CN203197153U - Mechanisms to prevent the rise of workpieces or scrap - Google Patents

Mechanisms to prevent the rise of workpieces or scrap Download PDF

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Publication number
CN203197153U
CN203197153U CN 201320169709 CN201320169709U CN203197153U CN 203197153 U CN203197153 U CN 203197153U CN 201320169709 CN201320169709 CN 201320169709 CN 201320169709 U CN201320169709 U CN 201320169709U CN 203197153 U CN203197153 U CN 203197153U
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punch
ejector pin
die
punching
elastic component
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张燕琴
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Dongguan Polytechnic
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Dongguan Polytechnic
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Abstract

本实用新型涉及冲压模具技术领域,特别是一种防止制件或废料上升的机构;包括顶料销和与所述顶料销连接的弹性部件,所述顶料销设置于模具凸模内部,在所述弹性部件弹力的作用下,所述顶料销的前端露出凸模前端面;当冲裁时,凸模从上往下进入凹模,完成冲裁,在冲裁时所述顶料销压缩所述弹性部件始终与凸模前端面保持平齐,冲裁结束后,凸模在模座的带动下开始往上抬,冲裁制件或废料在与所述顶料销连接的弹性部件弹力的作用下,与凸模分离进入凹模口;本实用新型有效地解决了在冲压过程中制件或废料上升的问题,且结构简单、可靠。

The utility model relates to the technical field of stamping dies, in particular to a mechanism for preventing a workpiece or waste material from rising; the mechanism comprises a ejector pin and an elastic component connected to the ejector pin, the ejector pin is arranged inside a punch of a die, and under the action of the elastic force of the elastic component, the front end of the ejector pin is exposed from the front end face of the punch; during punching, the punch enters a die from top to bottom to complete the punching, and during punching, the ejector pin compresses the elastic component to always keep it flush with the front end face of the punch, and after the punching is completed, the punch begins to lift upwards driven by a die base, and the punched workpiece or waste material is separated from the punch and enters a die opening under the action of the elastic force of the elastic component connected to the ejector pin; the utility model effectively solves the problem of workpiece or waste material rising during the stamping process, and has a simple and reliable structure.

Description

防止制件或废料上升的机构Mechanisms to prevent the rise of workpieces or scrap

技术领域technical field

本实用新型涉及冲压模具技术领域,特别是一种防止制件或废料上升的机构。The utility model relates to the technical field of stamping dies, in particular to a mechanism for preventing workpieces or waste materials from rising.

背景技术Background technique

模具由各部件组装而成,冲压时,由上模和下模配合冲压出符合要求的金属件。The mold is assembled from various parts. When stamping, the upper mold and the lower mold cooperate to punch out metal parts that meet the requirements.

模具要能正常工作,卸料的可靠性十分重要。一般情况下,大的轮廓废料我们会利用卸料板实施卸料,而冲裁下来的小块制件或废料则利用重力作用使其从凹模掉下,但靠重力作用有时并不可靠,尤其是在高速冲压的情况下,由于速度快、模具刃口磁化等原因,可能导致制件或废料从凹模口上升。若上升的制件或废料粘贴在凸模刃口平面上,会影响正常工作,严重时甚至会损坏模具和压力机,因此要避免这种现象的发生,就一定要有可靠的防止制件和废料上升的机构。The reliability of unloading is very important for the mold to work normally. Under normal circumstances, we will use the unloading plate to unload the large contour waste, and the punched small pieces or waste will fall from the die by gravity, but gravity is sometimes unreliable. Especially in the case of high-speed stamping, due to reasons such as high speed and magnetization of the die edge, it may cause the workpiece or scrap to rise from the die mouth. If the rising parts or waste stick on the punch edge plane, it will affect the normal work, and even damage the mold and press in severe cases. Therefore, to avoid this phenomenon, it is necessary to have reliable prevention parts and Scrap rising bodies.

目前,在一般的大零件冲制时,周边废料卸料可采用上模加装弹性卸料装置,而中间废料可采用压力机中的打料杆,如图1所示,为防止中间的废料粘在凸模1上,在凸模1中设置有两根打料杆2,但利用打料杆2卸料使得模具结构复杂化、成本上升。而且打料杆2只适用于冲裁大零件,当在高速冲压多孔小零件时,凸模1较小中间无法设置打料杆2,因此不适于采用打料杆2进行卸料。At present, when punching large parts in general, the upper mold can be used to unload the peripheral waste by adding an elastic unloading device, and the intermediate waste can be used by the punching rod in the press, as shown in Figure 1, in order to prevent the waste in the middle Sticking on the punch 1, two punching rods 2 are arranged in the punch 1, but using the punching rods 2 to discharge material makes the mold structure complicated and the cost rises. And the punching rod 2 is only suitable for blanking large parts. When punching small porous parts at high speed, the punching die 1 can't be provided with the punching rod 2 in the small middle, so it is not suitable for using the punching rod 2 to discharge.

实用新型内容Utility model content

本实用新型为了解决冲压模具在冲压小零件时,无法采用打料杆防止制件或废料上升导致制件或废料粘贴在凸模刃口平面上,影响模具正常工作,甚至损坏模具的问题,而提供的一种防止制件或废料上升的机构。The utility model solves the problem that the punching rod cannot be used to prevent the parts or waste from rising when the stamping die is stamping small parts, causing the parts or waste to stick to the plane of the punch edge, affecting the normal operation of the die, and even damaging the die. Provides a mechanism to prevent the rise of workpieces or scrap.

为达到上述功能,本实用新型提供的技术方案是:In order to achieve the above functions, the technical solution provided by the utility model is:

一种防止制件或废料上升的机构,包括顶料销和与所述顶料销连接的弹性部件,所述顶料销设置于模具凸模内部,在所述弹性部件弹力的作用下,所述顶料销的前端露出凸模前端面。A mechanism for preventing workpieces or scraps from rising, comprising a ejector pin and an elastic component connected to the ejector pin, the ejector pin is arranged inside the punch of a mold, and under the action of the elastic force of the elastic component, the The front end of the ejector pin exposes the front face of the punch.

优选地,所述弹性部件是弹簧。Preferably, the elastic member is a spring.

优选地,所述顶料销的前端为球形。Preferably, the front end of the ejector pin is spherical.

优选地,所述顶料销的直径为2~6mm。Preferably, the ejector pin has a diameter of 2-6 mm.

本实用新型的有益效果在于:一种防止制件或废料上升的机构,包括顶料销和与所述顶料销连接的弹性部件,所述顶料销设置于模具凸模内部,在所述弹性部件弹力的作用下,所述顶料销的前端露出凸模前端面;当冲裁时,凸模从上往下进入凹模,完成冲裁,在冲裁时所述顶料销压缩所述弹性部件,使顶料销的前端面始终与凸模前端面保持平齐,冲裁结束后,凸模在模座的带动下开始往上抬升,冲裁制件或废料在与所述顶料销连接的弹性部件弹力的作用下,与凸模分离进入凹模口;本实用新型有效地解决了在冲压过程中制件或废料上升的问题,且结构简单、可靠。The beneficial effect of the utility model is that: a mechanism for preventing workpieces or waste materials from rising, including a jacking pin and an elastic component connected with the jacking pin, the jacking pin is arranged inside the punch of the mold, in the Under the action of the elastic force of the elastic component, the front end of the ejector pin exposes the front face of the punch; when punching, the punch enters the die from top to bottom to complete punching, and the ejector pin compresses the punch during punching. The elastic part is used to keep the front end of the ejector pin flush with the front end of the punch. After blanking, the punch starts to lift up driven by the die base. Under the action of the elastic force of the elastic part connected with the material pin, it separates from the punch and enters the cavity of the die; the utility model effectively solves the problem that the workpiece or waste rises during the stamping process, and has a simple and reliable structure.

附图说明Description of drawings

图1为采用现有打料杆的冲压模的结构示意图;Fig. 1 is the structural representation of the stamping die that adopts existing punching rod;

图2为本实用新型的结构示意图;Fig. 2 is the structural representation of the utility model;

图3为本实用新型冲裁时的结构示意图。Fig. 3 is a structural schematic diagram of the utility model during punching.

具体实施方式Detailed ways

下面结合附图2和图3对本实用新型作进一步阐述:Below in conjunction with accompanying drawing 2 and Fig. 3, the utility model is further elaborated:

如图2所示的防止制件或废料上升的机构,包括顶料销3和与顶料销3连接的弹性部件4,顶料销3设置于模具凸模1内部,在弹性部件4弹力的作用下,顶料销3的前端露出凸模1前端面。在本实施例中,弹性部件4采用性价比高且性能稳定的弹簧,当然在实际使用过程中,我们也可以根据实际需要采用气缸或弹性橡胶片等。As shown in Figure 2, the mechanism for preventing workpieces or waste from rising includes a ejector pin 3 and an elastic member 4 connected to the ejector pin 3. Under the action, the front end of the ejector pin 3 exposes the front end face of the punch 1 . In this embodiment, the elastic member 4 adopts a spring with high cost performance and stable performance. Of course, in actual use, we can also use an air cylinder or an elastic rubber sheet according to actual needs.

顶料销3的前端露出凸模1前端面的高度以及顶料销3的直径,可跟据实际加工需要进行调整,一般来说露出的高度是冲裁材料厚度的2~6倍,顶料销3的直径优选2~6mm。The front end of the ejector pin 3 exposes the height of the front end of the punch 1 and the diameter of the ejector pin 3, which can be adjusted according to actual processing needs. Generally speaking, the exposed height is 2 to 6 times the thickness of the punched material. The diameter of the pin 3 is preferably 2 to 6 mm.

在本实施例中,为使顶料销3作动更为顺畅,顶料销3的前端采用球形的形状。In this embodiment, in order to make the ejector pin 3 move more smoothly, the front end of the ejector pin 3 adopts a spherical shape.

如图3所示,在冲裁时,凸模1从上往下进入凹模(图3中未示出),在材料5的阻力的作用下顶料销3压缩弹性部件4,使顶料销3的前端面始终与凸模1的前端面保持平齐,冲裁结束后,凸模1在模座6的带动下开始往上抬升,冲裁制件或废料51在与顶料销3连接的弹性部件4弹力的作用下,与凸模1分离进入凹模口(图3中未示出)。As shown in Figure 3, during blanking, the punch 1 enters the die from top to bottom (not shown in Figure 3), and the ejector pin 3 compresses the elastic part 4 under the action of the resistance of the material 5, so that the ejector The front end of the pin 3 is always flush with the front end of the punch 1. After punching, the punch 1 starts to lift up under the drive of the die base 6, and the punched part or waste 51 is aligned with the ejector pin 3. Under the action of the elastic force of the connected elastic part 4, it is separated from the punch 1 and enters the die opening (not shown in FIG. 3 ).

以上所述实施例,只是本实用新型的较佳实例,并非来限制本实用新型的实施范围,故凡依本实用新型申请专利范围所述的构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型专利申请范围内。The above-described embodiments are only preferred examples of the utility model, and are not intended to limit the scope of implementation of the utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the utility model patent scope , should be included in the utility model patent application scope.

Claims (4)

1.一种防止制件或废料上升的机构,其特征在于:包括顶料销(3)和与所述顶料销(3)连接的弹性部件(4),所述顶料销(3)设置于模具凸模(1)内部,在所述弹性部件(4)弹力的作用下,所述顶料销(3)的前端露出凸模(1)的前端面。1. A mechanism for preventing parts or waste from rising, characterized in that it includes a jacking pin (3) and an elastic member (4) connected to the jacking pin (3), the jacking pin (3) It is arranged inside the punch (1) of the mold, and under the action of the elastic force of the elastic component (4), the front end of the ejector pin (3) exposes the front end of the punch (1). 2.如权利要求1所述的防止制件或废料上升的机构,其特征在于:所述弹性部件(4)是弹簧。2. The mechanism for preventing parts or waste from rising according to claim 1, characterized in that: the elastic member (4) is a spring. 3.如权利要求1所述的防止制件或废料上升的机构,其特征在于:所述顶料销(3)的前端为球形。3. The mechanism for preventing workpieces or scraps from rising according to claim 1, characterized in that: the front end of the ejector pin (3) is spherical. 4.如权利要求1至3所述的任一防止制件或废料上升的机构,其特征在于:所述顶料销(3)的直径为2~6mm。4. The mechanism for preventing workpieces or scraps from rising according to any one of claims 1-3, characterized in that: the diameter of the ejector pin (3) is 2-6mm.
CN 201320169709 2013-04-05 2013-04-05 Mechanisms to prevent the rise of workpieces or scrap Expired - Fee Related CN203197153U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104858334A (en) * 2014-11-13 2015-08-26 北汽福田汽车股份有限公司 Automatic waste discharging device and discharging method
CN105107925A (en) * 2015-08-07 2015-12-02 大连益联金属成型有限公司 Sealing cover trimming mold
CN106583531A (en) * 2016-11-29 2017-04-26 福州金鸿顺汽车部件有限公司 Hole punching die for punching symmetric holes in U-shaped part on automobile rocker arm
CN109158459A (en) * 2018-10-11 2019-01-08 浙江长华汽车零部件股份有限公司 High-accuracy high-efficiency automobile gasket double-sided embossing molding machine
WO2019061577A1 (en) * 2017-09-30 2019-04-04 富准精密电子(鹤壁)有限公司 Punching structure and punching apparatus
CN109848289A (en) * 2018-10-17 2019-06-07 福州金鸿顺汽车部件有限公司 A kind of automobile chassis adjusting connecting rod two end punching processing stamping die
CN114769424A (en) * 2022-05-05 2022-07-22 青岛海容商用冷链股份有限公司 Commercial freezer steel sheet punching equipment
CN117380823A (en) * 2023-10-17 2024-01-12 江西通利晟电子科技有限公司 A stamping device for reducing deformation in the production of LED switching power supplies

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104858334A (en) * 2014-11-13 2015-08-26 北汽福田汽车股份有限公司 Automatic waste discharging device and discharging method
CN105107925A (en) * 2015-08-07 2015-12-02 大连益联金属成型有限公司 Sealing cover trimming mold
CN106583531A (en) * 2016-11-29 2017-04-26 福州金鸿顺汽车部件有限公司 Hole punching die for punching symmetric holes in U-shaped part on automobile rocker arm
WO2019061577A1 (en) * 2017-09-30 2019-04-04 富准精密电子(鹤壁)有限公司 Punching structure and punching apparatus
CN109158459A (en) * 2018-10-11 2019-01-08 浙江长华汽车零部件股份有限公司 High-accuracy high-efficiency automobile gasket double-sided embossing molding machine
CN109848289A (en) * 2018-10-17 2019-06-07 福州金鸿顺汽车部件有限公司 A kind of automobile chassis adjusting connecting rod two end punching processing stamping die
CN114769424A (en) * 2022-05-05 2022-07-22 青岛海容商用冷链股份有限公司 Commercial freezer steel sheet punching equipment
CN117380823A (en) * 2023-10-17 2024-01-12 江西通利晟电子科技有限公司 A stamping device for reducing deformation in the production of LED switching power supplies

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Granted publication date: 20130918

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