CN203174177U - Circulating water recovery device used in magnesium smelting process - Google Patents
Circulating water recovery device used in magnesium smelting process Download PDFInfo
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- CN203174177U CN203174177U CN2013200396086U CN201320039608U CN203174177U CN 203174177 U CN203174177 U CN 203174177U CN 2013200396086 U CN2013200396086 U CN 2013200396086U CN 201320039608 U CN201320039608 U CN 201320039608U CN 203174177 U CN203174177 U CN 203174177U
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- low temperature
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- high temperature
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 67
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 229910052749 magnesium Inorganic materials 0.000 title claims abstract description 33
- 239000011777 magnesium Substances 0.000 title claims abstract description 33
- 238000003723 Smelting Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title abstract description 13
- 238000011084 recovery Methods 0.000 title abstract description 7
- 230000008569 process Effects 0.000 title abstract description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 28
- 230000009467 reduction Effects 0.000 claims abstract description 20
- 238000005516 engineering process Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 230000000630 rising effect Effects 0.000 claims 1
- 238000003287 bathing Methods 0.000 abstract description 10
- 238000005086 pumping Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000002918 waste heat Substances 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000003245 coal Substances 0.000 description 3
- 239000010459 dolomite Substances 0.000 description 3
- 229910000514 dolomite Inorganic materials 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000010436 fluorite Substances 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 235000014380 magnesium carbonate Nutrition 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Manufacture And Refinement Of Metals (AREA)
Abstract
镁冶炼工艺中循环水回收装置,在低温池(11)上方安装高温池(12),在低温池(11)旁安装水泵站(8),高温排水管(6)由还原车间(10)连接入高温池(12),高温泵水管(7)由高温池(12)连接入水泵站(8),低温泵水管(13)由低温池(11)连接入水泵站(8),低温供水管(9)由水泵站(8)连接到还原车间(10),供暖管道出水管(1)由水泵站(8)引出连接供暖主干管道(4),然后连接供暖管道回水管(5)接回低温池(11)。有效利用还原车间高温循环水余热对外供暖或洗浴,实现对循环水余热回收和调控,减少了取暖供热及洗浴供热的设备投建环节,节能减排,环保安全,提高生产管理水平和经济效益。
Circulating water recovery device in the magnesium smelting process, a high temperature pool (12) is installed above the low temperature pool (11), a water pump station (8) is installed next to the low temperature pool (11), and the high temperature drain pipe (6) is connected by the reduction workshop (10) Enter the high temperature pool (12), the high temperature pump water pipe (7) is connected to the water pump station (8) by the high temperature pool (12), the low temperature pump water pipe (13) is connected to the water pump station (8) by the low temperature pool (11), and the low temperature water supply pipe (9) The water pumping station (8) is connected to the reduction workshop (10), and the heating pipe outlet pipe (1) is led out from the water pumping station (8) to connect to the main heating pipe (4), and then connected to the heating pipe return pipe (5) to be connected back Cryogenic pool (11). Effectively use the waste heat of the high-temperature circulating water in the reduction workshop for external heating or bathing, realize the recovery and regulation of the waste heat of the circulating water, reduce the investment and construction of heating and bathing heating equipment, save energy and reduce emissions, environmental protection and safety, improve production management level and economy benefit.
Description
技术领域technical field
本实用新型涉及属于镁冶炼行业技术领域,尤其是镁冶炼工艺中循环水回收装置。The utility model relates to the technical field of the magnesium smelting industry, in particular to a circulating water recovery device in the magnesium smelting process.
背景技术Background technique
镁的冶炼方法主要分为两种:一是硅热还原法,另一是电解法;目前国内的镁冶炼厂家大都采用硅热还原法中的皮江法,此法相对比较成熟,皮江法生产金属镁是以煅烧白云石或菱镁矿石为原料,硅铁为还原剂,萤石为催化剂,进行计量配料,粉磨后压制成球,称为球团,将球团装入还原罐中,加热到1200℃左右,内部抽真空至13.3Pa或更高,则产生镁蒸气,镁蒸气在还原罐前端的冷凝器中形成结晶镁,亦称粗镁,再经加熔剂精炼,产出商品镁锭,即精镁。具体地,皮江法炼镁生产工序包括,(1)白云石煅烧:将白云石在回转窑或竖窑中,加热至1100~1200℃,烧成煅白MgO+CaO;(2)配料制球:将煅白、硅铁粉和萤石粉通过计量、配料、粉磨,然后压制成球;(3)还原:将料球在还原罐中加热至1200℃左右,在13.3Pa或更高真空条件下,保持8~10小时,氧化镁还原成镁蒸气,冷凝后成为粗镁;(4)精炼铸锭:将粗镁加热熔化,在约710℃高温下,用熔剂精炼后,铸成镁锭,亦称精镁;(5)酸洗:将镁锭用硫酸或硝酸清洗表面,除去表面夹杂,使表面美观。皮江法生产金属镁生产装置包括,直燃式还原炉每台炉26-51支还原罐,直燃式精炼炉,回转窑。皮江法生产金属镁工序能耗情况为:煅烧吨镁耗原煤2.8吨,还原吨镁耗原煤3吨,精炼吨镁耗原煤0.5吨。Magnesium smelting methods are mainly divided into two types: one is the silicon thermal reduction method, and the other is the electrolysis method; at present, most domestic magnesium smelting manufacturers use the Pidgeon method in the silicon thermal reduction method, which is relatively mature. The production of metal magnesium is based on calcined dolomite or magnesite ore as raw material, ferrosilicon as reducing agent, fluorite as catalyst, metering and batching, after grinding, pressing into balls, called pellets, and putting the balls into the reduction tank , heated to about 1200°C, and the interior is vacuumed to 13.3Pa or higher, then magnesium vapor will be generated, and the magnesium vapor will form crystalline magnesium in the condenser at the front end of the reduction tank, also known as crude magnesium, and then refined with a fluxing agent to produce commercial products Magnesium ingot, that is, refined magnesium. Specifically, the Pidgeon method magnesium smelting production process includes: (1) dolomite calcination: heating dolomite to 1100-1200°C in a rotary kiln or a shaft kiln, and firing calcined white MgO+CaO; (2) batching and making balls : Calcined white, ferrosilicon powder and fluorite powder are measured, batched, and ground, and then pressed into balls; (3) Reduction: Heat the balls to about 1200°C in a reduction tank, and vacuum them at 13.3Pa or higher Keep it for 8 to 10 hours, the magnesium oxide will be reduced to magnesium vapor, which will become rough magnesium after condensation; (4) Refining and casting: heat and melt the rough magnesium, refine it with a flux at a high temperature of about 710°C, and cast it into a magnesium ingot , also known as refined magnesium; (5) Pickling: Clean the surface of magnesium ingots with sulfuric acid or nitric acid to remove surface inclusions and make the surface beautiful. Pidgeon method production of magnesium production equipment includes direct-fired reduction furnaces with 26-51 reduction tanks per furnace, direct-fired refining furnaces, and rotary kilns. The energy consumption of magnesium production process by Pidgeon method is as follows: calcining 1 ton of magnesium consumes 2.8 tons of raw coal, reducing 1 ton of magnesium consumes 3 tons of raw coal, and refining 1 ton of magnesium consumes 0.5 ton of raw coal.
在镁冶炼过程中,结晶器需要通过水循环进行降温处理。水循环后水温有了较大的提升,以往均采取自然冷却的方法,循环水余热这一资源没有得到较好的利用。During the magnesium smelting process, the crystallizer needs to be cooled by water circulation. After water circulation, the water temperature has been greatly improved. In the past, natural cooling was adopted, and the resource of circulating water waste heat was not well utilized.
发明内容Contents of the invention
本实用新型的发明目的在于提供一种镁冶炼工艺中循环水回收装置。The purpose of the invention of the utility model is to provide a circulating water recovery device in the magnesium smelting process.
实现本实用新型的发明目的措施在于:在低温池上方安装高温池,在低温池旁安装水泵站,高温排水管由还原车间连接入高温池,高温泵水管由高温池连接入水泵站,低温泵水管由低温池连接入水泵站,低温供水管由水泵站连接到还原车间,供暖管道出水管由水泵站引出连接供暖主干管道,然后连接供暖管道回水管接回低温池。The measures to realize the invention purpose of the present utility model are: install a high-temperature pool above the low-temperature pool, install a water pump station next to the low-temperature pool, connect the high-temperature drain pipe to the high-temperature pool by the reduction workshop, and connect the high-temperature pump water pipe to the water pump station by connecting the high-temperature pool, and the low-temperature pump The water pipe is connected to the water pumping station from the low-temperature pool, the low-temperature water supply pipe is connected to the reduction workshop by the water pumping station, the outlet pipe of the heating pipe is led out from the water pumping station to connect to the main heating pipe, and then connected to the return pipe of the heating pipe to return to the low-temperature pool.
本实用新型的优点在于,通过设置低温池、高温池以及泵管系统,有效利用还原车间高温循环水余热对外供暖或洗浴,实现对循环水余热回收和调控,减少了取暖供热及洗浴供热的设备投建环节,节能减排,环保安全,提高生产管理水平和经济效益。The utility model has the advantage that by setting the low-temperature pool, the high-temperature pool and the pump pipe system, the waste heat of the high-temperature circulating water in the reduction workshop can be effectively used for external heating or bathing, and the recovery and regulation of the waste heat of the circulating water can be realized, and the heating and bathing heat supply can be reduced. The equipment investment and construction link, energy saving and emission reduction, environmental protection and safety, improve production management level and economic benefits.
附图说明Description of drawings
图1是本实用新型的结构及安装示意图Fig. 1 is the structure of the utility model and installation schematic diagram
附图标记包括:Reference signs include:
供暖管道出水管1,供洗浴用水支管2,过滤系统3,供暖主干管道4,供暖管道回水管5,高温排水管6,高温泵水管7,水泵站8,低温供水管9,还原车间10,低温池11,高温池12,低温泵水管13。Heating pipe outlet pipe 1, bath
具体实施方式Detailed ways
本实用新型将用于粗镁结晶器的高温循环水通过管道输送到洗浴室,再经过热交换器提供热水;同时,将粗镁结晶器的高温循环水通过管道输送到生产及生活区用于供暖。The utility model transports the high-temperature circulating water used for the crude magnesium crystallizer to the bathroom through the pipeline, and then provides hot water through the heat exchanger; at the same time, the high-temperature circulating water of the crude magnesium crystallizer is transported to the production and living areas through the pipeline. for heating.
以下结合附图和实施例进一步说明。Further description will be given below in conjunction with the accompanying drawings and embodiments.
如附图1所示,在低温池11上方安装高温池12,在低温池11旁安装水泵站8,高温排水管6由还原车间10连接入高温池12,高温泵水管7由高温池12连接入水泵站8,低温泵水管13由低温池11连接入水泵站8,低温供水管9由水泵站8连接到还原车间10,供暖管道出水管1由水泵站8引出连接供暖主干管道4,然后连接供暖管道回水管5接回低温池11。As shown in Figure 1, a high-
前述中,由供暖主干管道4或水泵站8连接供洗浴用水支管2,该供洗浴用水支管2连接过滤系统3。部分经过过滤系统3处理后的较高温度的热水送洗浴区域使用。In the foregoing, the
前述中,各相关管道上安装阀门进行有效控制。In the foregoing, valves are installed on each relevant pipeline for effective control.
前述中,低温池11与高温池12之间通过调节泵和管路直接连接。在需要时实现快速调节水温。In the foregoing, the low-
在本实用新型工作时,由还原车间10引来的高温水经过高温排水管6排入高温池12,再经过高温泵水管7泵入水泵站8,再由供暖管道出水管1引出连接供暖主干管道4供暖循环进行余热有效利用,供暖主干管道4中经过交换降温后的低温水由暖管道回水管5接回低温池11;然后,水泵站8经过低温泵水管13从低温池11抽取低温水经过低温供水管9输送到还原车间10工作。When the utility model is working, the high-temperature water drawn from the
本实用新型将用于粗镁结晶器的高温循环水通过管道输送至生产及生活取暖设备及洗浴设备,实现了高温循环水余热回收利用。The utility model transports the high-temperature circulating water used for the crude magnesium crystallizer to production and living heating equipment and bathing equipment through pipelines, and realizes the recovery and utilization of the waste heat of the high-temperature circulating water.
在以上实施例中,未及叙述的涉及实施的其他必要技术等采用现有技术,不再依次列举详述。In the above embodiments, other necessary technologies related to implementation that are not mentioned in the description are based on existing technologies, and will not be listed in detail in sequence.
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| CN2013200396086U CN203174177U (en) | 2013-01-24 | 2013-01-24 | Circulating water recovery device used in magnesium smelting process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103495712A (en) * | 2013-09-17 | 2014-01-08 | 宝钢工程技术集团有限公司 | Continuous casting crystallizer cooling water preheating system and method |
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2013
- 2013-01-24 CN CN2013200396086U patent/CN203174177U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103495712A (en) * | 2013-09-17 | 2014-01-08 | 宝钢工程技术集团有限公司 | Continuous casting crystallizer cooling water preheating system and method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160429 Address after: 043800 Shanxi city of Yuncheng Province Wang Pei township of Wenxi county. Patentee after: WENXI COUNTY REGAL MAGNESIUM Co.,Ltd. Address before: 201400, room 333, No. 316 East Ring Road, Fengxian District Pu Pu Industrial Zone, Shanghai, China Patentee before: SHANGHAI REGAL MAGNESIUM INDUSTRY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 043800 Shanxi city of Yuncheng Province Wang Pei township of Wenxi county. Patentee after: SHANXI REGAL METAL NEW MATERIAL CO.,LTD. Address before: 043800 Shanxi city of Yuncheng Province Wang Pei township of Wenxi county. Patentee before: WENXI COUNTY REGAL MAGNESIUM Co.,Ltd. |
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Granted publication date: 20130904 |
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