CN203220840U - Vertical modular molecular sieve adsorber - Google Patents
Vertical modular molecular sieve adsorber Download PDFInfo
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- CN203220840U CN203220840U CN 201320193742 CN201320193742U CN203220840U CN 203220840 U CN203220840 U CN 203220840U CN 201320193742 CN201320193742 CN 201320193742 CN 201320193742 U CN201320193742 U CN 201320193742U CN 203220840 U CN203220840 U CN 203220840U
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Abstract
The utility model relates to a vertical modular molecular sieve adsorber which is mainly applied in air separation systems. The vertical modular molecular sieve adsorber provided by the utility model comprises a vertical shell, wherein a hollow sealing cavity is formed in the vertical shell, at least one adsorption module is installed on the vertical shell, the adsorption module is composed of a raw material gas inlet, a product gas outlet and an adsorption layer, more than two adsorption modules are arranged up and down, and the adsorption modules are connected in parallel to work; the two adsorption modules are separated by a cavity separation seal head fixed in the vertical shell, the cavity separation seal head divides the upper and lower parts of the hollow sealing cavity into mutually disconnected separate sealing cavities, and each adsorption module is corresponding to one separate sealing cavity; the adsorption layer of one adsorption module is fixed in the separate sealing cavity, and the raw material gas inlet and the product gas outlet of the adsorption module are fixed on the vertical shell and are communicated with the separate sealing cavity. The vertical modular molecular sieve adsorber provided by the utility model expands the application range of the vertical adsorption structure to large equipment so as to avoid the complicated structures and high accident rates of horizontal adsorbers and radial flow adsorbers.
Description
Technical field
The utility model relates to a kind of vertical type module chemoattractant molecule sieve absorber, is mainly used in the space division system.
Background technology
In the space division system that is applied to fields such as petrochemical industry, natural gas, molecular sieve adsorber belongs to key equipment.During molecular sieve adsorber work, usually work, another regeneration, standby each other.In the process of regeneration, the excursion of the operating temperature of container reaches 150 ° more than the C, reciprocation cycle.Under given conditions, the effect of expanding with heat and contract with cold that this cycle occurs can produce alternate stress at internal tank, has worsened the force status of container, has increased design difficulty.
Distinguish from version, that molecular sieve adsorber mainly contains is vertical, horizontal, three types of radial flows.Wherein simple, the adsorption layer even flow field of vertical adsorber structure, dependable performance; Horizontal adsorber structure displacement volume is big, but force status is abominable, floor space big, need bear the easy fault rate height of complicated alternate stress, adsorption layer that expands with heat and contract with cold and cause; Radial flow adsorber structure complexity,, adsorption layer accident rate height high to the requirement of internals material.
Fig. 2 is vertical molecular sieve adsorber structural representation.In vertical absorber device, air-flow is distributed symmetrically in adsorption layer evenly, and the height of adsorption layer can freely be selected as required, so the function of adsorbent can be fully played.But, absorber is handled the increase of unstripped gas Capability Requirement along with technological process, the specification of absorber can be increasing, be mainly reflected in the increasing of the diameter of absorber, to increase the flow area of adsorption layer, but the increasing of its diameter is subjected to the restriction of traffic condition, so its displacement volume is restricted.Up to the present, vertical molecular sieve adsorber belongs to that manufacturing process is the most ripe, stress performance is best, the version that reliability is the highest, floor space is minimum.
Fig. 3 is horizontal molecular sieve adsorber structural representation, is the another kind of common form of molecular sieve adsorber.Horizontal absorber satisfies at diameter under the prerequisite of traffic condition, can increase the flow area of adsorption bed by adjusting the length of container, thereby the displacement volume geometric ratio of molecular sieve adsorber is increased.But horizontal absorber is when work, and its saddle support part force status is abominable, so thickness of shell strengthens; Because the influence of expanding with heat and contract with cold, second saddle support 7 can periodically come and go mobile, can produce corresponding alternate stress in the housing of container, and the resistance when its intensity and bearing move is suitable, need consider the fatigue rupture that this operating mode causes during design; Be subjected to the influence of geometry, its bed height is restricted, and adsorption efficiency is low; In mobile process, if the asynchronous generation of the distortion of the distortion of housing and adsorption bed, the accident that also can cause bed to leak.
The Chinese invention patent application that application number is 201010601631.0, name is called the compact adsorbent bed of modularization discloses a kind of adsorbent equipment of modularized design, and this adsorbent bed structure comprises a plurality of modularization adsorbent beds unit.There is following shortcoming in it:
1, a plurality of modularization adsorbent bed unit communicates in adsorbent bed, and shares the common gas passage that is built in adsorbent bed,
In actual applications, disturb big between a plurality of modularization adsorbent beds unit, the mass flow discrepancy of modularization adsorbent bed unit is even, the flow of modularization adsorbent bed unit, the place ahead is big, the flow of modularization adsorbent bed unit, rear is little, error is bigger, is unfavorable for early stage flow and the module number designing and calculating of carrying out according to demand.
2, this adsorbent bed is not suitable for vertical installation, needs horizontal installation, and is just illustrated in figures 1 and 2 as this patent application, also has numerous shortcomings of horizontal molecular sieve adsorber during work.
3, structure is comparatively complicated, has increased design and manufacturing cost.
The utility model content
Technical problem to be solved in the utility model is to overcome deficiency of the prior art and vertical type module chemoattractant molecule sieve absorber that a kind of reasonable in design is provided, this vertical type module chemoattractant molecule sieve absorber is on the design feature that keeps vertical molecular sieve adsorber, make the range of application of vertical adsorption structure expand main equipment to and get on, thereby can avoid labyrinth and the high accident rate of horizontal absorber, radial flow adsorber.
The technical scheme in the invention for solving the above technical problem is: a kind of vertical type module chemoattractant molecule sieve absorber, comprise upright shell, form sealed cavity in the upright shell, it is characterized in that: in described upright shell at least one adsorption module is installed, described adsorption module is made up of raw material gas inlet, product gas outlet, adsorption layer, plural adsorption module upper and lower settings, each adsorption module parallel operation; Separated by the branch chamber end socket that is fixed in the upright shell between two adsorption modules, branch chamber end socket is separated into not connected sealing separate space up and down with described sealed cavity, and each adsorption module is all corresponding with a sealing separate space; The adsorption layer of an adsorption module is fixed in the sealing separate space, and raw material gas inlet and the product gas outlet of this adsorption module are fixed on the upright shell, and communicate with the sealing separate space.
The raw material gas inlet of adsorption module described in the utility model and product gas outlet are fixed on the side of upright shell.
The utility model fixedly has skirt in the bottom of described upright shell.
The utility model compared with prior art has following advantage and effect: the utility model carries out modularization to adsorption structure, and these adsorption module stacks are installed, and has kept the vertical structure of vertical molecular sieve adsorber; But because adsorption module parallel operation, so its adsorption capacity is unrestricted, its adsorption capacity is directly proportional with the quantity of module in theory, select the quantity of adsorption module to get final product according to the requirement of its displacement volume, and the time spent is done in the operating temperature cyclically-varying of each adsorption module, the effect of being expanded with heat and contract with cold, its internal stress is loaded with self always and is equated, so can not produce corresponding alternate stress; This structure has kept the advantage of vertical absorber, has solved the restricted problem of its displacement volume again, has avoided the labyrinth of horizontal adsorption layer and radial flow adsorption layer simultaneously.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is vertical molecular sieve adsorber structural representation.
Fig. 3 is horizontal molecular sieve adsorber structural representation.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing and by embodiment.
Referring to Fig. 1, the utility model embodiment comprises upright shell 1, and upright shell 1 is compression shell.Form sealed cavity 2 in the upright shell 1.
In upright shell 1 at least one adsorption module 3 is installed, adsorption module 3 is made up of raw material gas inlet 31, product gas outlet 32, adsorption layer 33, plural adsorption module 3 upper and lower settings, each adsorption module 3 parallel operation.Separated by the branch chamber end socket 4 that is fixed in the upright shell 1 between two adsorption modules 3, branch chamber end socket 4 is separated into not connected sealing separate space 21 up and down with sealed cavity 2, and each adsorption module 3 is all corresponding with a sealing separate space 21.The adsorption layer 33 of an adsorption module 3 is fixed in the sealing separate space 21, and the raw material gas inlet 31 of this adsorption module 3 and product gas outlet 32 are fixed on the side of upright shell 1, and communicate with sealing separate space 21.
Each adsorption module 3 shares the upright shell 1 of a cover pressurized.Each adsorption module 3 parallel operation, namely when work, one unstripped gas of handling in the absorber external demand is divided into several parts and enters each adsorption module 3 respectively through raw material gas inlet 31, each adsorption module 3 independent process enters the unstripped gas in it, do not disturb each other, the product gas of handling the back generation synthesizes one again outside absorber after product gas outlet 32 is discharged.
4 of branch chamber end sockets bear the maximum differential pressure that respectively seals separate space 21, are non-pressure parts.
Adsorption layer 33 is consistent with the adsorption layer of vertical absorber.
The raw material gas inlet 31 of adsorption module 3 and product gas outlet 32 are fixed on the side of upright shell 1, can make things convenient for the design of stack up and down of a plurality of adsorption modules 3.
Hydraulics is checked: service behaviour of the present utility model has been carried out following check by the fluent Fluid Mechanics Computation, and result of calculation is very satisfied:
1, the piping bias current is checked.Under the prerequisite of setting pressure, temperature, flow, flow through up and down the flow error of the adsorption layer 33 in two adsorption modules 3 less than 1%, be beneficial to early stage flow and the module number designing and calculating of carrying out according to demand.
2, check in the adsorption layer flow field.Utilize porous media simulation adsorption layer, existing adsorption module passes through reasonable Arrangement, the even flow field in the adsorption layer, and no bias current, backflow, eddy current take place, so can guarantee adsorption efficiency.
3, divide end socket 4 loads in chamber to check.Suppose that raw material gas inlet 31 is in the design pressure state, product gas outlet 32 is in atmospheric pressure state, this operating mode is similar to extreme decompression operating mode, and the pressure reduction that this time-division chamber end socket 4 bears is less than 10KPa, so branch chamber end socket 4 can adopt various patterns such as flat board, ellipse, sphere.When adopting oval and sphere end socket, its calculated thickness is 4mm only, so security is high.
In the present embodiment, in upright shell 1 two adsorption modules 3 are installed, be the first adsorption module 3a and the second adsorption module 3b, the first adsorption module 3a is made up of the first raw material gas inlet 31a, the first product gas outlet 32a, the first adsorption layer 33a, the second adsorption module 3b is made up of the second raw material gas inlet 31b, the second product gas outlet 32b, the second adsorption layer 33b, the first adsorption module 3a and the second adsorption module 3b upper and lower settings, the first adsorption module 3a and the second adsorption module 3b parallel operation.Separated by the branch chamber end socket 4 that is fixed in the upright shell 1 between the first adsorption module 3a and the second adsorption module 3b, owing to be two adsorption modules in the present embodiment, therefore be provided with a branch chamber end socket 4, this minute, chamber end socket 4 was separated into the not connected first sealing separate space 21a and the second sealing separate space 21b up and down with sealed cavity 2, the first adsorption module 3a is corresponding with the first sealing separate space 21a, and the second adsorption module 3b is corresponding with the second sealing separate space 21b.The first adsorption layer 33a of the first adsorption module 3a is fixed among the first sealing separate space 21a, and the first raw material gas inlet 31a of this first adsorption module 3a and the first product gas outlet 32a are fixed on the side of upright shell 1, and communicates with this first sealing separate space 21a.The second adsorption layer 33b of the second adsorption module 3b is fixed among the second sealing separate space 21b, and the second raw material gas inlet 31b of this second adsorption module 3b and the second product gas outlet 32b are fixed on the side of upright shell 1, and communicates with this second sealing separate space 21b.
In order to understand the performance advantage of utility model product intuitively, now enumerate an example design and carry out performance comparison.Class1 is the present embodiment structure, is 40000Nm with a cover 8000 type air separation plants with, air capacity disposal ability
3The vertical molecular sieve adsorber of/h is the basis, and by modularized design and the assembling to this vertical molecular sieve adsorber, its processing flow to air mass flow doubles, and can be used for 15000 air separation plants; Type 2 is the horizontal molecular sieve adsorber that a cover 15000 type air separation plants are used, and its air-treatment ability is 80000Nm
3/ h.
Now some characterisitic parameters with Class1 and 2 two kinds of equipment of type compare, and detailed results sees Table 1:
Table 1:15000 type air separation plant molecular sieve adsorber parameter comparison
As known from Table 1, the weight of equipment of the utility model product is lighter than horizontal molecular sieve adsorber, and the adsorbent use amount is saved and reached about 25%.The more important thing is that the utility model uses product structure simple, dependable performance.Since lack the particulars of radial flow adsorber, detailed comparison do not done, but the utility model is simple in structure, material requirements is low, good these advantages of security, is that radial flow adsorber is incomparable.
Claims (3)
1. a vertical type module chemoattractant molecule sieves absorber, comprise upright shell, form sealed cavity in the upright shell, it is characterized in that: in described upright shell at least one adsorption module is installed, described adsorption module is made up of raw material gas inlet, product gas outlet, adsorption layer, plural adsorption module upper and lower settings, each adsorption module parallel operation; Separated by the branch chamber end socket that is fixed in the upright shell between two adsorption modules, branch chamber end socket is separated into not connected sealing separate space up and down with described sealed cavity, and each adsorption module is all corresponding with a sealing separate space; The adsorption layer of an adsorption module is fixed in the sealing separate space, and raw material gas inlet and the product gas outlet of this adsorption module are fixed on the upright shell, and communicate with the sealing separate space.
2. vertical type module chemoattractant molecule according to claim 1 sieves absorber, and it is characterized in that: the raw material gas inlet of described adsorption module and product gas outlet are fixed on the side of upright shell.
3. vertical type module chemoattractant molecule according to claim 1 sieves absorber, and it is characterized in that: skirt is fixedly arranged at the bottom in described upright shell.
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CN 201320193742 CN203220840U (en) | 2013-04-17 | 2013-04-17 | Vertical modular molecular sieve adsorber |
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CN 201320193742 CN203220840U (en) | 2013-04-17 | 2013-04-17 | Vertical modular molecular sieve adsorber |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103212272A (en) * | 2013-04-17 | 2013-07-24 | 中空能源设备有限公司 | Vertical modular molecular sieve adsorber |
CN106582199A (en) * | 2016-12-30 | 2017-04-26 | 华北水利水电大学 | Vertical molecular sieve adsorber with lateral gas entering |
CN107149847A (en) * | 2017-06-02 | 2017-09-12 | 张家港市艾尔环保工程有限公司 | Vertical type module activated carbon storage tank |
-
2013
- 2013-04-17 CN CN 201320193742 patent/CN203220840U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103212272A (en) * | 2013-04-17 | 2013-07-24 | 中空能源设备有限公司 | Vertical modular molecular sieve adsorber |
CN106582199A (en) * | 2016-12-30 | 2017-04-26 | 华北水利水电大学 | Vertical molecular sieve adsorber with lateral gas entering |
CN107149847A (en) * | 2017-06-02 | 2017-09-12 | 张家港市艾尔环保工程有限公司 | Vertical type module activated carbon storage tank |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20131002 Effective date of abandoning: 20141217 |
|
RGAV | Abandon patent right to avoid regrant |