CN203216862U - Tapered roller end face defect detection system - Google Patents
Tapered roller end face defect detection system Download PDFInfo
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- CN203216862U CN203216862U CN 201320215559 CN201320215559U CN203216862U CN 203216862 U CN203216862 U CN 203216862U CN 201320215559 CN201320215559 CN 201320215559 CN 201320215559 U CN201320215559 U CN 201320215559U CN 203216862 U CN203216862 U CN 203216862U
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- taper roller
- detection system
- feed
- swinging
- defects detection
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Abstract
The utility model discloses a tapered roller end face defect detection system. The system comprises a vibrating disk, a linear feeder, a rotary conveyor, a stepping motor and image acquisition devices, wherein a discharge port of the vibrating disk is connected with the linear feeder, the rotary conveyor is driven by the stepping motor and is provided with a plurality of through channels for receiving tapered rollers from the linear feeder, the image acquisition devices are located on two sides of the rotary conveyor, and the lower part of the rotary conveyor is provided with a sorting mechanism for sorting the qualified and defective tapered roller products. According to the tapered roller end face defect detection system, the detection efficiency and the detection accuracy for the bearing tapered rollers can be improved.
Description
Technical field
The utility model relates to the bearing roller detection range, relates in particular to a kind of taper roller plate defects detection system.
Background technology
Bearing roller is the vitals of bearing, and the quality of rolling body quality has directly influenced reliability and the life-span of bearing.At present bearing roller mainly is by human eye surface and the end face of rolling body to be carried out visualize, or by means of magnifier observation rolling body whether flaw is arranged.Artificial visually examine's method needs a large amount of testing staff, and the long-time observation of people's eyes easily produces tired, has influence on quality and the efficient of detection, is unsuitable for automated production.
The utility model content
The technical problems to be solved in the utility model is: taper roller plate defects detection system is provided, can improves detection efficiency and the accuracy of detection of bearing roller.
To achieve these goals, the technical solution adopted in the utility model is: taper roller plate defects detection system, comprise linear feed device, swinging feed appliance, stepper motor and image collecting device, the swinging feed appliance is driven by stepper motor, and the swinging feed appliance is provided with a plurality of for the groove that receives from the taper roller of linear feed device, image collecting device is positioned at the both sides of swinging feed appliance, and swinging feed appliance bottom is provided with the sorting mechanism for sorting taper roller certified products and substandard products.
The entrance of described linear feed device is connected with the discharging opening of vibrating disk.
Described swinging feed appliance is made up of feed table and outer ring set collar, and described groove is uniformly distributed on the feed table outer wall, and groove and the outer ring set collar corresponding with it constitute the conveying mechanism of taper roller jointly.
Described sorting mechanism is certified products feed opening and the waste product feed opening of being located at the set collar bottom, the certified products feed opening is positioned at a last station of waste product feed opening, the porch of certified products feed opening is provided with gate, the opening and closing of gate are controlled by gate controller, and gate controller links to each other with computing machine.
The spacing of described groove bottom and set collar is greater than the minimum diameter of taper roller to be detected, less than the maximum gauge of taper roller to be detected.
This detection system also comprises secondary light source.
Described image collecting device adopts the CCD camera.
The thickness of swinging feed appliance is less than the height of taper roller to be detected.
The beneficial effect that the utility model brings is: this system features in convenient, save the labour, improved work efficiency and precision greatly, adopted this detection system can realize in 1 second detection to roller end face, realize the production automation, and reduced the roller wearing and tearing that manual detection causes.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the utility model swinging feed appliance.
Wherein, 1. vibrating disk, 2. linear feed device, 3. swinging feed appliance, 31. feed tablies, 32. set collars, 33. grooves, 34. certified products feed openings, 35. waste product feed openings, 36. gates, 4. stepper motor, 5. image collecting device, 6. taper roller.
Embodiment
The utility model is described in further detail below in conjunction with drawings and the specific embodiments.
As shown in Figure 1 and Figure 2, a kind of taper roller plate defects detection system, comprise linear feed device 2, swinging feed appliance 3, stepper motor 4 and image collecting device 5, the feeding mouth of linear feed device 2 is connected with the discharging opening of vibrating disk 1,1 pair of taper roller 6 of vibrating disk sorts, make the big small end of taper roller the orientation unanimity enter linear feed device 2.Vibrating disk 1 can be replaced by travelling belt, and travelling belt is provided with for the big small end of taper roller is adjusted consistent gear type setting gauge.Swinging feed appliance 3 is driven by stepper motor 4, and it is provided with a plurality of for the groove 33 that receives from the taper roller 6 of linear feed device 2, groove 33 circumferentially evenly distributes along swinging feed appliance 3, and groove 33 can be for being arranged at feed table 31 peripheries and the circular platform type passage roller coupling; Groove 33 also can be the groove of semicircle or V-type, if groove, then swinging feed appliance 3 is made up of feed table 31 and outer ring set collar 32, and feed table 31 is driven by stepper motor 4, and the groove of semicircle or V-type and outer ring set collar 32 form the transfer passage that size is just held taper roller.The spacing of bottom portion of groove and set collar 32 is greater than the minimum diameter of taper roller 6 to be detected, less than the maximum gauge of taper roller 6 to be detected, in case roller is got swinging feed appliance 3.Described feed table 31 is by stepper motor 4 its rotational angles of control, make linear feed device 2 accurately taper roller 6 microcephalies be sent into swinging feed appliance 3 in advance, and the 31 liang of grooves in set collar 32 bottoms and feed table, 33 corresponding positions arrange certified products feed opening 34 and waste product feed opening 35 respectively, certified products feed opening 34 is positioned at a station on the waste product feed opening 35, the porch of certified products feed opening 34 is provided with gate 36, and the opening and closing of gate 36 are controlled by gate controller.The both sides that described image collecting device 5 is arranged at swinging feed appliance 3 can catch the position of roller end face, this detection system also comprises secondary light source, make the end face that image collecting device 5 can clear seizure taper roller 6 to be detected, image collecting device 5 output terminals are connected with computing machine.Computing machine receives the image information from image collecting device 5, and it is carried out Treatment Analysis; If detect the both-end defectiveness of taper roller 6, then computing machine output steering order drives gate 36 and closes to gate 36 controllers, makes defective rolling body fall into the waste product feed opening, sends into the waste product feed bin; If COMPUTER DETECTION goes out the qualified roller of both-end, then drive gate 36 and open, taper roller 6 falls into certified products feed opening 34, enters subsequent processing then, and whether the circumference that detects taper roller 6 defectiveness.
Described image collecting device 5 adopts the CCD camera.The thickness of swinging feed appliance 3 makes the two ends of taper roller 6 all be exposed to the outside of swivel feeding device 3 less than the height of taper roller 6 to be detected, is convenient to take pictures.
Claims (8)
1. taper roller plate defects detection system, it is characterized in that: comprise linear feed device (2), swinging feed appliance (3), stepper motor (4) and image collecting device (5), swinging feed appliance (3) is driven by stepper motor (4), and swinging feed appliance (3) is provided with a plurality of for the groove (33) that receives from the taper roller (6) of linear feed device (2), image collecting device (5) is positioned at the both sides of swinging feed appliance (3), and swinging feed appliance (3) bottom is provided with the sorting mechanism for sorting taper roller certified products and substandard products.
2. taper roller plate defects detection system according to claim 1, it is characterized in that: the entrance of described linear feed device (2) is connected with the discharging opening of vibrating disk (1).
3. taper roller plate defects detection system according to claim 1, it is characterized in that: described swinging feed appliance (3) is made up of feed table (31) and outer ring set collar (32), described groove (33) is uniformly distributed on feed table (31) outer wall, and groove (33) and the outer ring set collar (32) corresponding with it constitute the conveying mechanism of taper roller (6) jointly.
4. taper roller plate defects detection system according to claim 1, it is characterized in that: described sorting mechanism comprises certified products feed opening (34) and the waste product feed opening (35) of being located at set collar (32) bottom, certified products feed opening (34) is positioned at a last station of waste product feed opening (35), the porch of certified products feed opening (35) is provided with gate (36), and the opening and closing of gate (36) are controlled by gate controller.
5. taper roller plate defects detection system according to claim 1 is characterized in that: the spacing of described groove (33) bottom and set collar (32) is greater than the minimum diameter of taper roller to be detected (6), less than the maximum gauge of taper roller to be detected (6).
6. taper roller plate defects detection system according to claim 1, it is characterized in that: this detection system also comprises secondary light source.
7. taper roller plate defects detection system according to claim 1 is characterized in that: described image collecting device (5) employing CCD camera.
8. taper roller plate defects detection system according to claim 1, it is characterized in that: the thickness of swinging feed appliance (3) is less than the height of taper roller to be detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320215559 CN203216862U (en) | 2013-04-25 | 2013-04-25 | Tapered roller end face defect detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320215559 CN203216862U (en) | 2013-04-25 | 2013-04-25 | Tapered roller end face defect detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203216862U true CN203216862U (en) | 2013-09-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320215559 Expired - Fee Related CN203216862U (en) | 2013-04-25 | 2013-04-25 | Tapered roller end face defect detection system |
Country Status (1)
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| CN (1) | CN203216862U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170479A (en) * | 2015-09-18 | 2015-12-23 | 盛浩洋 | Sorting machine for defective capsules |
| CN105675041A (en) * | 2015-06-18 | 2016-06-15 | 洛阳久德轴承模具技术有限公司 | Device for detecting double end faces of tapered roller |
| CN105674877A (en) * | 2015-06-18 | 2016-06-15 | 洛阳久德轴承模具技术有限公司 | Tapered roller end face detection device |
| CN106270570A (en) * | 2016-08-26 | 2017-01-04 | 张振堂 | A kind of pay-off machining lathe |
-
2013
- 2013-04-25 CN CN 201320215559 patent/CN203216862U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105675041A (en) * | 2015-06-18 | 2016-06-15 | 洛阳久德轴承模具技术有限公司 | Device for detecting double end faces of tapered roller |
| CN105674877A (en) * | 2015-06-18 | 2016-06-15 | 洛阳久德轴承模具技术有限公司 | Tapered roller end face detection device |
| CN105675041B (en) * | 2015-06-18 | 2017-10-20 | 洛阳久德轴承模具技术有限公司 | Double End detection means for taper roller |
| CN105170479A (en) * | 2015-09-18 | 2015-12-23 | 盛浩洋 | Sorting machine for defective capsules |
| CN106270570A (en) * | 2016-08-26 | 2017-01-04 | 张振堂 | A kind of pay-off machining lathe |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130925 Termination date: 20200425 |