CN203184294U - Rotation type steel tube dust blowing-sucking device - Google Patents

Rotation type steel tube dust blowing-sucking device Download PDF

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Publication number
CN203184294U
CN203184294U CN201320210269.3U CN201320210269U CN203184294U CN 203184294 U CN203184294 U CN 203184294U CN 201320210269 U CN201320210269 U CN 201320210269U CN 203184294 U CN203184294 U CN 203184294U
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gland
steel pipe
dust
steel tube
blowing
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CN201320210269.3U
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Chinese (zh)
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张永红
李秀全
胡三恩
谯正武
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Lanzhou Petroleum Machinery Research Institute
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Lanzhou Petroleum Machinery Research Institute
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model provides a rotation type steel tube dust blowing-sucking device which aims at solving the problem that in steel tube dust removal operations of existing production, air pollution and low production efficiency are easily caused by poor airtightness. The rotation type steel tube dust blowing-sucking device comprises a main engine, a rotation frame, an adjustable air blowing head and a dust sucking head. The main engine comprises a transverse beam and a gland. The gland is hinged below the transverse beam. The rotation frame is arranged below the gland. Six V-type cavities are evenly formed in the circumferential direction of the rotation frame. A radial roller device is arranged between every two adjacent V-type cavities. A U-type steel tube bracket is arranged inside each V-type cavity. A U-type polyurethane bracket is arranged on the inner wall of each U-type steel tube bracket. Rubber skin is arranged on the side wall of the gland. Closed space is formed by the gland, the V-type cavities and the rubber skin. According to the rotation type steel tube dust blowing-sucking device, the operation mode combining blowing and sucking is adopted, meanwhile, three-stage dust removers including a gravity dust remover, a cyclone dust remover and a bag-type dust remover are arranged on the dust sucking head for dust collection, and true energy conservation and true emission reduction are achieved.

Description

旋转式钢管吹吸灰装置Rotary Steel Pipe Ash Blowing and Suction Device

技术领域 technical field

本实用新型涉及钢管热处理生产线,尤其涉及的是一种旋转式钢管吹吸灰装置。 The utility model relates to a steel pipe heat treatment production line, in particular to a rotary steel pipe ash blowing and suction device.

背景技术 Background technique

钢管热处理结束后,为了保证钢管质量,通常需要对钢管进行探伤检验,为了确保探伤检验的可靠性,必须清除残留在钢管内壁的氧化皮及杂物。对此,钢管生产企业需要采用吹吸灰设备对钢管内壁进行清扫处理。目前企业采用的吹吸灰装置大多为开式结构,其吹吸灰工艺为:上料、吹气端对齐、两端堵板密封、吹吸灰、两端撤板、下料。这种吹吸灰工艺存在钢管两端密封性差的缺点,容易引发空气污染,影响正常生产,生产效率较低。 After the heat treatment of the steel pipe, in order to ensure the quality of the steel pipe, it is usually necessary to conduct a flaw detection inspection on the steel pipe. In order to ensure the reliability of the flaw detection inspection, it is necessary to remove the scale and debris remaining on the inner wall of the steel pipe. In this regard, steel pipe manufacturers need to use soot blowing and suction equipment to clean the inner wall of the steel pipe. At present, most of the soot blowing and suction devices used by enterprises are open structures. The soot blowing and suction processes are: feeding, aligning the blowing ends, sealing the blocking plates at both ends, blowing and suctioning soot, removing the plates at both ends, and unloading. This soot blowing and suction process has the disadvantage of poor sealing at both ends of the steel pipe, which easily causes air pollution, affects normal production, and has low production efficiency.

现有吹吸灰设备采用液缸升降压盖来实现密闭,在转动过程中未采用扶正措施,也未配备制动装置,在设备运行较长时间后往往出现密闭不严实,出现工作现场污染较大,设备轴承破坏现象时有发生,影响正常处理钢管效率。 The existing soot blowing and suction equipment uses a hydraulic cylinder to lift the gland to achieve airtightness. During the rotation process, no righting measures are adopted, and no braking device is equipped. After the equipment has been in operation for a long time, the airtightness is often not tight, and work site pollution occurs. Larger, equipment bearing damage occurs from time to time, affecting the efficiency of normal processing of steel pipes.

实用新型内容 Utility model content

本实用新型的目的是提供一种旋转式钢管吹吸灰装置,以解决现有生产中在钢管除灰作业中因密封性差而容易引起空气污染及生产率低的问题。 The purpose of the utility model is to provide a rotating steel pipe ash blowing and suction device to solve the problems of air pollution and low productivity due to poor sealing in steel pipe ash removal in existing production.

为解决上述技术问题,本实用新型所采用的技术方案如下:一种旋转式钢管吹吸灰装置,它包括主机、转架、可调节吹气头、吸灰头,所述主机包括横梁、压盖,所述横梁的下方铰接有压盖,所述压盖的下方设有转架,所述转架的周向均布有6个V型腔室,相邻的V型腔室之间设有径向滚轮装置,所述V型腔室内设有U型钢管托架,所述U型钢管托架内壁设有U型聚氨酯托架,所述压盖的侧壁设有橡胶皮,所述压盖、V型腔室和橡胶皮组成密闭空间。 In order to solve the above technical problems, the technical scheme adopted by the utility model is as follows: a rotary steel pipe ash blowing and suction device, which includes a main machine, a turntable, an adjustable air blowing head, and an ash suction head. Cover, the bottom of the beam is hinged with a gland, the bottom of the gland is provided with a turntable, and there are 6 V-shaped chambers evenly distributed around the circumference of the turntable, and diameters are arranged between adjacent V-shaped chambers. To the roller device, the V-shaped chamber is provided with a U-shaped steel pipe bracket, the inner wall of the U-shaped steel pipe bracket is provided with a U-shaped polyurethane bracket, the side wall of the gland is provided with rubber skins, and the gland , V-shaped chamber and rubber skin form a closed space.

本实用新型的有益效果为:将待处理钢管置于压盖、V型腔室、橡胶皮共同组成密闭空间中,并采用一种吹、吸相结合的作业方式,同时在吸灰头设有重力除尘器、旋风除尘器、布袋除尘器三级除尘器收集粉尘,解决了现有技术中存在的钢管内壁氧化皮等杂质清除不彻底及污染工作环境的问题,达到了真正的节能减排。通过本实用新型的使用,待处理钢管从进料架进入转架的同时,前面一根已处理好的钢管从出料架出料,循环作业,大大的提高了钢管吹吸灰作业的工作效率。 The beneficial effects of the utility model are as follows: the steel pipe to be treated is placed in a closed space composed of the gland, the V-shaped chamber and the rubber skin, and a combination of blowing and suction is adopted. Gravity dust collector, cyclone dust collector, bag filter and three-stage dust collector collect dust, which solves the problem of incomplete removal of impurities such as scale on the inner wall of steel pipes and pollutes the working environment in the prior art, and achieves real energy saving and emission reduction. Through the use of the utility model, when the steel pipe to be processed enters the turret from the feeding frame, the previous steel pipe that has been processed is discharged from the discharge frame, and the cycle operation greatly improves the working efficiency of the steel pipe ash blowing operation. .

附图说明 Description of drawings

图1 是一种旋转式钢管吹吸灰装置结构示意图; Figure 1 is a structural schematic diagram of a rotary steel pipe ash blowing device;

图2是一种旋转式钢管吹吸灰装置中主机的结构示意图; Fig. 2 is a structural schematic diagram of the main engine in a rotary steel pipe soot blowing device;

图3是一种旋转式钢管吹吸灰装置中动力系统结构示意图; Fig. 3 is a structural schematic diagram of the power system in a rotary steel pipe soot blowing device;

图4是图1中的A-A剖面图; Fig. 4 is A-A sectional view among Fig. 1;

图5是图1中的B-B剖面图。 Fig. 5 is a B-B sectional view in Fig. 1 .

附图标记含义如下:1、压缩空气包,2、主机,3、重力除尘器,4、旋风除尘器,5、布袋除尘器,6、机座,7、动力系统,8、可调节吹气头,9、转架,10、横梁,11、压盖,12、吸灰头,13、变频制动电机,14、制动器,15、减速机,16、弹性柱销联轴器,17、进料架,18、橡胶皮,19、出料架,20、支撑鞍座,21、V型腔室,22、U型钢管托架,23、U型聚氨酯托架,24、径向滚轮系统,25、钢管。 The meanings of reference signs are as follows: 1. Compressed air bag, 2. Main engine, 3. Gravity dust collector, 4. Cyclone dust collector, 5. Bag dust collector, 6. Machine base, 7. Power system, 8. Adjustable air blowing Head, 9, turret, 10, beam, 11, gland, 12, ash suction head, 13, frequency conversion brake motor, 14, brake, 15, reducer, 16, elastic pin coupling, 17, feed Material rack, 18, rubber skin, 19, discharge rack, 20, support saddle, 21, V-shaped chamber, 22, U-shaped steel pipe bracket, 23, U-shaped polyurethane bracket, 24, radial roller system, 25. Steel pipe.

具体实施方式 Detailed ways

下面结合附图对本实用新型做进一步详细说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.

如图所示,一种旋转式钢管吹吸灰装置,包括主机2、转架9、可调节吹气头8、吸灰头12,主机2包括横梁10、压盖11,横梁10的下方通过销轴26铰接有压盖11,压盖11的下方设有转架9,转架9的周向均布有6个V型腔室21,相邻的V型腔室21之间设有径向滚轮装置24,V型腔室21内设有U型钢管托架22,U型钢管托架22内壁设有U型聚氨酯托架23,压盖11的侧壁设有橡胶皮18,压盖11、V型腔室21和橡胶皮18组成密闭空间。转架9旋转运动时,压盖11可绕着销轴26摆动,以补偿压盖11、V型腔室21、橡胶皮18组成密闭空间不严实问题。在整个钢管吹吸灰过程中,钢管被置于由V型腔室21、压盖11、橡胶皮18共同组成的密闭空间中,浮尘被压缩空气带入除尘器中,避免了作业环境的污染。 As shown in the figure, a rotary steel pipe soot blowing and suction device includes a main machine 2, a turret 9, an adjustable air blowing head 8, and an ash suction head 12. The main machine 2 includes a beam 10 and a gland 11. The pin shaft 26 is hinged with a gland 11, and a turntable 9 is arranged under the gland 11. Six V-shaped chambers 21 are evenly distributed around the turnframe 9, and radial rollers are arranged between adjacent V-shaped chambers 21. Device 24, V-shaped chamber 21 is provided with U-shaped steel pipe bracket 22, U-shaped steel pipe bracket 22 inner wall is provided with U-shaped polyurethane bracket 23, the side wall of gland 11 is provided with rubber skin 18, gland 11, The V-shaped chamber 21 and the rubber skin 18 form a closed space. When the turret 9 rotates, the gland 11 can swing around the pin shaft 26 to compensate for the tightness of the sealed space formed by the gland 11, the V-shaped chamber 21 and the rubber skin 18. During the whole steel pipe dust blowing process, the steel pipe is placed in a closed space composed of V-shaped chamber 21, gland 11, and rubber skin 18, and the floating dust is brought into the dust collector by compressed air, avoiding the pollution of the working environment .

转架9通过径向滚轮装置24活动支撑在鞍座20上,径向滚轮系统24可以在支撑鞍座20内进行周向运动,在运动过程中扶正转架9,支撑鞍座20至少有3个。在整个设备转动过程中,在6个V型腔室21周向布置径向滚轮系统24,使整个转架9在转动过程中平稳可靠,避免了处理大管径钢管时由于钢管过重引起转架9弯曲变形,转动不灵活的故障产生。 The turret 9 is movably supported on the saddle 20 through the radial roller device 24, the radial roller system 24 can move in the circumferential direction in the support saddle 20, and the turret 9 is righted during the movement, and the support saddle 20 has at least 3 indivual. During the rotation process of the whole equipment, the radial roller system 24 is arranged in the circumferential direction of the six V-shaped chambers 21, so that the entire turntable 9 is stable and reliable during the rotation process, and avoids the rotation caused by the heavy steel pipe when handling large-diameter steel pipes. Frame 9 is bent and deformed, and the fault of inflexible rotation occurs.

进料架17和出料架19分别置于转架9的两侧。吸灰头12的端部依次连接有重力除尘器3、旋风除尘器4、布袋除尘器5。 Feeding frame 17 and discharging frame 19 are placed on both sides of turntable 9 respectively. The end of the dust suction head 12 is sequentially connected with a gravity dust collector 3 , a cyclone dust collector 4 , and a bag filter 5 .

一种旋转式钢管吹吸灰装置,还包括动力系统7,动力系统7固定在机座6上,动力系统7由变频制动电机13、制动器14、减速机15、弹性柱销轴器16依次连接而成,弹性柱销轴器16与转架9相连接。 A rotary steel pipe soot blowing and suction device, further comprising a power system 7, the power system 7 is fixed on the base 6, and the power system 7 is composed of a frequency conversion braking motor 13, a brake 14, a reducer 15, and an elastic pin shaft device 16 in sequence Connected, the elastic column pin shaft device 16 is connected with the turntable 9.

可调节吹气头8与压缩空气包1通过软管相连接,可调节吹气头8安装有调节手轮,可根据吹吸灰处理钢管管径大小进行上下调节,与待处理钢管的中心相对应。 The adjustable blowing head 8 is connected with the compressed air bag 1 through a hose, and the adjustable blowing head 8 is equipped with an adjustment hand wheel, which can be adjusted up and down according to the diameter of the steel pipe to be treated by blowing and sucking ash, and is in line with the center of the steel pipe to be treated. correspond.

本实用新型的具体工作过程为:待处理钢管25经进料架17上料时,检测开关元件检测到信号后,发出指令控制可调节吹气头8就位,动力系统7的变频制动电机13转动,带动转架9旋转,待处理钢管经进料架17进入转架9的V型腔室21内,并被置于U型聚氨酯托架23上,随着转架9旋转将待处理钢管送到转架9的顶端位置,位置检测元件发出指令,变频制动电机13停止工作,并利用自带的制动系统进行预制动,达到系统设定延迟时间后,控制系统发出指令,制动器14制动,转架9停止转动,钢管位置被精确锁定在转架9的最顶端,钢管25的中心与可调节吹气头8中心对中,控制系统发出指令,压缩空气包1打开,压缩空气快速通过钢管内壁,并产生强大的文丘里效应,将钢管内壁氧化皮及粉尘带走,经过重力除尘器3、旋风除尘器4、布袋除尘器5三级过滤后,达到排放标准,进行无污染排放,钢管吹吸灰处理结束。此时,控制系统发出指令,制动器14制动松开复位,变频制动电机13开始转动,下一根钢管从进料架17上料,刚被处理的钢管由于自重将通过出料架19出料。如此循环作业,大大提高了生产效率。 The specific working process of the utility model is: when the steel pipe 25 to be processed is fed through the feeding frame 17, after the detection switch element detects the signal, an instruction is sent to control the adjustable blowing head 8 to be in place, and the frequency conversion brake motor of the power system 7 13 rotates to drive the turntable 9 to rotate, and the steel pipe to be processed enters the V-shaped chamber 21 of the turnframe 9 through the feed frame 17, and is placed on the U-shaped polyurethane bracket 23, and will be processed along with the turntable 9 rotation The steel pipe is sent to the top position of the turret 9, the position detection element issues an instruction, the frequency conversion brake motor 13 stops working, and uses the built-in braking system to perform pre-braking. After the delay time set by the system is reached, the control system issues an instruction. The brake 14 brakes, the turret 9 stops rotating, the position of the steel pipe is precisely locked on the top of the turret 9, the center of the steel pipe 25 is centered with the center of the adjustable blowing head 8, the control system issues an instruction, the compressed air bag 1 is opened, The compressed air quickly passes through the inner wall of the steel pipe and produces a strong Venturi effect, which takes away the scale and dust on the inner wall of the steel pipe. After three-stage filtration by gravity dust collector 3, cyclone dust collector 4, and bag dust collector 5, it reaches the emission standard and is carried out. There is no pollution emission, and the ash blowing and suction treatment of the steel pipe is completed. At this time, the control system issues an instruction, the brake 14 is released and resets, the frequency conversion brake motor 13 starts to rotate, and the next steel pipe is loaded from the feed rack 17, and the steel pipe that has just been processed will be discharged through the discharge rack 19 due to its own weight. material. Such a cycle operation greatly improves the production efficiency.

Claims (5)

1. rotary steel pipe pressure-vaccum apparatus for ash, it comprises main frame, pivoted frame, can regulate blow head, ash suction head, described main frame comprises crossbeam, gland, the below of described crossbeam is hinged with gland, the below of described gland is provided with pivoted frame, it is characterized in that: described pivoted frame (9) circumferentially be evenly equipped with 6 v-shaped cavity chambers (21), be provided with radially roller devices (24) between the adjacent v-shaped cavity chamber (21), be provided with U-shaped Frame for supporting parallel pipes (22) in the described v-shaped cavity chamber (21), described U-shaped Frame for supporting parallel pipes (22) inwall is provided with U-shaped polyurethane carriage (23), the sidewall of described gland (11) is provided with rubber skin (18), described gland (11), v-shaped cavity chamber (21) and rubber skin (18) are formed confined space.
2. rotary steel pipe pressure-vaccum apparatus for ash according to claim 1, it is characterized in that: described pivoted frame (9) by roller devices (24) movable supporting radially on saddle (20), the feeding rack (17) that described support saddle (20) is provided with and discharge rack (19), described feeding rack (17) and discharge rack (19) place the both sides of described pivoted frame (9) respectively.
3. rotary steel pipe pressure-vaccum apparatus for ash according to claim 1 and 2, it is characterized in that: described support saddle (20) has 3 at least.
4. rotary steel pipe pressure-vaccum apparatus for ash according to claim 3, it is characterized in that: the end of described ash suction head (12) is connected with gravitational precipitator (3), cyclone dust collectors (4), sack cleaner (5) in turn.
5. rotary steel pipe pressure-vaccum apparatus for ash according to claim 4, it is characterized in that: it also comprises dynamical system (7), described dynamical system (7) is fixed on the support (6), described dynamical system (7) is connected in sequence by frequency conversion braking motor (13), brake (14), reductor (15), spring column pin axial organ (16), and described spring column pin axial organ (16) is connected with described pivoted frame (9).
CN201320210269.3U 2013-04-24 2013-04-24 Rotation type steel tube dust blowing-sucking device Expired - Fee Related CN203184294U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106429458A (en) * 2016-11-11 2017-02-22 航天长征化学工程股份有限公司 A rotary pulverized coal pressure filling device and system
CN112657963A (en) * 2020-12-28 2021-04-16 王勤政 Seamless stainless steel tube purging device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106429458A (en) * 2016-11-11 2017-02-22 航天长征化学工程股份有限公司 A rotary pulverized coal pressure filling device and system
CN112657963A (en) * 2020-12-28 2021-04-16 王勤政 Seamless stainless steel tube purging device

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130911

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CF01 Termination of patent right due to non-payment of annual fee