper strata supporting plate are affixed, this downing track other end is provided with vacuum slot, is provided with the plug that rises on this vacuum slot.
Further improvement of the utility model is: be provided with positioning detector on the tubulature localizer of described tubulature device, be provided with alignment sensor on the tubulature localizer of described tubulature device, this tubulature localizer is provided with anti-voltage regulator tube device with the junction that drives strobe track.
Further improvement of the utility model is: described smart quantity of fluid pump is made of liquid cylinder and pushing piston, and this liquid cylinder and pushing piston all are arranged on the uplink path, and this uplink path and upper strata supporting plate are affixed.
Further improvement of the utility model is: be provided with oscillator in the block track of described block device.
Further improvement of the utility model is: described dress rest device is made of foam holder container and conveyer chain, and the exit, lower end of this foam holder container is connected with the import of conveyer chain.
Owing to having adopted technique scheme, the beneficial effects of the utility model are:
The job platform of vacuum test tube automatic setup system of the present utility model adopts three-decker, the rotary work station dish that arranges between job platform upper strata supporting plate and the lower floor's supporting plate can rotate the station that fixed angle arranges varying number according to the demand of system with the rotary work station dish at every turn, work simultaneously to realize the test tube anchor clamps on a plurality of stations, therefore eliminated the loss of time that the transmission of test tube anchor clamps causes between traditional station, not only the station spacing is dwindled, saved floor space, and the three-decker compactness is effectively utilized the space, floor space only has the 3-4 square meter, add auxiliary device floor space less than 8 square meters on every side, far below using miscellaneous equipment.
This utility model in whole tubulature process since the tubulature localizer on positioning detector is housed, accurately test tubes whether put in place, tubulature, prevent neglected loading.Tubulature track below tangent plane is packed into for anti-voltage regulator tube device prevents the test tube of upside-down mounting, this device also the shape purposes such as triangle, circular arc, rectangle be the part that the test tube of stop upside-down mounting has more the formal dress test tube, stop it to enter.
This utility model in whole liquid feeding process. adopt 50-200 to prop up simultaneously liquid feeding, one-off realizes finishing liquid feeding, each adds nozzle for liquid has independent smart quantity of fluid pump that liquid is provided, make liquid feeding Zhou Qi<=6 seconds, Jing Du<=0.0008ml realizes the lifting of precision and efficient.Each smart quantity of fluid pump discharge can be established check valve and be extracted in the pump to guarantee liquid, and does not reflux when guaranteeing liquid feeding.
This utility model adopts radiation+hot blast mode greatly to improve drying effect in dry run, improves drying efficiency.
This utility model adds in the block process whole, the block extraction element adopts in rise plug and the vacuum slot clamping pattern not guarantee to cover, can the block checkout gear be set at the block extraction element simultaneously, inspection suction nozzle vacuum is covered phenomenon to have determined whether, very to guarantee capping medicated cap effect.Possess vision-based detection or photoelectric detection function and effectively prevent the neglected loading phenomenon.
Description of drawings
Fig. 1 is this utility model structural representation.
Fig. 2 is this utility model tubulature apparatus structure schematic diagram.
Fig. 3 is this utility model spraying liquid-adding device schematic diagram.
Fig. 4 is this utility model spraying liquid-adding device essence quantity of fluid pump configuration schematic diagram.
Fig. 5 is this utility model block apparatus structure schematic diagram.
Fig. 6 is this utility model dress rest device structural representation.
Among the figure: dress rest device 1, upper strata supporting plate 2, block device 3, electric appliance control box 4, tubulature device 5, pillar 6, rotary work station dish 7, lower floor's supporting plate 8, spraying liquid-adding device 9, test tube anchor clamps 10, test tube carriage 11, tubulature track 12, tubulature frock 13, test tube buffer 14, taper backplate 15, tubulature localizer 16, drive strobe track 17, positioning detector 18, downing track 19, injection nozzle carrier 20, drive cylinder 21, nozzle 22, smart quantity of fluid pump 23, liquid cylinder 24, uplink path 25, pushing piston 26, drive rod 27, block carriage 28, block backplate 29, oscillator 30, block track 31, block extraction element 32, vacuum slot 33, rise and fill in 34, the foam holder holds 35, conveyer chain 36.
The specific embodiment
Below in conjunction with drawings and Examples invention is described further:
A kind of vacuum test tube automatic setup system, comprise job platform and be arranged on tubulature device 5 on the job platform, spraying liquid-adding device 9, drying device, block device 3, dress rest device 1, described job platform main body is by being used for fixedly tubulature device 5, spraying liquid-adding device 9, the upper strata supporting plate 2 of block device 3, being used for fixedly, the rotary work station dish 7 of test tube anchor clamps 10 consists of with the lower floor's supporting plate 8 that is built-in with electric appliance control box 4, upper strata supporting plate 2 is affixed by pillar 6 with lower floor's supporting plate 8, rotary work station dish 7 is connected with lower floor supporting plate 8 by driving shaft, centered by driving shaft, evenly be provided with test tube anchor clamps 10 on this rotary work station dish 7, described pillar 6 one sides are provided with dress rest device 1, and described dress rest device 1 is made of foam holder container 35 and conveyer chain 36, and the exit, lower end of this foam holder container 35 is connected with the import of conveyer chain 36; Described tubulature device 5 is made of the test tube carriage 11 that is inclined to set and tubulature track 12 and the tubulature frock 13 and the test tube buffer 14 that are vertical setting, the taper backplate 15 of tubulature track 12 arrival ends is affixed with test tube carriage 11, these tubulature track 12 ports of export are connected with the tubulature localizer 16 that is vertical setting, the outlet spout of this tubulature localizer 16 and the corresponding cooperation of tubulature frock 13 inlet pipe mouths, be provided with positioning detector 18 on the tubulature localizer 16, this tubulature localizer 16 is provided with anti-voltage regulator tube device with the junction that drives strobe track 17.
The outlet spout place of this test tube frock 13 is provided be used to the driving strobe track 17 that vertically moves, these test tube frock 13 outlet spouts and the corresponding cooperation of test tube buffer 14 inlet pipe mouths, this test tube buffer 14 is affixed with upper strata supporting plate 2, these test tube buffer 14 outlet spouts and the 10 corresponding cooperations of test tube anchor clamps; Described spraying liquid-adding device 9 is by downing track 19, injection nozzle carrier 20, drive cylinder 21, essence quantity of fluid pump 23 consists of, described downing track 19 1 ends and upper strata supporting plate 2 are affixed, these downing track 19 other ends are provided with injection nozzle carrier 20, be provided with between this injection nozzle carrier 20 and the upper strata supporting plate 2 and drive cylinder 21, be provided with nozzle 22 on this injection nozzle carrier 20, the import of this nozzle 22 is connected by the outlet of pipeline with smart quantity of fluid pump 23, this essence quantity of fluid pump 23 is made of liquid cylinder 24 and pushing piston 26, this liquid cylinder 24 and pushing piston 26 all are arranged on the uplink path 25, and this uplink path 25 is affixed with upper strata supporting plate 2.Described block device 3 is made of the block carriage 28 that is inclined to set, block track 31 and the block extraction element 32 that is vertical setting, the block backplate 29 of block track 31 arrival ends is affixed with block carriage 28, block track 31 ports of export advance the corresponding cooperation of medicated cap mouth with block extraction element 32, are provided with oscillator 30 in the block track 31 of block device 3.This block extraction element 32 goes out medicated cap mouth and the 10 corresponding cooperations of test tube anchor clamps, described block extraction element 32 by downing track 19, rise the plug 34 and vacuum slot 33 consist of, these downing track 19 1 ends and upper strata supporting plate 2 are affixed, these downing track 19 other ends are provided with vacuum slot 33, are provided with the plug 34 that rises on this vacuum slot 33.
The automatic assemble flow of vacuum test tube of the present utility model is summarized as follows:
First step tubulature: test tube is placed perpendicular to test tube carriage 11, and test tube drops on the tubulature localizer 16 by tubulature track 12 under action of gravity, and positions by tubulature localizer 16; After the test tube location is complete, tubulature frock 13 is moved under the drive that drives strobe track 17 by servo or step motor drive, when the test tube mouth of tubulature frock 13 cooperated the location with the test tube mouth of tubulature localizer 16 after, test tube was by the action of gravity tubulature frock 13 of automatically packing into by row; After the test tube of tubulature frock 13 is filled, tubulature frock 13 moves down by the drive that drives strobe track 17, when tubulature frock 13 runs to test tube buffer 14 top, the cylinder that drives on the strobe track 17 is opened the flashboard that is arranged on tubulature frock 13 bottoms, and test tube is because action of gravity falls into test tube buffer 14 automatically; When the test tube anchor clamps 10 of rotary work station dish 7 moved under the test tube buffer 14, cylinder was opened the flashboard that is arranged on tubulature buffer 14 bottoms, test tube since action of gravity automatically fall in the test tube anchor clamps 10.Finish automatic mounting plumber order.In whole tubulature process, owing on the tubulature localizer positioning detector 18 being housed, whether test tubes puts in place, tubulature, prevents neglected loading.Tubulature track 12 below tangent plane is packed into for anti-voltage regulator tube device prevents the test tube of upside-down mounting, this device also the shape purposes such as triangle, circular arc, rectangle be the part that the test tube of stop upside-down mounting has more the formal dress test tube, stop it to enter.This device also can work independently or join other structure and turn distribution.
Second step liquid feeding: in the time of under the test tube anchor clamps 10 arrival nozzles 22 of rotary work station dish 7, the pushing piston 26 promotion liquid cylinders 24 interior liquid that driving cylinder 21 driving nozzles 22 prolong downing track 19 arrival assigned address rear drives essence quantity of fluid pumps 23 enter nozzle 22 rear atomizings adding test tubes by pipeline, can realize that 100 or 200 arms are the test tube quantity of corresponding test tube carriage, one-off realizes finishing liquid feeding.
The 3rd step is dry: adopt radiation+hot blast mode greatly to improve drying effect, improve drying efficiency.
The 4th step added block: block is placed perpendicular to block carriage 28.Block is because action of gravity enters block track 31 automatically, open oscillator 30, block is arranged by rule guaranteed to arrange effect, after block is booked, the downing track 19 that block extraction element 32 arranges by upper strata supporting plate 2 moves to directly over the block track 31, then block extraction element 32 descending extraction blocks move to test tube anchor clamps 10 and are placed on above the test tube.This device also can work independently or join other structure and turn distribution.
The 5th step vacuum tamponade: evacuation pressure cap device adopts the two-stage pattern, Effective Raise vacuum precision and production efficiency (be extra heavy pipe is slightly taken out, tubule carefully take out).(place the vacuum (-tight) housing case outside such as cylinder, motor screw mandrel etc., effectively reduction cover casing is long-pending shortens the pumpdown time to the pressure cap power set, reduces the evacuation volume, to raise the efficiency with energy-conservation simultaneously.
The 6th step automatic tray mounting goes on foot for knowing altogether because of the 6th, does not explain.
The above; it only is most preferred embodiment of the present utility model; be not that this utility model is done any pro forma restriction; any those of ordinary skill in the art; do not breaking away from the technical solutions of the utility model scope situation; utilize the method content of above-mentioned announcement that technical solutions of the utility model are made many possible changes and modification, all belong to the scope of claims protection.
Claims (5)
1. vacuum test tube automatic setup system, comprise job platform and be arranged on tubulature device on the job platform, the spraying liquid-adding device, drying device, the block device, the dress rest device, it is characterized in that: described job platform is by being used for fixedly tubulature device, the spraying liquid-adding device, drying device, the upper strata supporting plate of block device, being used for fixedly, the rotary work station dish of test tube anchor clamps consists of with the lower floor's supporting plate that is built-in with electric appliance control box, upper strata supporting plate and lower floor's supporting plate are affixed by pillar, the rotary work station dish is connected with the lower floor supporting plate by driving shaft, evenly be provided with the test tube anchor clamps on this rotary work station dish centered by driving shaft, described pillar one side is provided with the dress rest device; Described tubulature device is made of the test tube carriage that is inclined to set and tubulature track and the tubulature frock and the test tube buffer that are vertical setting, taper backplate and the test tube carriage of tubulature track arrival end are affixed, this tubulature track export end is connected with the tubulature localizer that is vertical setting, the outlet spout of this tubulature localizer is put into the corresponding cooperation of the mouth of pipe with the swabber, the outlet spout place of this test tube frock is provided be used to the driving strobe track that vertically moves, this test tube frock outlet spout and the corresponding cooperation of test tube buffer inlet pipe mouth, this test tube buffer and upper strata supporting plate are affixed, this test tube buffer outlet spout and the corresponding cooperation of test tube anchor clamps; Described spraying liquid-adding device is made of downing track, injection nozzle carrier, driving cylinder, smart quantity of fluid pump, described downing track one end and upper strata supporting plate are affixed, this downing track other end is provided with injection nozzle carrier, be provided with the driving cylinder between this injection nozzle carrier and the upper strata supporting plate, be provided with nozzle on this injection nozzle carrier, the import of this nozzle is connected with smart quantity of fluid delivery side of pump by pipeline; Described block device is made of the block carriage that is inclined to set, the block extraction element of blocking a shot track and being vertical setting, the block backplate of block track arrival end is affixed with the block carriage, block track export end advances the corresponding cooperation of medicated cap mouth with the block extraction element, this block extraction element goes out medicated cap mouth and the corresponding cooperation of test tube anchor clamps, described block extraction element is made of downing track and vacuum slot, this downing track one end and upper strata supporting plate are affixed, this downing track other end is provided with vacuum slot, is provided with the plug that rises on this vacuum slot.
2. vacuum test tube automatic setup system according to claim 1 is provided with alignment sensor on the tubulature localizer of described tubulature device, and this tubulature localizer is provided with anti-voltage regulator tube device with the junction that drives strobe track.
3. vacuum test tube automatic setup system according to claim 1, described smart quantity of fluid pump is made of liquid cylinder and pushing piston, and this liquid cylinder and pushing piston all are arranged on the uplink path, and this uplink path and upper strata supporting plate are affixed.
4. vacuum test tube automatic setup system according to claim 1 is provided with oscillator in the block track of dress cap device.
5. vacuum test tube automatic setup system according to claim 1, described dress rest device is made of foam holder container and conveyer chain, and the exit, lower end of this foam holder container is connected with the import of conveyer chain.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201320261013 CN203234750U (en) | 2013-05-14 | 2013-05-14 | Automatic assembly system of vacuum blood collection tube |
Applications Claiming Priority (1)
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CN 201320261013 CN203234750U (en) | 2013-05-14 | 2013-05-14 | Automatic assembly system of vacuum blood collection tube |
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CN203234750U true CN203234750U (en) | 2013-10-16 |
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CN 201320261013 Expired - Fee Related CN203234750U (en) | 2013-05-14 | 2013-05-14 | Automatic assembly system of vacuum blood collection tube |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105082051A (en) * | 2015-08-31 | 2015-11-25 | 重庆开奇科技发展有限公司 | Flow rotary production device for blood sampling pipes |
-
2013
- 2013-05-14 CN CN 201320261013 patent/CN203234750U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105082051A (en) * | 2015-08-31 | 2015-11-25 | 重庆开奇科技发展有限公司 | Flow rotary production device for blood sampling pipes |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131016 Termination date: 20140514 |