CN203196546U - Precise burdening and blending system - Google Patents
Precise burdening and blending system Download PDFInfo
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- CN203196546U CN203196546U CN 201320120594 CN201320120594U CN203196546U CN 203196546 U CN203196546 U CN 203196546U CN 201320120594 CN201320120594 CN 201320120594 CN 201320120594 U CN201320120594 U CN 201320120594U CN 203196546 U CN203196546 U CN 203196546U
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- weighing
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- blending
- mixer
- feeder
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Abstract
The utility model discloses a precise burdening and blending system. The precise burdening and blending system comprises a rack, an electronic belt weigher, a blender and at least one loading machine used for feeding the electronic belt weigher. The precise burdening and blending system is characterized in that the electronic belt weigher comprises a weighing sensor and a weighing conveyer belt, the weighing conveyer belt is arranged on the rack by virtue of the weighing sensor, the blender is arranged at a discharging end of the weighing conveyer belt, and a discharge hole is arranged at the lower end of the blender. The loading machine is a spiral loading machine, the blender comprises a blending bin and a stirring machine arranged in the blending bin and also comprises an automatic control system, and the automatic control system comprises a PLC (programmable logic controller) control device, a variable frequency controller and a formula expert system. Compared with the prior art, the precise burdening and blending system has the advantages that each powder ratio and bagging weight can be precisely controlled, operating environment is clean, structure is compact and mounting space is saved.
Description
Technical field
The utility model relates to dry powder compounding ingredient device, relates in particular to a kind of accurate batching blending system.
Background technology
In industrial and agricultural production, often need carry out the batch mixing operation by certain prescription and consumption to various materials.As in the rural area according to experience fertilizer application formula or the prescription that provided by user oneself, with polynary fertilizer and nitrogen, phosphorus, potash fertilizer is done through physical method and is mixed, make and be fit to concrete region, the bulk blended fertilizer of concrete crop demand, because the difference of region situation, adopt the Bulk Blending Fertilizer of unified prescription large-scale production can not satisfy different regions at present, Different Crop is to the actual demand of Bulk Blending Fertilizer, and according to different target output, region soil situation differently, the Different Crop growth needs is formulated the accurate fertilizer application formula that differs from one another, and is only to improve fertilising efficient, reduce the effective way of waste.Therefore can precisely join the relatively more suitable vast rural area of fertile small-sized or miniature dispensing equipment promotes the use of.And this present kind equipment more complicated structurally, installing also needs than large space.
The utility model content
The utility model is at the deficiency that above-mentioned prior art exists, and a kind of novel accurate batching blending system is provided.With in the simplified apparatus structure, when guaranteeing to join fertile accurate degree and reducing pack total amount error, make required installing space littler, and handled easily.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: a kind of accurate batching blending system, comprise that frame, belted electronic balance, batch mixer and at least one are used for the feeder to the belted electronic balance feeding, it is characterized in that, described belted electronic balance comprises LOAD CELLS and the conveyer belt of weighing, the described conveyer belt of weighing is installed on the frame by LOAD CELLS, described batch mixer is located at the discharge end of the described conveyer belt of weighing, and the lower end of described batch mixer is provided with discharging opening.
The beneficial effects of the utility model are: the weighing and burden part-structure is simple, the a plurality of batching feed bins that are erected at the conveyer belt top of weighing have not only been saved compared to existing technology, adopt directly control feeder operation to prepare burden, and saved the lifting operation from the electronic scale to the batch mixer, make the equipment compact integral structure, it is little to take installing space, and it is more accurate to prepare burden, and operates more convenient.
On the basis of technique scheme, the utility model can also be done following improvement.
Further, described feeder is the spiral feeder, and it comprises feeder motor, discharge nozzle and hopper.The quantity of described spiral feeder is 2～8; Described discharge nozzle points to the conveyer belt top of weighing.
Adopt the beneficial effect of above-mentioned further scheme to be, the spiral feeder also deserves to be called the material auger, is particularly suitable for controlling charging precision by the VFC hoisting velocity, in addition if caking also can be by the fragmentation of spiral rotation nature in the material loading process.
Further, described batch mixer comprises blending bunker and is located at mixer in the described blending bunker, and the top sealing of described blending bunker is provided with charging aperture towards conveyer belt one side of weighing, and the discharge end of the described conveyer belt of weighing is connected mutually with described charging aperture.
Adopt the beneficial effect of above-mentioned further scheme to be, blending bunker is to provide an airtight relatively running space to mixer, avoids the dust environmental pollution.
Further, described mixer comprises stirring bucket, shaft, sleeve and the paddle of upper opening, described sleeve is rotatable to be supported on the described blending bunker warehouse, fixedly connected with described stirring bucket in the inner end of described sleeve, described shaft passes described stirring bucket and is installed in the described sleeve by bearing, being externally connected to of described sleeve can make sleeve and stir the whole upset cylinder that overturns of bucket, and described paddle is fixed on the described shaft.
Adopt the beneficial effect of above-mentioned further scheme to be, adopt the discharging of whole upset mixer, avoided material to accumulate with respect to existing downward swing door formula shedding mechanism, guarantee that pack weight is accurate.
Further, also be connected with sackholder on the discharging opening of described batch mixer, described sackholder is provided with gripper cylinder.
Adopt the beneficial effect of above-mentioned further scheme to be, sackholder can guarantee bagging, easy, the sack good seal of bleed.
Further, the described conveyer belt top of weighing is provided with recovering hopper.
Adopt the beneficial effect of above-mentioned further scheme to be, adopt recovering hopper that the feed space of relative closure can be provided, reduce environmental pollution.
Further, also comprise automatic control system, described automatic control system comprises PLC control device, frequency-variable controller, feeder motor, the conveyer belt motor of weighing, mixer motor, upset cylinder, gripper cylinder, LOAD CELLS and prescription expert system; The input of described PLC control device is connected with described accurate fertilizer application formula expert system, LOAD CELLS respectively; The output of described PLC control device is connected with the described conveyer belt motor of weighing, mixer motor, upset cylinder and gripper cylinder respectively; Also connect described each feeder motor by described frequency-variable controller.
Adopt the beneficial effect of above-mentioned further scheme to be, can realize a complete set of automated job of operations such as this equipment material loading, batching, batch mixing and pack by control system.
Description of drawings
Fig. 1 is plan structure schematic diagram of the present utility model;
Fig. 2 is that the A-A of Fig. 1 is to cross-sectional schematic;
Fig. 3 is that the B-B of Fig. 1 is to cross-sectional schematic;
Fig. 4 is batch mixer structural representation of the present utility model;
Fig. 5 is that the A-A of Fig. 4 is to cross-sectional schematic;
Fig. 6 is sackholder structural representation of the present utility model;
Fig. 7 is automatic control system structured flowchart of the present utility model.
At Fig. 1 in Fig. 7,1, frame; 2, LOAD CELLS; 3, the conveyer belt of weighing; 3-1, conveyer belt motor; 4, feeder; 4-1, discharge nozzle; 4-2 feeder motor; 4-3, hopper; 5, recovering hopper; 6, sackholder; 6-1, rotating shaft; 6-2, gripper cylinder; 6-3, clamping plate; 7, blending bunker; 7-1, discharging opening; 8, mixer; 8-1, mixer motor; 8-2, upset cylinder; 8-3, stirring bucket; The 8-4 paddle; 8-5, shaft; 8-6, sleeve; The 8-7 bearing; 9, packaging bag; 11, accurate fertilizer application formula expert system; 12, frequency-variable controller; 13, control panel.
The specific embodiment
Below in conjunction with accompanying drawing principle of the present utility model and feature are described, institute gives an actual example and only is used for explaining the utility model, is not for limiting scope of the present utility model.
Arrive shown in Figure 7 as Fig. 1, a kind of accurate batching blending system, comprise that frame 1, belted electronic balance, batch mixer and at least one are used for the feeder 4 to the belted electronic balance feeding, described belted electronic balance comprises LOAD CELLS 2 and the conveyer belt 3 of weighing, the described conveyer belt 3 of weighing is installed on the frame 1 by LOAD CELLS 2, described batch mixer is located at the discharge end of the described conveyer belt 3 of weighing, and the lower end of described batch mixer is provided with discharging opening 7-1.
Described feeder 4 is the spiral feeder, and it comprises feeder motor 4-2, discharge nozzle 4-1 and hopper 4-3.The quantity of described spiral feeder is 2～8; Described discharge nozzle 4-1 points to conveyer belt 3 tops of weighing.
Described batch mixer comprises blending bunker 7 and is located at mixer 8 in the described blending bunker 7, and the top sealing of described blending bunker 7 is provided with charging aperture towards conveyer belt 3 one sides of weighing, and the discharge end of the described conveyer belt 3 of weighing is connected mutually with described charging aperture.
Described mixer 8 comprises stirring bucket 8-3, shaft 8-5, sleeve 8-6 and the paddle 8-4 of upper opening, described sleeve 8-6 is rotatable to be supported on described blending bunker 7 warehouses, fixedly connected with described stirring bucket 8-3 in the inner end of described sleeve 8-6, described shaft 8-5 passes described stirring bucket 8-3 and is installed in the described sleeve 8-6 by bearing 8-7, being externally connected to of described sleeve 8-6 can make sleeve 8-6 and stir the whole upset cylinder 8-2 that overturns of bucket 8-3, and described paddle 8-4 is fixed on the described shaft 8-5.
Also be connected with sackholder 6 on the discharging opening 7-1 of described batch mixer, described sackholder 6 is provided with gripper cylinder 6-2.Described sackholder 6 is provided with rotating shaft 6-1, is connected with a pair of clamping plate 6-3 on the rotating shaft 6-1, and described rotating shaft 6-1 can make its rotation and drive described clamping plate 6-3 opening and closing action by gripper cylinder 6-2.
Packaging bag 9 is placed in the below of described sackholder 6
Described conveyer belt 3 tops of weighing are provided with recovering hopper 5.
This equipment also comprises automatic control system, and described automatic control system comprises PLC control device, frequency-variable controller 12, feeder motor 4-2, weigh conveyer belt motor 3-1, mixer motor 8-1, upset cylinder 8-2, gripper cylinder 6-2, LOAD CELLS 2, control panel 13 and prescription expert system 11; The input of described PLC control device is connected with described accurate fertilizer application formula expert system 11, LOAD CELLS 2 respectively; The output of described PLC control device is connected with described weigh conveyer belt motor 3-1, mixer motor 8-1, upset cylinder 8-2 and gripper cylinder 6-2 respectively; Also connect described each feeder motor 4-2 by described frequency-variable controller 12.
The course of work of the present utility model is as follows: by import Soil Nitrogen, phosphorus, the potassium content essential information that localities or buyer provide in accurate fertilizer application formula expert system 11, precisely fertilizer application formula expert system 11 is calculated various fertilizer formulas and consumption, the PLC control device is controlled each feeder motor 4-2 material loading that turns round successively respectively according to this prescription and consumption, when beginning, every kind of fertilizer can adopt fair speed, and when closing on setting weight, adopting material loading at a slow speed, speed change can make the material loading precision very accurate by designing once or twice.After material loading finished, the PLC control device was controlled weigh conveyer belt motor 3-1, mixer motor 8-1, upset cylinder 8-2 and gripper cylinder 6-2 and is moved successively, finished the once overall process of batching.
The above only is preferred embodiment of the present utility model, and is in order to limit the utility model, not all within spirit of the present utility model and principle, any modification of doing, is equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.
Claims (7)
1. accurate batching blending system, comprise that frame (1), belted electronic balance, batch mixer and at least one are used for the feeder (4) to the belted electronic balance feeding, it is characterized in that, described belted electronic balance comprises LOAD CELLS (2) and the conveyer belt of weighing (3), the described conveyer belt of weighing (3) is installed on the frame (1) by LOAD CELLS (2), described batch mixer is located at the discharge end of the described conveyer belt of weighing (3), and the lower end of described batch mixer is provided with discharging opening (7-1).
2. accurate batching blending according to claim 1 system is characterized in that described feeder (4) is the spiral feeder, and it comprises feeder motor (4-2), discharge nozzle (4-1) and hopper (4-3).The quantity of described spiral feeder is 2～8; Described discharge nozzle (4-1) points to conveyer belt (3) top of weighing.
3. accurate batching blending according to claim 1 and 2 system, it is characterized in that, described batch mixer comprises blending bunker (7) and is located at the interior mixer (8) of described blending bunker (7), the top sealing of described blending bunker (7), be provided with charging aperture towards conveyer belt (3) one sides of weighing, the discharge end of the described conveyer belt of weighing (3) is connected mutually with described charging aperture.
4. accurate batching blending according to claim 3 system, it is characterized in that, described mixer (8) comprises the stirring bucket (8-3) of upper opening, shaft (8-5), sleeve (8-6) and paddle (8-4), described sleeve (8-6) is rotatable to be supported on described blending bunker (7) warehouse, fixedly connected with described stirring bucket (8-3) in the inner end of described sleeve (8-6), described shaft (8-5) passes described stirring bucket (8-3) and is installed in the described sleeve (8-6) by bearing (8-7), being externally connected to of described sleeve (8-6) can make sleeve (8-6) and stir the whole upset cylinder (8-2) that overturns of bucket (8-3), and described paddle (8-4) is fixed on the described shaft (8-5).
5. accurate batching blending according to claim 4 system is characterized in that also be connected with sackholder (6) on the discharging opening of described batch mixer (7-1), described sackholder (6) is provided with gripper cylinder (6-2).
6. accurate batching blending according to claim 5 system is characterized in that the described conveyer belt of weighing (3) top is provided with recovering hopper (5).
7. accurate batching blending according to claim 6 system, it is characterized in that, also comprise automatic control system, described automatic control system comprises PLC control device, frequency-variable controller (12), feeder motor (4-2), the conveyer belt motor (3-1) of weighing, mixer motor (8-1), upset cylinder (8-2), gripper cylinder (6-2), LOAD CELLS (2) and prescription expert system (11); The input of described PLC control device is connected with described accurate fertilizer application formula expert system (11), LOAD CELLS (2) respectively; The output of described PLC control device is connected with the described conveyer belt motor (3-1) of weighing, mixer motor (8-1), upset cylinder (8-2) and gripper cylinder (6-2) respectively; Also connect described each feeder motor (4-2) by described frequency-variable controller (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320120594 CN203196546U (en) | 2013-03-15 | 2013-03-15 | Precise burdening and blending system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320120594 CN203196546U (en) | 2013-03-15 | 2013-03-15 | Precise burdening and blending system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203196546U true CN203196546U (en) | 2013-09-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN 201320120594 Expired - Fee Related CN203196546U (en) | 2013-03-15 | 2013-03-15 | Precise burdening and blending system |
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| CN (1) | CN203196546U (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103758043A (en) * | 2014-01-22 | 2014-04-30 | 湖南联智桥隧技术有限公司 | Intelligent vacuum circulating grouting system |
| CN104006630A (en) * | 2013-12-13 | 2014-08-27 | 昆山洛博格机械技术咨询有限公司 | Multifunctional material drying device |
| CN104041746A (en) * | 2014-07-03 | 2014-09-17 | 程梅雪 | Lily porridge raw material mixed processing device and use method thereof |
| CN105013386A (en) * | 2015-06-24 | 2015-11-04 | 武汉和越装备技术有限公司 | Full-automatic fertilizer preparation machine |
| CN105076385A (en) * | 2014-07-03 | 2015-11-25 | 程梅雪 | Grain mixing, drying, sterilizing and selling device use method |
| CN106345364A (en) * | 2016-08-26 | 2017-01-25 | 江苏天元中科生物技术有限公司 | Food conveying and distributing device and method |
| CN106390845A (en) * | 2016-11-30 | 2017-02-15 | 周岩 | Universal integrated fertilizer preparation system |
| CN108363353A (en) * | 2018-03-12 | 2018-08-03 | 唐山曹妃甸实业港务有限公司 | The operation quality guarantee of more reclaimer proportioning operating systems and operation quality detection method |
| CN108940111A (en) * | 2018-08-14 | 2018-12-07 | 王金玉 | A kind of intelligent material system of processing based on Internet of Things |
| CN109022260A (en) * | 2018-08-27 | 2018-12-18 | 潍坊正兴自动化设备科技有限公司 | Full-automatic biological fermentation feed produces all-in-one machine |
| CN113426364A (en) * | 2021-07-08 | 2021-09-24 | 深圳市瑞锋仪器有限公司 | Automatic washing powder distribution device |
| CN115362833A (en) * | 2022-08-24 | 2022-11-22 | 吉林大学 | Novel multi-functional cereal threshing test bench |
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2013
- 2013-03-15 CN CN 201320120594 patent/CN203196546U/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104006630A (en) * | 2013-12-13 | 2014-08-27 | 昆山洛博格机械技术咨询有限公司 | Multifunctional material drying device |
| CN103758043A (en) * | 2014-01-22 | 2014-04-30 | 湖南联智桥隧技术有限公司 | Intelligent vacuum circulating grouting system |
| CN105076385B (en) * | 2014-07-03 | 2018-05-04 | 程梅雪 | Coarse cereals combination drying sterilizes the application method for just selling device |
| CN104041746A (en) * | 2014-07-03 | 2014-09-17 | 程梅雪 | Lily porridge raw material mixed processing device and use method thereof |
| CN104982798A (en) * | 2014-07-03 | 2015-10-21 | 程梅雪 | Usage of lilium brownie porridge raw material mixing and processing apparatus |
| CN105076385A (en) * | 2014-07-03 | 2015-11-25 | 程梅雪 | Grain mixing, drying, sterilizing and selling device use method |
| CN104041746B (en) * | 2014-07-03 | 2015-12-09 | 程梅雪 | Lily gruel raw material mixing treatment device and using method thereof |
| CN104982798B (en) * | 2014-07-03 | 2018-02-27 | 程梅雪 | The application method of lily gruel raw material mixing treatment device |
| CN105013386A (en) * | 2015-06-24 | 2015-11-04 | 武汉和越装备技术有限公司 | Full-automatic fertilizer preparation machine |
| CN106345364A (en) * | 2016-08-26 | 2017-01-25 | 江苏天元中科生物技术有限公司 | Food conveying and distributing device and method |
| CN106390845A (en) * | 2016-11-30 | 2017-02-15 | 周岩 | Universal integrated fertilizer preparation system |
| CN108363353A (en) * | 2018-03-12 | 2018-08-03 | 唐山曹妃甸实业港务有限公司 | The operation quality guarantee of more reclaimer proportioning operating systems and operation quality detection method |
| CN108363353B (en) * | 2018-03-12 | 2020-07-07 | 唐山曹妃甸实业港务有限公司 | Operation quality guarantee and operation quality detection method for multi-reclaimer proportioning operation system |
| CN108940111A (en) * | 2018-08-14 | 2018-12-07 | 王金玉 | A kind of intelligent material system of processing based on Internet of Things |
| CN108940111B (en) * | 2018-08-14 | 2021-05-04 | 西安天智数字信息科技有限公司 | Intelligent material processing system based on Internet of things |
| CN109022260A (en) * | 2018-08-27 | 2018-12-18 | 潍坊正兴自动化设备科技有限公司 | Full-automatic biological fermentation feed produces all-in-one machine |
| CN109022260B (en) * | 2018-08-27 | 2023-10-20 | 潍坊正兴自动化设备科技有限公司 | Full-automatic biological fermentation feed production all-in-one |
| CN113426364A (en) * | 2021-07-08 | 2021-09-24 | 深圳市瑞锋仪器有限公司 | Automatic washing powder distribution device |
| CN115362833A (en) * | 2022-08-24 | 2022-11-22 | 吉林大学 | Novel multi-functional cereal threshing test bench |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130918 Termination date: 20140315 |