CN203199753U - Feedback flexible material tension control device - Google Patents
Feedback flexible material tension control device Download PDFInfo
- Publication number
- CN203199753U CN203199753U CN 201320170884 CN201320170884U CN203199753U CN 203199753 U CN203199753 U CN 203199753U CN 201320170884 CN201320170884 CN 201320170884 CN 201320170884 U CN201320170884 U CN 201320170884U CN 203199753 U CN203199753 U CN 203199753U
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- China
- Prior art keywords
- swing arm
- shaft
- arm
- brake disc
- flexible material
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- 239000000463 material Substances 0.000 title claims abstract description 63
- 238000006757 chemical reactions by type Methods 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract 2
- 239000004745 nonwoven fabric Substances 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 5
- 239000000123 paper Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- Tension Adjustment In Filamentary Materials (AREA)
Abstract
一种反馈式柔性物料张力控制装置，用于实现柔性物料放卷过程中张力始终处于某一恒定值的效果。它包括制动盘、制动块、摆臂、摆臂轴、调节轮和调节轮轴，所述制动盘固定安装在物料放卷设备的放卷轴一端，制动盘与摆臂配装，所述制动块安装在摆臂上，所述摆臂通过摆臂轴与物料放卷设备的支撑架铰接，所述调节轮安装在调节轮轴上，所述调节轮轴固定在摆臂的末端。本实用新型满足了柔性物料放卷过程中对张力的要求，经在无纺布湿巾生产线上试用后，收到了非常满意的使用效果。
A feedback type flexible material tension control device is used to realize the effect that the tension is always at a certain constant value during the unwinding process of flexible materials. It includes a brake disc, a brake block, a swing arm, a swing arm shaft, an adjustment wheel and an adjustment wheel shaft. The brake block is installed on the swing arm, the swing arm is hinged with the support frame of the material unwinding equipment through the swing arm shaft, the adjustment wheel is installed on the adjustment wheel shaft, and the adjustment wheel shaft is fixed at the end of the swing arm. The utility model satisfies the tension requirement during the unwinding process of flexible materials, and has received a very satisfactory use effect after trial use on a non-woven fabric wet tissue production line.
Description
Technical field
The utility model relates to a kind of flexible material tenslator, and especially a kind of reaction type flexible material tenslator of physical construction belongs to the thin or byssaceous material technical field of carrying.
Background technology
The flexible materials such as warp of general paper, cloth, fabric all have certain elasticity, and therefore in rolling with unreel and need to control its tension force in the process, elastic force is even along its length with the assurance material.At present, the flexible material tenslator totally can be divided into mechanical type and two kinds of forms of electromagnetic type, and wherein the electromagnetic type tenslator need to guarantee by testing agency and electric control system the tensile force of material, and the use and maintenance cost is higher; The mechanical tension control setup is widely used in the operating process of flexible material retractable volume with its simple in structure, easy to operate characteristics.
Publication number be CN1916256A's " a kind of tenslator " a kind of tenslator when being applicable to the uncoiling of silk fabrics production process Raw is disclosed, although it can guarantee that material tension force is near steady state value, but it is to cooperate with the circumferential recess of brake wheel by brake band to realize tension adjustment, because brake band is flexible material, and need its predetermincd tension of periodic adjustment, therefore also be provided with brake band tensioned mechanism and pretightening force controlling mechanism, exist the disadvantages such as amount of parts is many, complex structure.
The utility model content
The purpose of this utility model is the drawback for prior art, provide a kind of simple in structure, easy to operate, can satisfy the reaction type flexible material tenslator that control requires to the material tension force such as warp of paper, cloth, fabric.
Problem described in the utility model realizes with following technical proposals:
A kind of reaction type flexible material tenslator, it comprises brake disc, slipper, swing arm, arm shaft, adjusting knurl and adjusting wheel shaft, described brake disc is fixedly mounted on unreeling shaft one end of material unwinding equipment, brake disc and swing arm are equipped, described slipper is installed in the swing arm, described swing arm is hinged by the bracing frame of arm shaft and material unwinding equipment, and described adjusting knurl is installed in to be regulated on the wheel shaft, and described adjusting wheel shaft is fixed on the end of swing arm.
Above-mentioned reaction type flexible material tenslator, described swing arm is the double-arm lever structure take rocker shaft as fulcrum, the adjusting knurl that is installed in its master arm end be pressed on material above, be installed in slipper and the brake disc coupling of its slave arm end.
Above-mentioned reaction type flexible material tenslator, described brake disc outer rim is provided with the annular groove along circumferential arrangement.
Above-mentioned reaction type flexible material tenslator, described slipper driving surface are the arc surface that mates with brake disc outer rim annular groove bottom surface.
The utility model cooperates with the flexible material unwinding equipment, unreel in the process at flexible material, along with disturbance tension force increases, the swing arm moment balance state that is hinged on the material unwinding equipment bracing frame is destroyed, and the component that the swing arm master arm makes progress increases, and swing arm rotates counterclockwise around arm shaft, be fixed on the slipper of swing arm slave arm end and the pressure between the brake disc reduces thereupon, the suffered friction force of brake disc reduces, and the unreeling shaft rotating speed of material unwinding equipment increases, so that material tension force reduces.Guaranteed that by above-mentioned control process material tension force is near a certain steady state value all the time, satisfied flexible material and unreeled in the process requirement to tension force.The utility model has been received very satisfied result of use after the wet nonwoven towel manufacturing line is on probation.
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing.
Fig. 1 is front view of the present utility model;
Fig. 2 is A-A sectional structure chart among Fig. 1;
Fig. 3 is fundamental diagram of the present utility model.
Each list of reference numerals is among the figure: 1, base, 2, bracing frame, 3, unreeling shaft, 4, brake disc, 4-1, annular groove, 5, material, 6, slipper, 7, arm shaft, 8, swing arm, 9, support wheel shaft, 10, support wheel, 11, regulate wheel shaft, 12, adjusting knurl, 13, Scroll, 14, material volume, 15 material volume core.
The specific embodiment
Referring to Fig. 1, Fig. 2, the utility model and flexible material unwinding equipment coupling, described flexible material unwinding equipment comprises the parts such as base 1, bracing frame 2, unreeling shaft 3, support wheel shaft 9, support wheel 10, Scroll 13 material volume 14 and material volume core 15, wherein, bracing frame 2 is fixed on the base 1, unreeling shaft 3, support wheel shaft 9 and Scroll 13 are fixed on the bracing frame 2, and material volume core 15 is fixed on the unreeling shaft 3 together with material volume 14, brake disc 4, and they can also can only rotate together.
Referring to Fig. 1, Fig. 2, the utility model comprises brake disc 4, slipper 6, swing arm 8, arm shaft 7, adjusting knurl 12 and regulates wheel shaft 11, described brake disc 4 is fixedly mounted on unreeling shaft 3 one ends of material unwinding equipment, brake disc 4 is equipped with swing arm 8, described slipper 6 is installed in the swing arm 8, described swing arm 8 is hinged with the bracing frame 2 of material unwinding equipment by arm shaft 7, and described adjusting knurl 12 is installed in to be regulated on the wheel shaft 11, and described adjusting wheel shaft 11 is fixed on the end of swing arm 8.
Referring to Fig. 3, principle of work of the present utility model is: when material 5 tension force were suitable, swing arm 8 was in balance position, and the friction brake force between brake disc 4 and the slipper 6 and the tension force of material 5 are in state of equilibrium; Unreel the increase of disturbance tension force in the process along with material, the swing arm moment balance state that is hinged on the material unwinding equipment bearing support 2 is destroyed, and material 5 holds up adjusting knurl 12, and rocking arm 8 is around arm shaft 7 counter-clockwise swings, the pressure between slipper 6 and the brake disc 4
F1Reduce, friction force reduces thereupon, and unreeling shaft 3 rotating speeds of material unwinding equipment increase, so that the tension force of material 5 reduces.Above-mentioned control process can be expressed as:
Otherwise:
This shows through above-mentioned feedback procedure, the tension force of material 5 is controlled on the constant numerical value.
The positive pressure that is equipped with between Moving plate 4 and the slipper 6 is
F1, swing arm 8 is in the situation that a gravitate, and the unbalanced moment of arm shaft 7 is M, obtains according to the moment balance relation:
Wherein
Be tension force at the component of arm shaft tangential direction,
fThe tension force of material.
Because unreeling shaft moves with uniform velocity, obtain according to the moment balance relation:
，
Wherein
kThe friction coefficient between brake disc and the slipper,
RThe radius of brake disc 4,
R 1 It is the radius of material volume 14.
Above two formulas of arrangement get:
Therefore, at angle
aNot in the very large situation
,
So
, the radius of material volume 14
R 1 For tension force
fImpact can ignore.
This shows, change the size (as shown in phantom in Figure 3, angle becomes α 1) that the position of regulating wheel shaft 11 can change angle [alpha], just can change tension force.When the position of regulating wheel shaft 11 immobilized, the size of material tension force also immobilized, and the utility model is regulated by the reaction type to material tension force according to above-mentioned principle of work, had realized permanent tension force control.
Claims (4)
1. reaction type flexible material tenslator, it is characterized in that, it comprises brake disc (4), slipper (6), swing arm (8), arm shaft (7), adjusting knurl (12) and adjusting wheel shaft (11), described brake disc (4) is fixedly mounted on unreeling shaft (3) one ends of material unwinding equipment, brake disc (4) is equipped with swing arm (8), described slipper (6) is installed in the swing arm (8), described swing arm (8) is hinged with the bracing frame (2) of material unwinding equipment by arm shaft (7), described adjusting knurl (12) is installed in to be regulated on the wheel shaft (11), and described adjusting wheel shaft (11) is fixed on the end of swing arm (8).
2. a kind of reaction type flexible material tenslator according to claim 1, it is characterized in that, described swing arm (8) is the double-arm lever structure take arm shaft (7) as fulcrum, the adjusting knurl (12) that is installed in its master arm end be pressed on material (5) above, be installed in the slipper (6) and brake disc (4) coupling of its slave arm end.
3. a kind of reaction type flexible material tenslator according to claim 2 is characterized in that, described brake disc (4) outer rim is provided with the annular groove (4-1) along circumferential arrangement.
4. a kind of reaction type flexible material tenslator according to claim 3 is characterized in that, described slipper (6) driving surface is the arc surface that mates with brake disc outer rim annular groove (4-1) bottom surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320170884 CN203199753U (en) | 2013-04-08 | 2013-04-08 | Feedback flexible material tension control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320170884 CN203199753U (en) | 2013-04-08 | 2013-04-08 | Feedback flexible material tension control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203199753U true CN203199753U (en) | 2013-09-18 |
Family
ID=49143884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320170884 Expired - Fee Related CN203199753U (en) | 2013-04-08 | 2013-04-08 | Feedback flexible material tension control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203199753U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106115339A (en) * | 2016-07-05 | 2016-11-16 | 重庆美的制冷设备有限公司 | A kind of banding material unwinding device |
| CN106829576A (en) * | 2016-12-28 | 2017-06-13 | 重庆锄商贸有限公司 | Automatic reduction of speed rewinding machine |
| CN108285057A (en) * | 2018-03-06 | 2018-07-17 | 石狮市卓诚机械自动化设备有限责任公司 | A kind of layout machine puts cloth apparatus with adjustable |
| CN111003548A (en) * | 2019-12-28 | 2020-04-14 | 广东拓斯达科技股份有限公司 | Coil of material fixing device and coiled material loading machine |
| CN115402827A (en) * | 2022-08-24 | 2022-11-29 | 博世勒自动化科技（昆山）有限公司 | Correcting device for conveying membranes |
-
2013
- 2013-04-08 CN CN 201320170884 patent/CN203199753U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106115339A (en) * | 2016-07-05 | 2016-11-16 | 重庆美的制冷设备有限公司 | A kind of banding material unwinding device |
| CN106829576A (en) * | 2016-12-28 | 2017-06-13 | 重庆锄商贸有限公司 | Automatic reduction of speed rewinding machine |
| CN106829576B (en) * | 2016-12-28 | 2018-03-20 | 重庆一锄商贸有限公司 | Automatic reduction of speed rewinding machine |
| CN108285057A (en) * | 2018-03-06 | 2018-07-17 | 石狮市卓诚机械自动化设备有限责任公司 | A kind of layout machine puts cloth apparatus with adjustable |
| CN108285057B (en) * | 2018-03-06 | 2024-03-15 | 石狮市卓诚机械自动化设备有限责任公司 | Adjustable cloth placing device for cloth paving machine |
| CN111003548A (en) * | 2019-12-28 | 2020-04-14 | 广东拓斯达科技股份有限公司 | Coil of material fixing device and coiled material loading machine |
| CN115402827A (en) * | 2022-08-24 | 2022-11-29 | 博世勒自动化科技（昆山）有限公司 | Correcting device for conveying membranes |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130918 Termination date: 20160408 |