CN203172097U - Hydrophobic aluminum strip - Google Patents

Hydrophobic aluminum strip Download PDF

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Publication number
CN203172097U
CN203172097U CN 201320063162 CN201320063162U CN203172097U CN 203172097 U CN203172097 U CN 203172097U CN 201320063162 CN201320063162 CN 201320063162 CN 201320063162 U CN201320063162 U CN 201320063162U CN 203172097 U CN203172097 U CN 203172097U
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CN
China
Prior art keywords
hydrophobic
aluminum strip
thickness
coating
coating surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201320063162
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Chinese (zh)
Inventor
张君
钱本强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Wanyuan New Material Co ltd
Jiangsu Wanyuan New Materials Co ltd
Original Assignee
ZHENJIANG WANYUAN ELECTRONICS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN 201320063162 priority Critical patent/CN203172097U/en
Application granted granted Critical
Publication of CN203172097U publication Critical patent/CN203172097U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a hydrophobic aluminum strip and belongs to a coating aluminum strip. The hydrophobic aluminum strip is characterized by consisting of an aluminum strip base material bottom layer and hydrophobic coating surface layers which are coated on the upper surface and the lower surface of the aluminum strip base material bottom layer, wherein each hydrophobic coating surface layer has the thickness of 2 to 4 microns; according to a test, the hydrophobic coating surface layer with the thickness of 2 to 4 microns can guarantee the hydrophobic effect of the hydrophobic aluminum strip; the thickness of the hydrophobic coating surface layer can be selected in the range of 2 to 10 microns as required; and a manufacturing process of the hydrophobic aluminum strip comprises the flows of degreasing, washing and passivating, drying, roll coating, and roasting and curing the coating. The hydrophobic aluminum strip has a good hydrophobic function after being used on trial; the contact angle of water drops on the surface of the hydrophobic aluminum strip is 155 to 165 degrees; the water drops are seldom adhered to each other and are extremely easy to drop off; when the hydrophobic aluminum strip is applied to a refrigeration system, the heat exchange effect is improved, the energy consumption is reduced and the service life is prolonged; and compared with the prior art, the hydrophobic aluminum strip is low in manufacturing cost, economic and practical, has quite high market competitiveness, and can succeed in the commercial aspect easily.

Description

The hydrophobic aluminum strip
Technical field
The utility model belongs to the coating aluminium belt material, particularly a kind of hydrophobic aluminum strip.
Background technology
Hydrophobicity also claims hydrophobicity, is that material is a kind of when contacting with water in air can not be by the character of water-wet.Reason is when interactional cohesive force is less than the cohesive force between the hydrone between material molecule and the hydrone, hydrone can not be spread at material surface and scatter, can only roll at the material surface glomeration, roll on lotus leaf, so be commonly called as lotus leaf effect just as the globule.At this moment, in the junction of material, water and air, the interior angle that becomes with material surface along the tangent line on water droplet surface, i.e. contact angle θ>90 °, material presents hydrophobicity; In contrast, the interactional cohesive force between material molecule and the hydrone is during greater than the cohesive force between the hydrone, and hydrone will inevitably be spread at material surface and scatter.At this moment, in the junction of material, water and air, the interior angle that becomes with material surface along the tangent line on water droplet surface, i.e. contact angle θ≤90 °, material presents hydrophily.
The common aluminium that does not have hydrophobicity, or the hydrophily aluminium is when using in refrigerating environment, when surface temperature is lower than the dew point of surrounding air, hydrogenesis in the surrounding air becomes water droplet, not only reduced the heat exchange effect of refrigeration system, thereby increased energy consumption, increased the corrosion chance of aluminium material surface simultaneously, reduction of service life.Especially when air-conditioning when outdoor air subzero environment heats work, the heat-exchanging part of outdoor body is being born sending into after the outdoor heat conversion indoor, the water droplet that the heat-exchanging part surface condensation becomes must be frozen into frost and be attached to the surface in outdoor air subzero environment, cause heat exchange effect sharply to reduce on the one hand, on the other hand in order to guarantee the operation that works on, the air-conditioning heating operation of having to temporarily stop, reinstate the defrosting program, refrigerating operaton in reverse direction, in order in the heat-exchanging part of outdoor body, produce heat to remove the frost that outdoor body heat replacement part surface condensation becomes, this has just caused the waste of the defrosting energy, and heating effect was low when air-conditioning carried out heating operation at outdoor air subzero environment.
Prior art document 1CN202485281U discloses a kind of hydrophobic aluminium flake, and " comprise the aluminium flake matrix, aluminium flake matrix double-sided surface is respectively equipped with the micro-nano granules composite sedimentary layer, is provided with the stearic acid film at micro-nano granules composite deposition laminar surface." " thickness of described aluminium flake matrix 1 is not more than 0.1mm; The thickness of described micro-nano granules composite sedimentary layer 2 is 3~6 μ m; The thickness of described stearic acid film 3 is not more than 10nm." " micro-nano granules composite sedimentary layer 2 obtains by synchronous etching one deposition technique, this deposit thickness is 3 μ m, account for 100% of aluminium flake surface, stearic acid film 3 is prepared from by the liquid stearic acid after the heat fused, be coated on the micro-nano granules composite sedimentary layer 2 with immersion way, its thickness is not more than 10nm, and stearic acid film 3 accounts for 100% of aluminium flake surface.”
Prior art document 1 disclosed this hydrophobic aluminium flake exists following defective and deficiency in actual use:
1, is difficult to become practical product.The thickness of aluminium flake matrix is not more than 0.1mm.The thickness that has just limited the aluminium flake matrix is too small, and in actual the use, the strength of materials is too little on the one hand; Can't be applicable to the aluminium commonly used of 0.1-0.5 millimeter on the other hand.
2, manufacture method complexity, manufacturing cost is too high.The micro-nano granules composite sedimentary layer is to obtain by synchronous etching, deposition technique, is obtaining the stearic acid film with the liquid stearic acid after the immersion way coating heat fused on the micro-nano granules composite sedimentary layer again.Etching one deposition technique does not belong to the conventional method of manufacturing technology of coating aluminium synchronously, is difficult on the one hand popularize use, and must bring the manufacturing equipment price not low on the other hand, and first etching, deposition apply and cause manufacturing cost too high.
This shows that study and design a kind of economical and practical, and the hydrophobic aluminum strip with hydrophobic function of low cost of manufacture is necessary.
The utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, study and design a kind of economical and practical, and the hydrophobic aluminum strip with hydrophobic function of low cost of manufacture.
The purpose of this utility model is achieved in that a kind of hydrophobic aluminum strip, it is characterized in that being made up of aluminum strip base material bottom and the hydrophobic coating surface layer that is coated on the upper and lower surface of aluminum strip base material bottom.
The component of described hydrophobic coating surface layer and weight proportion are: water soluble acrylic resin 25-35%; Coating amino resins 5-15%; Water-soluble epoxy resin 1-4%; Water-soluble silicon oil 0.5-2.0%; Dimethylethanolamine 0.5-1.5%; Second diether monobutyl ether 0.5-1.5%; Dinonylnaphthalene disulfonic acid 0.1-0.4%; NP-40 NPE 0.3-0.8%; All the other add pure water to 100%.
The thickness of described hydrophobic coating surface layer is 3 ± 1 μ m, and hydrophobic coating surface thickness 2-4 μ m has guaranteed the hydrophobic effect of hydrophobic aluminum strip, and the thickness of hydrophobic coating surface layer can be selected in 2-10 μ m as required.
The manufacturing process flow of described hydrophobic aluminum strip is: degreasing → washing, passivation → drying → roller coat → baking-curing are filmed, wherein, the solidification temperature that baking-curing is filmed: 250 ± 10 ℃, the hardening time that baking-curing is filmed: 90 ± 20 seconds.
Described passivation refers to: use passivating solution to make the aluminum strip surface form the uniform passivation film that one deck has protective value, be used for the pre-treatment of roller coat, spraying, so that film adhesive is higher.
The utility model is implemented to obtain the hydrophobic aluminum strip, also claims hydrophobic aluminum strip, or is commonly called as the lotus leaf aluminum strip.Compared with prior art shown following beneficial effect:
1, has good hydrophobic function.The aluminum strip surface glomeration globule that water droplet obtains in the invention process, the contact angle of the globule on the aluminum strip surface is 155 °-165 °, and the globule seldom sticks each other, very easily tumbles.Use has improved heat exchange effect in refrigeration system, thereby has reduced energy consumption, reduced simultaneously because of the water droplet condensation in the corrosion chance that aluminium material surface causes, prolonged service life.
2, low cost of manufacture.Whole process flow adopts conventional coating aluminium manufacturing equipment, and need manufacturing equipment and the complicated technology of conventional coating aluminium rare synchronous etching one deposition technique in making not as the disclosed hydrophobic aluminium flake of prior art document 1, therefore be easy to grasp, make the product qualified rate height and stablize low cost of manufacture.
3, economical and practical, have the quite high market competitiveness, be easy to achieve success commercial.On the one hand as mentioned above, compare with prior art document 1 disclosed hydrophobic aluminium flake that to make product qualified rate high and stablize, so low cost of manufacture, also lower with regard to price; On the other hand, the thickness of hydrophobic coating surface layer is 3 ± 1 μ m, because the thickness 2-4 μ m through trying out the hydrophobic coating surface layer has guaranteed the hydrophobic effect of hydrophobic aluminum strip, according to actual needs, the thickness of hydrophobic coating surface layer can be selected in 2-10 μ m; And the thickness to aluminum strip base material bottom is not limited to below the 0.1mm as prior art document 1 disclosed hydrophobic aluminium flake in concrete the enforcement, just be applicable to all aluminum strip commonly used of base material underlayer thickness 0.05-0.5 millimeter, this has just widened the actual scope of application.Therefore must have the quite high market competitiveness, be easy to achieve success commercial.
Description of drawings
Fig. 1 is the section structure schematic diagram that meets the utility model thematic structure.
The specific embodiment
Below in conjunction with accompanying drawing implementation detail of the present utility model is described as follows:
As shown in Figure 1, a kind of hydrophobic aluminum strip is characterized in that being made up of aluminum strip base material bottom 1 and the hydrophobic coating surface layer 2 that is coated on the upper and lower surface of aluminum strip base material bottom.
The thickness of described hydrophobic coating surface layer 2 is 3 ± 1 μ m.In concrete the enforcement, can be selected in 2-10 μ m and 0.05-0.5 millimeter respectively to the thickness of hydrophobic coating surface layer and aluminum strip base material bottom.

Claims (2)

1. hydrophobic aluminum strip is characterized in that being made up of aluminum strip base material bottom (1) and the hydrophobic coating surface layer (2) that is coated on the upper and lower surface of aluminum strip base material bottom.
2. a kind of hydrophobic aluminum strip according to claim 1, the thickness that it is characterized in that described hydrophobic coating surface layer (2) is 3 ± 1 μ m.
CN 201320063162 2013-02-05 2013-02-05 Hydrophobic aluminum strip Expired - Lifetime CN203172097U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320063162 CN203172097U (en) 2013-02-05 2013-02-05 Hydrophobic aluminum strip

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320063162 CN203172097U (en) 2013-02-05 2013-02-05 Hydrophobic aluminum strip

Publications (1)

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CN203172097U true CN203172097U (en) 2013-09-04

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CN 201320063162 Expired - Lifetime CN203172097U (en) 2013-02-05 2013-02-05 Hydrophobic aluminum strip

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103568398A (en) * 2013-11-14 2014-02-12 镇江市万源电子有限公司 Anti-icing and anti-frosting aluminum strip and manufacturing method thereof
CN103963383A (en) * 2013-02-05 2014-08-06 镇江市万源电子有限公司 Hydrophobic aluminum band and its making method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103963383A (en) * 2013-02-05 2014-08-06 镇江市万源电子有限公司 Hydrophobic aluminum band and its making method
CN103568398A (en) * 2013-11-14 2014-02-12 镇江市万源电子有限公司 Anti-icing and anti-frosting aluminum strip and manufacturing method thereof
CN103568398B (en) * 2013-11-14 2016-01-27 镇江市万源电子有限公司 The manufacture method of freezing frosting aluminum strip

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CP01 Change in the name or title of a patent holder

Address after: 212000 Shangdang Town Guild Industrial Park, Dantu District, Zhenjiang City, Jiangsu Province

Patentee after: JIANGSU WANYUAN NEW MATERIALS CO.,LTD.

Address before: 212000 Shangdang Town Guild Industrial Park, Dantu District, Zhenjiang City, Jiangsu Province

Patentee before: JIANGSU WANYUAN NEW MATERIAL Co.,Ltd.

CP01 Change in the name or title of a patent holder
CP03 Change of name, title or address

Address after: 212000 Shangdang Town Guild Industrial Park, Dantu District, Zhenjiang City, Jiangsu Province

Patentee after: JIANGSU WANYUAN NEW MATERIAL Co.,Ltd.

Address before: 212124 No. 2 Xingye North Road, Xue Village, Shanghui Town, Dantu District, Zhenjiang City, Jiangsu Province

Patentee before: ZHENJIANG WANYUAN ELECTRONICS Co.,Ltd.

CP03 Change of name, title or address
CX01 Expiry of patent term

Granted publication date: 20130904

CX01 Expiry of patent term