CN203160105U - Automatic walking control system of load of milling machine - Google Patents

Automatic walking control system of load of milling machine Download PDF

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Publication number
CN203160105U
CN203160105U CN 201320067730 CN201320067730U CN203160105U CN 203160105 U CN203160105 U CN 203160105U CN 201320067730 CN201320067730 CN 201320067730 CN 201320067730 U CN201320067730 U CN 201320067730U CN 203160105 U CN203160105 U CN 203160105U
Authority
CN
China
Prior art keywords
control valve
controller
traveling pump
displacement control
walking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201320067730
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Chinese (zh)
Inventor
张诚实
梁云龙
陈波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Xinzhu Road and Bridge Machinery Co Ltd
Original Assignee
Chengdu Xinzhu Road and Bridge Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Xinzhu Road and Bridge Machinery Co Ltd filed Critical Chengdu Xinzhu Road and Bridge Machinery Co Ltd
Priority to CN 201320067730 priority Critical patent/CN203160105U/en
Application granted granted Critical
Publication of CN203160105U publication Critical patent/CN203160105U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an automatic walking control system of a load of a milling machine. The automatic control system comprises a walking pump, a rotary speed sensor, a controller, a walking pump displacement control valve, a working device and an engine flywheel, wherein the walking pump displacement control valve is connected with the walking pump; the rotary speed sensor is arranged in a manner of being adjacent to the engine flywheel and a signal wire of the rotary speed sensor is connected with the controller; and the controller is connected with the walking pump displacement control valve and an output flow of the walking pump is adjusted through adjusting the walking pump displacement control valve. The automatic control system disclosed by the utility model has the beneficial effects that a rotary speed of an engine is detected by the rotary speed sensor in real time and a signal is transmitted to the controller to be compared with a set program; then the output flow of the walking pump is adjusted through adjusting the walking pump displacement control valve; and finally, a walking speed is controlled in real time according to the change condition of the load, and the conditions that a milling cutter head is broken by the overload of the milling machine, an engine is overloaded and shut down, the vibration is aggravated due to the overload of a milling system and the like can be better avoided.

Description

A kind of milling machine load walking automatic control system
Technical field
The utility model relates to maintenance of surface kind equipment technical field, particularly a kind of milling machine load walking automatic control system.
Background technology
Milling machine is the special equipment for maintenance of surface and road surface transformation, its operating principle is: equipment rotates continuously, ground surface material excision with certain depth, continuous walking by walking mechanism makes working angles to carry out continuously along direction of travel then, and by conveyer waste material constantly is transported on the dust car, thereby realize the continuous cutting of road pavement.
Because road structure is complicated, and it is very big to excise the required power in road surface, so the equipment of milling machine can bear very big shock loading.If shock loading is very big and the speed of travel corresponding the variation not, will causes that the transient load of equipment sharply raises, thereby cause the damage of milling cutter or transmission system to be destroyed, even cause the motor overburden phenomenon of stopping working.
It doesn't matter between traditional milling machine main transmission and the running gear, and the load variations that workpiece bears does not feed back to running gear.Can cause load sharply to increase when changing to than the hard pavement suddenly from softer road surface, if and road speed does not become, the vibrations of whole milling and planing system are sharply risen, the milling stability decreases, cause a lot of above-mentioned some that can predict with generation unpredictable failure conditions.
Therefore, necessary existing milling machine is improved, with interrelated between milling machine main transmission and the running gear, adjust automatically at road conditions in real time, improve the stability of milling machine work.
The utility model content
Goal of the invention of the present utility model is: at the problem of above-mentioned existence, provide that a kind of principle is simple, with low cost, reliability is high, the tangible milling machine load walking of construction effect automatic control system.
The technical solution adopted in the utility model is such: a kind of milling machine load walking automatic control system comprises traveling pump, speed probe, controller, traveling pump displacement control valve, equipment and engine flywheel; Described traveling pump displacement control valve is connected with traveling pump; The rotating speed of engine flywheel can fluctuate because of the load condition of equipment; Described speed probe is connected to controller near engine flywheel setting and its holding wire; Controller is connected to the traveling pump displacement control valve, adjusts the output flow of traveling pump displacement control valve and then adjustment traveling pump according to the feedback signal of speed probe.
As preferably, described traveling pump displacement control valve is a proportional control electromagnetic valve, changes the speed of travel thereby change the walking pump delivery according to the instruction of controller.
In sum, owing to adopted technique scheme, the beneficial effects of the utility model are: by speed probe is set, detect the variation of engine speed in real time, thereby know the situation of change of load indirectly, and pass the signal to controller and setting program is compared, thereby send one more reasonably speed of travel control signal adjust the output flow of traveling pump for the traveling pump displacement control valve, finally be achieved and control the speed of travel according to the situation of change of load in real time; The generation of situation such as can avoid well that milling machine brings because crossing that the milling cutter head is interrupted, engine stalling, milling and planing system vibrate aggravation because of overload has improved the integral construction stability of milling machine effectively.
Description of drawings
Fig. 1 is principle schematic of the present utility model.
Mark among the figure: 1 is traveling pump, and 2 is speed probe, and 3 is controller, and 4 is the traveling pump displacement control valve, and 5 is equipment, and 6 is engine flywheel.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is done detailed explanation.
Embodiment: as shown in Figure 1, a kind of milling machine load walking automatic control system comprises traveling pump 1, also comprises speed probe 2, controller 3, traveling pump displacement control valve 4, equipment 5 and engine flywheel 6; Described traveling pump displacement control valve 4 is connected with traveling pump 1; The rotating speed of engine flywheel 6 can fluctuate because of the load condition of equipment 5; Described speed probe 2 arranges near engine flywheel 6 and its holding wire is connected to controller 3; Controller 3 is connected to traveling pump displacement control valve 4, adjusts the output flow of traveling pump displacement control valve 4 and then adjustment traveling pump 1 according to the feedback signal of speed probe 2.
Described traveling pump displacement control valve 4 is a proportional control electromagnetic valve, thereby changes the discharge capacity change speed of travel of traveling pump 1 according to the instruction of controller 3.
Speed probe 2 is installed to the position near engine flywheel 6, monitors the variation of engine speed in real time.
When the load of equipment 5 has when becoming big according to road surface situation or tool wear situation, engine output torque increases, and according to the rotating speed torque curve of motor, the rotating speed of motor can reduce accordingly, to export enough big moment of torsion; At this moment speed probe 2 can detect the decline of engine speed and convey to controller 3 with the form of electric current.
Controller 3 compares engine speed variable signal and the default program that receives, send control signal then and give traveling pump displacement control valve 4, in certain rotating speed, adjust the control electric current of traveling pump displacement control valve 4, control electric current adjusting range is the 100%-0 of setting value, thereby the output discharge capacity of control traveling pump 1 changes between setting value is to zero, thereby reaches the purpose of the control speed of travel.
The utility model can effectively be avoided having improved the integral construction stability of milling machine effectively because overload makes that the milling cutter head is interrupted, engine stalling, whole milling and planing system shake faults such as aggravation because of overload, has saved a large amount of maintenance costs.
The above only is preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of within spirit of the present utility model and principle, doing, be equal to and replace and improvement etc., all should be included within the protection domain of the present utility model.

Claims (2)

1. a milling machine load walking automatic control system comprises traveling pump (1), it is characterized in that: also comprise speed probe (2), controller (3), traveling pump displacement control valve (4), equipment (5) and engine flywheel (6); Described traveling pump displacement control valve (4) is connected with traveling pump (1); The rotating speed of engine flywheel (6) can fluctuate because of the load condition of equipment (5); Described speed probe (2) arranges near engine flywheel (6) and its holding wire is connected to controller (3); Controller (3) is connected to traveling pump displacement control valve (4), adjusts the output flow of traveling pump displacement control valve (4) and then adjustment traveling pump (1) according to the feedback signal of speed probe (2).
2. a kind of milling machine load walking automatic control system according to claim 1, it is characterized in that: described traveling pump displacement control valve (4) is a proportional control electromagnetic valve, according to the instruction of controller (3) change traveling pump (1) thus discharge capacity change the speed of travel.
CN 201320067730 2013-02-06 2013-02-06 Automatic walking control system of load of milling machine Expired - Fee Related CN203160105U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320067730 CN203160105U (en) 2013-02-06 2013-02-06 Automatic walking control system of load of milling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320067730 CN203160105U (en) 2013-02-06 2013-02-06 Automatic walking control system of load of milling machine

Publications (1)

Publication Number Publication Date
CN203160105U true CN203160105U (en) 2013-08-28

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320067730 Expired - Fee Related CN203160105U (en) 2013-02-06 2013-02-06 Automatic walking control system of load of milling machine

Country Status (1)

Country Link
CN (1) CN203160105U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103541297A (en) * 2013-10-09 2014-01-29 镇江市高等专科学校 Milling and planning tool fault detection and protection device of pavement milling machine
CN106284179A (en) * 2016-08-31 2017-01-04 江苏天嘉车辆技术有限公司 Round brush rotating speed following control system based on snow sweeper operating rate and control method thereof
CN111676785A (en) * 2020-07-03 2020-09-18 三一汽车制造有限公司 Material conveying control method of milling machine, material conveying control system of milling machine and milling machine
WO2024082456A1 (en) * 2022-10-21 2024-04-25 湖南三一中益机械有限公司 Pavement milling machine driving control method, driving control system, and pavement milling machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103541297A (en) * 2013-10-09 2014-01-29 镇江市高等专科学校 Milling and planning tool fault detection and protection device of pavement milling machine
CN106284179A (en) * 2016-08-31 2017-01-04 江苏天嘉车辆技术有限公司 Round brush rotating speed following control system based on snow sweeper operating rate and control method thereof
CN111676785A (en) * 2020-07-03 2020-09-18 三一汽车制造有限公司 Material conveying control method of milling machine, material conveying control system of milling machine and milling machine
WO2024082456A1 (en) * 2022-10-21 2024-04-25 湖南三一中益机械有限公司 Pavement milling machine driving control method, driving control system, and pavement milling machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130828

Termination date: 20180206