Background technology
Because bacterium mushroom class is high protein, low-fat food, contain abundant vitamin and mineral matter, the health care of human body is had a very important role, be people's indispensable parts in the diet at ordinary times.Except unprocessed bacterium mushroom series products, also has a kind of bacterium mushroom series products of vacuum-packed, instant bagged in the existing market.The latter has met the allegro life of present city people, and is not only easy to carry, instant bagged, and delicious flavour, and can preserve for a long time.This kind bacterium mushroom based food is subjected to people's favor at present.Produce this kind bacterium mushroom product, bacterium mushroom product is cleaned, cooks, cools off, the operations such as luggage bag of going forward side by side earlier.Wherein when product is packed operation, with pack into packaging bag after the sterilization of product, and to seal vacuumizing simultaneously in the packaging bag, but in the pack process, can't have some products or juice with avoiding and pollute the packaging bag surface, influence is sold; Can cause the product in the packaging bag to tighten together when vacuumizing in addition, cause the local projection of packaging bag, influence the vanning of product.So after product pack, need through cleaning, shaping, dry up, multistep operation such as sterilization, the shaping of the packing of product at present all is manually to carry out by the operative employee, not only needs a large amount of muscle power, and artificial shaping efficient is low, also cause breakage of packages through regular meeting, cause and to sell; And dry up at present, disinfecting steps all is large-tonnage product packing to be put into dry house respectively and disinfection room carries out, not only the cycle long, and drying, Disinfection Effect are relatively poor, and energy consumption is higher; Also need the operative employee that packaged product is repeatedly had enough to meet the need simultaneously, take time and effort; In addition, the operative employee need carry out the turnover transportation of typical products in mass production, and labour intensity is big, and frequently enters the disinfection by ultraviolet light chamber, and operative employee's health is also had certain influence.
Summary of the invention
The purpose of this utility model is: overcome the deficiencies in the prior art; provide a kind of mushroom class packing automatic shaping to dry up disinfection production line; not only fast and effeciently the packaging bag of mushroom class is carried out automatic shaping, dries up and sterilized; enhance productivity; the effect that has improved shaping simultaneously, dries up and sterilized has reduced drying up and disinfection cycle of packaging bag, is convenient to the rapid shipment of enterprise and sells; reduced operative employee's labour intensity in addition, and operative employee's health has been had the certain protection effect.
Technical solution adopted in the utility model is:
Mushroom class packing automatic shaping dries up disinfection production line, comprise the automatic shaping machine and dry up sterilization integrated machine automatically, the discharging opening of described automatic shaping machine is connected with the inlet point that dries up sterilization integrated machine automatically by connecting slideway, described automatic shaping machine and dry up sterilization integrated machine automatically by driving motor supplies power.
The further improvement project of the utility model is, described automatic shaping machine comprises stand, described stand medium position laterally is provided with level frame, described level frame intermediate active is connected with belt conveyor A, be respectively equipped with briquetting and nip rolls above being positioned at belt conveyor A medium position top and discharging opening, described briquetting slides up and down with stand and is connected, and nip rolls is rotationally connected with level frame; Belt conveyor A below is positioned at briquetting projection place and is provided with table top, and affiliated table top is fixed in level frame; Described belt conveyor A and briquetting are by driving motor supplies power, and described drive motor is fixed in stand.
The utility model further improvement project is, described belt conveyor A is by the roller A and level frame flexible connection at two ends, and the rotating shaft A of described roller A is rotationally connected with level frame by bearing seat A; Fixedly there is power wheel A the end of a described wherein rotating shaft A, and the output shaft of described power wheel A and drive motor is in transmission connection; Described power wheel A is in transmission connection by the output shaft of power wheel B and drive motor, and described power wheel B is rotationally connected with stand.
The utility model further improvement project is that the two sides of described briquetting are arranged with runner and guide pin bushing respectively; Described runner is rotationally connected with briquetting, and is connected with the stand rolling; Described guide pin bushing is fixed in briquetting, and with the guide rod sliding block joint that passes the guide pin bushing through hole; Described guide rod vertically is fixed on the level frame; Described guide pin bushing is connected with power wheel C eccentric drive by connecting rod, and the output shaft of described power wheel C and drive motor is in transmission connection; Described power wheel C is rotationally connected with the set pole of stand.
The utility model further improvement project is, described power wheel B and power wheel C are in transmission connection with power wheel D, and the output shaft of power wheel D and drive motor is in transmission connection, and described power wheel D is rotationally connected with support; Fixedly there is gear A the other end of described power wheel B, power wheel C and each axis of rotation B of power wheel D, and described power wheel B, power wheel C and power wheel D are by the gear A engaged transmission.
The utility model further improvement project is, described briquetting top is evenly equipped with a plurality of counterweights at interval, and the bottom surface of briquetting is provided with elastomeric layer.
The utility model further improvement project is, the described sterilization integrated machine that dries up automatically comprises underframe, described underframe top is provided with belt conveyor M and the belt conveyor N that is parallel to each other, described belt conveyor M is by the set crossbeam M flexible connection in roller M and underframe top, belt conveyor N flexibly connects by roller N and support, described support is fixed on the crossbeam M, and described belt conveyor M and belt conveyor N are by driving motor supplies power; The packaging bag of mushroom class is positioned between the lower surface of the upper surface of belt conveyor M and belt conveyor N, is positioned at the both sides up and down that the packaging bag of mushroom class transmits track and is evenly equipped with a plurality of valve groups and ultraviolet lamp; Described valve group is fixed in support, and provides wind-force by blower fan; Described gas ultraviolet lamp is according to packaging bag, and fixes with the set bearing in the set crossbeam N of a top of the trellis and underframe top respectively, and described bearing is fixed in the top of crossbeam M.
The utility model further improvement project is, described roller M is rotationally connected by rotating shaft M and crossbeam M, and wherein fixedly there is power wheel M the end of a rotating shaft M, and described power wheel M and transition power wheel are in transmission connection; The coaxial power wheel O that is provided with of described transition power wheel, described power wheel O is in transmission connection by the output shaft of driving band O and drive motor; The transition rotating shaft of described transition power wheel is rotationally connected with on the crossbeam O between the underframe; Described rotating shaft M is rotationally connected by bearing seat M and crossbeam M.
The utility model further improvement project is, described roller N is rotationally connected with the crossbeam N that is located at a top of the trellis by the bearing seat N at rotating shaft N two ends, wherein fixedly there is power wheel N the end of a rotating shaft N, and described power wheel N is in transmission connection by driving band N and power wheel P; The rotating shaft P of described power wheel P is rotationally connected with on the crossbeam O by bearing seat P, and rotating shaft P and transition rotating shaft are respectively equipped with the gear M of the transmission that is meshing with each other; Described blower fan is delivered to the admission port of each valve group by airduct with the air-flow that produces, and the air extractor duct of valve group is towards the packaging bag of mushroom class, and opposite with the direction of transfer of mushroom class packing; Described blower fan is fixed in top board by fixed mount, and described top board is fixed in the top of crossbeam N by upper frame.
The utility model further improvement project is, described belt conveyor M and belt conveyor N are latticed engraved structure, and the vertical projection of described belt conveyor N inlet point is positioned at the medium position place of feeding belt M.
The beneficial effects of the utility model are:
The first, carry out automatic shaping that the mushroom class packs, dry up and sterilize with the utility model, plug and play can carry out packaging bag shaping, dry up and sterilize rapidly, and the shipment of can casing afterwards improves the production efficiency of enterprise.
The second, with drying up automatically that the utility model carries out that the mushroom class packs, the operative employee does not need a large amount of packaging bags is had enough to meet the need in dry house and disinfection room, as long as the packaging bag that will treat shaping, dry up and sterilize is positioned over the inlet point of automatic shaping machine, and carry out rewinding at the discharging opening that dries up sterilization integrated machine automatically, time saving and energy saving, reduced operative employee's labour intensity.
Three, different according to mushroom series products and package weight are adjusted the counterweight of briquetting, guarantee under the prerequisite of shaping effect that product and packaging bag in preventing from packing damage.
Four, organize valve more packaging bag is repeatedly dried up, guarantee to be positioned at the packaging bag drying of discharging opening, guaranteed the effect that dries up of packaging bag.
Five, ultraviolet lamp carries out multi-angle whole process illumination-based disinfection to the mushroom series products in packaging bag and the bag in the transport process of packaging bag, and the packaging bag of guaranteeing to be positioned at discharging opening is aseptic, has guaranteed the Disinfection Effect of packaging bag.
Six, carry out the automatic sterilization that the mushroom class is packed with the utility model, the operative employee can often not be radiated at ultraviolet ray down, has protected operative employee's health.
The specific embodiment:
As shown in Figure 1, the utility model comprises automatic shaping machine 1 and dries up sterilization integrated machine 2 automatically, the discharging opening of described automatic shaping machine 1 is connected with the inlet point that dries up sterilization integrated machine 2 automatically by connecting slideway 3, described automatic shaping machine 1 and dry up sterilization integrated machine 2 automatically and provide power by drive motor 4.
In conjunction with Fig. 2 and shown in Figure 3, described automatic shaping machine 1 comprises stand 101, described stand 101 medium positions laterally are provided with level frame 102, described level frame 102 intermediate active are connected with belt conveyor A103, be respectively equipped with briquetting 104 and nip rolls 105 above being positioned at belt conveyor A103 medium position top and discharging opening, described briquetting 104 slides up and down with stand 101 and is connected, and nip rolls 105 is rotationally connected with level frame 102; Belt conveyor A103 below is positioned at briquetting 104 projections place and is provided with table top 106, and affiliated table top 106 is fixed in level frame 102; Described belt conveyor A103 and briquetting 104 provide power by drive motor 4, and described drive motor 4 is fixed in stand 101; Described belt conveyor A103 flexibly connects by roller A107 and the level frame 102 at two ends, and the rotating shaft A108 of described roller A107 is rotationally connected with level frame 102 by bearing seat A109; Fixedly there is power wheel A110 the end of a described wherein rotating shaft A108, and the output shaft of described power wheel A110 and drive motor 4 is in transmission connection; Described power wheel A110 is in transmission connection by the output shaft of power wheel B122 and drive motor 4, and described power wheel B122 is rotationally connected with stand 101; The two sides of described briquetting 4 are arranged with runner 112 and guide pin bushing 113 respectively; Described runner 112 is rotationally connected with briquetting 104, and is connected with stand 101 rollings; Described guide pin bushing 113 is fixed in briquetting 104, and with guide rod 111 sliding block joints that pass guide pin bushing 113 through holes; Described guide rod 111 vertically is fixed on the level frame 102; Described guide pin bushing 113 is connected with power wheel C123 eccentric drive by connecting rod 126, and the output shaft of described power wheel C123 and drive motor 4 is in transmission connection; Described power wheel C123 is rotationally connected with the set pole 127 of stand 101; Described power wheel B122 and power wheel C123 are in transmission connection with power wheel D119, and the output shaft of power wheel D119 and drive motor 4 is in transmission connection, and described power wheel D119 is rotationally connected with support 127; Fixedly there is gear A 121 the other end of described power wheel B122, power wheel C123 and each axis of rotation B120 of power wheel D119, and described power wheel B122, power wheel C123 and power wheel D119 are by gear A 121 engaged transmission; Described briquetting 104 tops are evenly equipped with a plurality of counterweights interval 130, and the bottom surface of briquetting 104 is provided with elastomeric layer.
In conjunction with Fig. 4 and shown in Figure 5, the described sterilization integrated machine that dries up automatically comprises underframe 201, described underframe 201 tops are provided with belt conveyor M203 and the belt conveyor N206 that is parallel to each other, distance between the lower surface of the upper surface of described belt conveyor M203 and belt conveyor N206 is equal to or slightly less than the thickness (in the implementation case, the distance between the lower surface of the upper surface of belt conveyor M203 and belt conveyor N206 equals the thickness of packaging bag) of packaging bag; Described belt conveyor M203 is by the set crossbeam M202 flexible connection in roller M207 and underframe 201 tops, belt conveyor N206 flexibly connects by roller N210 and support 204, described support 204 is fixed on the crossbeam M202, and described belt conveyor M203 and belt conveyor N206 provide power by drive motor 4; The packaging bag of mushroom class is positioned between the lower surface of the upper surface of belt conveyor M203 and belt conveyor N206, the both sides up and down that are arranged in mushroom class packaging bag transmission track are evenly equipped with a plurality of valve group 213(the implementation case, valve group 213 has 2 pairs) and ultraviolet lamp 231(the implementation case in, the quantity of ultraviolet lamp 231 is 8); Described valve group 213 is fixed in support 204, and provides wind-force by blower fan 224; Described gas ultraviolet lamp 231 is according to packaging bag, and fixing with the set bearing 232 in the set crossbeam N205 in support 204 tops and underframe 201 tops respectively, and described bearing 232 is fixed in the top of crossbeam M202; Described roller M207 is rotationally connected by rotating shaft M208 and crossbeam M202, and wherein fixedly there is power wheel M217 the end of a rotating shaft M208, and described power wheel M217 and transition power wheel 216 are in transmission connection; The described transition power wheel 216 coaxial power wheel O233 that are provided with, described power wheel O233 is in transmission connection by the output shaft of driving band O214 and drive motor 214; The transition rotating shaft 215 of described transition power wheel 216 is rotationally connected with on the crossbeam O228 between the underframe 201; Described rotating shaft M208 is rotationally connected by bearing seat M209 and crossbeam M202; Described roller N210 is rotationally connected with the crossbeam N205 that is located at support 204 tops by the bearing seat N212 at rotating shaft N211 two ends, wherein fixedly there is power wheel N219 the end of a rotating shaft N211, and described power wheel N219 is in transmission connection by driving band N223 and power wheel P218; The rotating shaft P220 of described power wheel P218 is rotationally connected with on the crossbeam O228 by bearing seat P230, and rotating shaft P220 and transition rotating shaft 215 are respectively equipped with the gear M221 of the transmission that is meshing with each other; Described blower fan 224 is delivered to the admission port of each valve group 213 by airduct 229 with the air-flow that produces, and the air extractor duct of valve group 213 is towards the packaging bag of mushroom class, and opposite with the direction of transfer of mushroom class packing; Described blower fan 224 is fixed in top board 225 by fixed mount 226, and described top board 225 is fixed in the top of crossbeam N205 by upper frame 227; The vertical distance of described ultraviolet lamp 231 and packaging bag is (in the implementation case, ultraviolet lamp 231 is 15 centimetres with the vertical distance of packaging bag) in 10 ~ 20 cm range; Described belt conveyor M203 and belt conveyor N206 are latticed engraved structure, and the vertical projection of described belt conveyor N206 inlet point is positioned at the medium position place of feeding belt M203.
Carry out automatic shaping that the mushroom class packs when drying up sterilization with the utility model, different according to the product category in the packing and package weight, the counterweight of regulating briquetting 104; Open drive motor 4, the packing that vacuumizes and seal is tiled in the inlet point place of belt conveyor A103, packing is along with the transmission of belt conveyor A103 transmits to discharging opening; When packing the below of process briquetting 104, briquetting 104 ceaselessly up-and-down movement carries out shaping with packing; When packing is sent to the discharging opening of belt conveyor A103, nip rolls 105 carries out secondary reshaping to packing again, can screen the packing after the shaping simultaneously: the qualified packing of shaping can be passed through from the below of nip rolls 105, the inferior-quality packing of shaping then can't be passed through from the below of nip rolls 105, this moment, the staff carried out automatic shaping with the inlet point that the inferior-quality packing of shaping is tiled in belt conveyor A103 again, and is qualified until the packing shaping.The qualified packaging bag of shaping is by connecting the inlet point place that slideway 3 is sent to belt conveyor M203, and packaging bag is along with belt conveyor M203 transmits to discharging opening; When packaging bag entered the inlet point of belt conveyor N206, packaging bag was transmitted the upper surface of band M203 and the lower surface of belt conveyor M206 shakeouts; When the air extractor duct of valve group 213 is passed through in packaging bag at every turn, valve group 213 respectively from the both sides up and down of packaging bag to the packaging bag drying of drying; When packaging bag enters the range of exposures of ultraviolet lamp 231, ultraviolet lamp 231 respectively from the both sides up and down of packaging bag to the capable illumination-based disinfection of product in packaging bag and the bag, through too much drying up after the illumination-based disinfection with ultraviolet lamp 231 valve group 213, packaging bag is come out from the discharging opening of belt conveyor M203 and belt conveyor N206, and the operative employee cases to it.