CN203209676U - Remote control system for casting machine - Google Patents
Remote control system for casting machine Download PDFInfo
- Publication number
- CN203209676U CN203209676U CN 201320188582 CN201320188582U CN203209676U CN 203209676 U CN203209676 U CN 203209676U CN 201320188582 CN201320188582 CN 201320188582 CN 201320188582 U CN201320188582 U CN 201320188582U CN 203209676 U CN203209676 U CN 203209676U
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- frequency converter
- casting machine
- controller
- control system
- control
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- Expired - Fee Related
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
The utility model relates to a remote control system for a casting machine. The remote control system for the casting machine comprises a remote controller, a signal receiver, a controller, a first frequency converter, a second frequency converter and a third frequency converter. The signal receiver is connected to the controller and is used for receiving the controlling signals sent from the remote controller, processing the controlling signals and sending the processed controlling signals to the controller. The controller receives the controlling signals transmitted by the signal receiver and sends control commands to the first frequency converter, the second frequency converter and the third frequency converter according to preset control rules. The first frequency converter is connected to a drive motor of the casting machine, the second frequency converter is connected to a drive motor of a casting car, and the third frequency converter is connected to a drive motor of a tilting casting mechanism and a drive motor of a stream inoculation device. By means of the remote control system for the casting machine, the problem that an existing control system is dehumanized is solved, and an operator can control the walking of the casting machine, the moving alignment of a casting truck, the pouring action of the tilting casting mechanism and the action of the stream inoculation device at any place in the pouring site through the remote controller.
Description
Technical field
The utility model belongs to the casting machine equipment technical field, relates in particular to a kind of casting machine tele-control system.
Background technology
In the casting machine apparatus field, its control system generally adopts computer control system at present, and this control system is installed on active station, by manually arranging and realize automatically whole casting process.Computer control system is suitable for the few kind mass production method of foundry production line, can be at the different cultivars realization automatic casting of programming, but for wide in variety and the jiggly lost foam casting of casting process is just inapplicable.Though the driver's cabin manual operation is automatically controlled and hydraulic operating system can artificially be adjusted the duration of pouring and flow, but operator's sight line when bridge operation is bad, can not fast casting machine be aimed at the casting mold cast gate, can not well observe casting condition simultaneously and in time adjust the duration of pouring and flow.
The utility model content
The utility model provides a kind of casting machine tele-control system that solves casting machine control system dehumanization problem, controls the casting process of casting machine by Remote operating system for solving the technical problem that exists in the known technology.
The technical scheme that the utility model is taked for the technical problem that exists in the solution known technology is: a kind of casting machine comprises remote controller, signal receiver, controller and first frequency converter, second frequency converter and the 3rd frequency converter with tele-control system; Wherein said signal receiver is connected to described controller, receives the control signal that described remote controller sends and passes to described controller after treatment; Described controller receives the control signal of being transmitted by described signal receiver, sends control instruction according to default control law to described first frequency converter, second frequency converter and the 3rd frequency converter; Described first frequency converter is connected to the casting machine drive motors; Described second frequency converter is connected to the pouring truck drive motors; Described the 3rd frequency converter is connected to tilt pouring mechanism drive motors and current-following inoculation device drive motors.
Advantage of the present utility model and good effect are: tele-control system of the present utility model has solved dehumanization's problem of existing control system, the operator can be controlled the walking of casting machine, the mobile aligning of pouring truck, the cast of tilt pouring mechanism and the action of current-following inoculation device in the on-the-spot optional position of cast by remote controller, be applicable to wide in variety and the jiggly lost foam casting process of casting process.
Aspect of performance: the casting process by Remote operating system control casting machine first, operator selectable are selected and are controlled remote controller in the position of suitable (safety, sight line good) and realize Flexible Control to casting machine, can adapt to the production line of various conditions;
The cost aspect: the industrial remote controller of employing specialty and signal receiver are controlled universal frequency converter realization to rotating and the stepless time adjustment of each motor, and the Motor Drive transmission mechanism is realized the walking of casting machine, the mobile aligning of pouring truck, the cast of tilt pouring mechanism and the action of current-following inoculation device.Owing to adopt universal electrical equipment, it is lower therefore to purchase manufacturing cost, and operating cost mainly is electricity cost, and complete remote control and frequency converter power consumption are less than 1 kilowatt;
The efficient aspect: one man operation realizes whole cast and current-following inoculation overall process, owing to can be chosen in the optimum position operation, therefore can finish casting process fast simultaneously, enhances productivity;
Service life the aspect: owing to adopt industrial remote controller, signal receiver and the universal frequency converter of specialty, through rationally being set, coupling realizes, these electrical equipment all are that service life is secure through the reliable commodity with suitable life-span of reality batch prolonged application checking;
Easy-to-operate: by the casting process of Remote operating system control casting machine, operator selectable is selected and is controlled remote controller in the position of suitable (safety, sight line good) and realize control to casting machine, on-the-spot away from cast, than the operation of existing casting machine safer convenience all.
Preferably: described controller also is connected to the general supply relay, is used for the break-make of control general supply.
Preferably: described controller also is connected to the lighting device of casting machine, is used for the on-the-spot illumination of control cast.
Preferably: described controller also is connected to Hydraulic Station, is used for the motion of the hydraulic mechanism of control casting machine.
Description of drawings
Fig. 1 is structured flowchart of the present utility model.
The specific embodiment
For further understanding summary of the invention of the present utility model, characteristics and effect, exemplify following examples now and be described in detail as follows:
See also Fig. 1, the utility model comprises remote controller, signal receiver, controller and first frequency converter, second frequency converter and the 3rd frequency converter.
Remote controller adopts professional industrial remote controller, and the function button on this remote controller of Artificial Control, direction control button and direction control lever send instruction to controller.
Signal receiver is connected to controller, receives the control signal of being sent by remote controller and passes to controller after treatment.
Controller receives the control signal of being transmitted by signal receiver, sends control instruction according to default control law to first frequency converter, second frequency converter and the 3rd frequency converter.
First frequency converter is connected to the casting machine drive motors, is mainly used in controlling the integral body walking of casting machine, move it mold before.Second frequency converter is connected to the pouring truck drive motors, is mainly used in controlling the movement of pouring truck, makes the sprue gate of the ladle spout aligning mold of casting ladle.The 3rd frequency converter is connected to tilt pouring mechanism drive motors and current-following inoculation device drive motors, is mainly used in controlling the tilt pouring mechanism action of pouring truck, realizes cast.Simultaneously owing to the flow of current-following inoculation agent need be regulated with the flow proportional of potting syrup, so tilt pouring mechanism drive motors and current-following inoculation device drive motors are all obtained control signal from the 3rd frequency converter.
In addition, this tele-control system is also integrated to the control function of other mechanism of casting machine.Controller also is connected to the general supply relay, is used for the break-make of control general supply, has only when general supply and connects, and the each several part of casting machine is dynamic source.Controller also is connected to the lighting device of casting machine, is used for the on-the-spot illumination of control cast.Controller also is connected to Hydraulic Station, is used for the motion of the hydraulic mechanism of control casting machine.What adopt as tilt pouring mechanism is not that drive motors is controlled but controlled by hydraulic cylinder, then can realize casting process by speed and the direction of control Hydraulic Station pump oil this moment.
Claims (4)
1. a casting machine tele-control system is characterized in that: comprise remote controller, signal receiver, controller and first frequency converter, second frequency converter and the 3rd frequency converter; Wherein,
Described signal receiver is connected to described controller, receives the control signal that described remote controller sends and passes to described controller after treatment;
Described controller receives the control signal of being transmitted by described signal receiver, sends control instruction according to default control law to described first frequency converter, second frequency converter and the 3rd frequency converter;
Described first frequency converter is connected to the casting machine drive motors;
Described second frequency converter is connected to the pouring truck drive motors;
Described the 3rd frequency converter is connected to tilt pouring mechanism drive motors and current-following inoculation device drive motors.
2. according to the described casting machine tele-control system of claim 1, it is characterized in that: described controller also is connected to the general supply relay, is used for the break-make of control general supply.
3. according to the described casting machine tele-control system of claim 1, it is characterized in that: described controller also is connected to the lighting device of casting machine, is used for the on-the-spot illumination of control cast.
4. according to the described casting machine tele-control system of claim 1, it is characterized in that: described controller also is connected to Hydraulic Station, is used for the motion of the hydraulic mechanism of control casting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320188582 CN203209676U (en) | 2013-04-16 | 2013-04-16 | Remote control system for casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320188582 CN203209676U (en) | 2013-04-16 | 2013-04-16 | Remote control system for casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203209676U true CN203209676U (en) | 2013-09-25 |
Family
ID=49199247
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320188582 Expired - Fee Related CN203209676U (en) | 2013-04-16 | 2013-04-16 | Remote control system for casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203209676U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014059A (en) * | 2015-07-29 | 2015-11-04 | 诸葛明 | Remote-control casting pouring truck |
| CN106493301A (en) * | 2016-12-29 | 2017-03-15 | 北京天哲消失模铸造技术有限公司 | Intelligent annular sandbox pipeline |
| CN106513658B (en) * | 2016-12-29 | 2019-03-01 | 北京天哲消失模铸造技术有限公司 | Aluminium alloy lost foam foundry production line |
-
2013
- 2013-04-16 CN CN 201320188582 patent/CN203209676U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014059A (en) * | 2015-07-29 | 2015-11-04 | 诸葛明 | Remote-control casting pouring truck |
| CN106493301A (en) * | 2016-12-29 | 2017-03-15 | 北京天哲消失模铸造技术有限公司 | Intelligent annular sandbox pipeline |
| CN106493301B (en) * | 2016-12-29 | 2019-03-01 | 北京天哲消失模铸造技术有限公司 | Intelligent annular sandbox pipeline |
| CN106513658B (en) * | 2016-12-29 | 2019-03-01 | 北京天哲消失模铸造技术有限公司 | Aluminium alloy lost foam foundry production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130925 |