CN203159929U - Fabric tank adjusting device of dyeing machine - Google Patents

Fabric tank adjusting device of dyeing machine Download PDF

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Publication number
CN203159929U
CN203159929U CN 201320000632 CN201320000632U CN203159929U CN 203159929 U CN203159929 U CN 203159929U CN 201320000632 CN201320000632 CN 201320000632 CN 201320000632 U CN201320000632 U CN 201320000632U CN 203159929 U CN203159929 U CN 203159929U
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CN
China
Prior art keywords
fabric
swing arm
adjusting device
plate
axle
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Expired - Lifetime
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CN 201320000632
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Chinese (zh)
Inventor
蒋家云
黄坤民
胡晓奇
乐森林
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Hunan Shaoyang Textile Machinery Co Ltd
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Hunan Shaoyang Textile Machinery Co Ltd
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Priority to CN 201320000632 priority Critical patent/CN203159929U/en
Application granted granted Critical
Publication of CN203159929U publication Critical patent/CN203159929U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model provides a fabric tank adjusting device of a dyeing machine. The device is characterized in that an arc board is arranged and fixedly connected to side plates on two sides of a fabric storage tank through two hinges, and the arc board can rotate around an axial lead of the two hinges; a reducer which is arranged outside a cylinder and can rotate by a hand wheel drives a set of link mechanism to drive the arc board to rotate; and a hinge plate of the link mechanism is hinged with the arc board and a swinging arm which is welded on a swinging arm rod, and the swinging arm rod is connected with the reducer through a cross shaft coupling and a shaft. According to demands of different fabric types, the hand wheel mounted on the reducer is rotated during working, the link mechanism drives the arc board to rotate, so that the size of an opening, through which fabrics penetrate, of the fabric tank is controlled when the fabrics fall into the fabric storage tank, the fabrics are in an orderly stacking state in the fabric storage tank, and the problems of fabric turning, fabric compressing, fabric twining, knotting and the like are avoided.

Description

A kind of dyeing machine cloth groove adjusting device
Technical field:
The utility model relates to a kind of cloth groove adjusting device of using in the low bath ratio dyeing machine.
Background technology:
In traditional fabric in rope form batch dying machine, based on the excessive spray dyeing machine of tubular type, this dyeing machine bath raio height, bath raio generally surpasses 1:10, and the rope form textile impregnation is in water in dye vat during dyeing, and water consumption is many, and dying material and wastewater discharge are big.In recent years, for using water wisely, reduce the discharging of dyeing waste water, developmental research has gone out airflow dyeing machine and the low bath raio overflow dyeing machine of low bath raio.Wherein the bath raio of airflow dyeing machine can dye below 1:4, and low bath raio overflow dyeing machine bath raio can dye below 1:8.No matter be airflow dyeing machine or low bath raio overflow dyeing machine, following common characteristic is arranged: (1) version is horizontally-arranged pot type cylinder, i.e. O type cylinder; (2) with respect to the excessive spray dyeing machine of tubular type, the dye liquor storage area is little, and cloth liquid separates during dyeing, and the fabric storage area is much larger than the dye liquor storage area, and namely the cloth storage trough volume is big.The advantage that this version is brought is: (1) carries that the cloth height is low, and fabric tension is little, fabric folding line and damage when reducing dyeing; (2) cloth liquid separates, and bath raio is little, energy-saving and emission-reduction; (3) fabric can be piled up in cloth storage trough layer by layer, and it is big that cloth storage trough holds the cloth amount, the production efficiency height.
The cloth amount is big just because of holding, and needs fabric to have one to pile up orderly state layer by layer, just can make fabric circular flow smooth and easy, is unlikely fabric and carries producing in the cloth running and turn over cloth, compress, twine problems such as cloth and knotting.And the stacking states of fabric is not only relevant with length and the width of cloth groove, and is also relevant with the kind of fabric.Generally speaking, the medium weight fabric that grammes per square metre is big, the accumulation number of plies is few relatively, obtains to bank up preferably state easily in cloth storage trough.For the increasing amount of dying cloth, raise the efficiency, even fabric piles with cloth storage trough, the not smooth problem of fabric circular flow is arranged seldom also.But if the less cloister fabric of grammes per square metre piles with cloth storage trough, the fabric ulking thickness is too big, is easy to cause fabric to bank up unordered in cloth storage trough and produce and to turn over cloth, compress, twine problems such as cloth and knotting, thereby causes the smooth and influence dyeing of fabric circular flow.Therefore to prevent that cloister fabric banking up in cloth storage trough is unordered, just need to reduce the ulking thickness of cloister fabric in cloth storage trough.
Summary of the invention:
For solving the problems of the technologies described above, the utility model proposes a kind of cloth groove adjusting device, different according to fabric weight and kind by regulating the width that fabric falls into the cloth storage trough port, are satisfied the needs of fabric different ulking thickness states in cloth storage trough.When processing more thick and heavy fabric, be the increasing amount of dying cloth, by cloth groove adjusting device, cloth groove port is broadened, strengthen Rong Buliang thereby strengthen fabric at the ulking thickness of cloth storage trough, to enhance productivity.When the frivolous tender and lovely fabric of processing, by cloth groove adjusting device, can reduce fabric and improve the stacking states of fabric in cloth storage trough at the ulking thickness of cloth storage trough, avoid producing fabric and carry turning over cloth, compress, twining problem such as cloth knotting of cloth operation.
The utility model is to address the above problem the technical scheme that proposes to be: its component units comprises bearing, hinge, adjusting arc plate, swing arm bar, flap, swing arm, gusset piece, side plate, supporting plate, cylinder body, universal coupling, limiting plate, spacer shell, decelerator, handwheel, gland, sealing ring, axle, interior plate washer, trustship, pointer scale dish.Cloth storage trough is made up of two blocks of side plates, interior plate washer, first supporting plate and second supporting plate and many Gents fluorine human relations trustship.The cloth storage trough adjusting device is provided with the arc plate, and the arc plate is fixed on two blocks of side plates by gusset piece respectively by two hinges of each cloth storage trough, the arc plate with link to each other than chain after, can freely rotate around the hinge axial line.The arc plate links to each other with flap, swing arm in the linkage again.The connection at flap two ends is freely connecting of can rotating around the hinge axle center.Swing arm is welded in the swing arm bar, and the swing arm bar is by first bearing support that is fixed on the side plate.Swing arm bar one end links to each other by cross universal shaft coupling nodal axisn, and axle connects decelerator, and decelerator is fixed on second bearing, is connected with handwheel on the decelerator.The arc plate length of regulating cloth groove port width is slightly less than cloth storage trough length, so that the arc plate can rotate flexible and unlikely blocking when regulating.The arc plate can reach the purpose of regulating cloth groove port width around hinge center rotating certain angle.The rotation of arc plate realizes by a cover linkage transmission.Linkage is made up of flap, swing arm and swing arm bar etc.Flap is connected with arc plate hinge, and swing arm is connected with the flap hinge, and swing arm and swing arm bar are welded to connect.The swing arm bar is by the bearing support that is welded on the cloth storage trough side plate, by the rotation of swing arm bar, drives the swing of swing arm and flap and the arc plate is rotated.The rotation of swing arm bar, the operator can start to take turns and can realize in the dye vat outward turning.Handwheel is contained on the decelerator, and decelerator links to each other with the swing arm bar with shaft coupling by axle.The decelerator that adopts have at a high speed than with good self-locking performance.Decelerator and handwheel are located at the end socket outside of cylinder body one end, decelerator is provided with the pointer scale dish, the scale of arc plate rotational angle and cloth groove port width and dial has corresponding relation, observe the position of pointer scale index when rotating handwheel, determine cloth groove port width, to satisfy the needs of different cultivars fabric different thickness of banking up in cloth storage trough.Limiting plate is welded on the axle, and is corresponding with two extreme positions.The limiting plate both sides are provided with stop screw, and when limiting plate rotated with axle, the extreme position of rotation was limited by stop screw.Axle in the linkage except playing the motion transfer function, also plays in the whole cloth groove adjusting device dye vat exterior part to the connection transitional function of dye vat inner body.Axle is contained in the excessive cover, excessively can adorn the multi-disc rubber seal in the cover, press-fits sealing ring by gland, both can seal shaft, and axle is rotated flexibly.
The beneficial effects of the utility model are: the one, and the hommization of operation, the operator can operate outside cylinder body at any time as required, does not adjust in the dye vat and do not need the operator to enter; The 2nd, simple in structure, easily manufactured, can realize by a cover linkage and high speed ratio speed reducer; The 3rd, the needs of the fabric that satisfies different cultivars desirable state of banking up in cloth storage trough, enhance productivity, particularly during some frivolous tender and lovely textile dyeings, adjust fabric by adjusting cloth groove port width and reach the orderly perfect condition of banking up, and make the fabric operation smooth and easy, dyeing defects such as fabric damage can not occur, thereby enlarge the scope of application of equipment.
Description of drawings:
Below in conjunction with accompanying drawing the utility model is further specified.
Fig. 1 to Fig. 4 is an embodiment of the present utility model.
Fig. 1 is front view.
Fig. 2 is the A-A cutaway view.
Fig. 3 is partial enlarged drawing.
Fig. 4 is that B is to view.
Among the figure: 1, first bearing, 2, hinge, 3, regulate the arc plate, 4, the swing arm bar, 5, flap, 6, swing arm, 7, gusset piece, 8, side plate, 9, first supporting plate, 10, cylinder body, 11, universal coupling, 12, limiting plate, 13, spacer shell, 14, second bearing, 15, decelerator, 16, handwheel, 17, gland, 18, sealing ring, 19, axle, 20, interior plate washer, 21, trustship, 22, second supporting plate, 23, the pointer scale dish
The specific embodiment:
As depicted in figs. 1 and 2, this is the cloth storage trough adjusting device of the low horizontally-arranged pot type staining jar of bath raio of two casts.Two cast dye vats are provided with the cloth storage trough of two positions in cylinder body 10.The cloth storage trough of each is made up of two blocks of side plates 8, interior plate washer 20, first supporting plate 9 and second supporting plate 22 and many Gents fluorine human relations trustship 21.Arc plate 3 is fixed on two blocks of side plates 8 by gusset piece 7 respectively by two hinges 2 of each cloth storage trough, arc plate 3 with link to each other than chain 2 after, can freely rotate around the hinge axial line.Arc plate 3 links to each other with flap 5, swing arm 6 in the linkage again.The connection at flap 5 two ends is freely connecting of can rotating around the hinge axle center.Swing arm 6 is welded in swing arm bar 4, and swing arm bar 4 is by first bearing, 1 supporting of being fixed on the side plate 8.Swing arm bar 4 one ends link to each other by 11 19 on cross universal shaft coupling, and axle 19 connects decelerator 15, and decelerator 15 is fixed on second bearing 14, is connected with handwheel 16 on the decelerator 15.Rotate handwheel 16, by the transmission of decelerator 15, can drive swing arm bar 5 and rotate.Swing arm bar 5 rotates, and can drive arc plate 3 around hinge 2 rotating certain angle scopes, and the corresponding cloth storage trough port width of regulating changes in the w2 scope from w1.Specifically add man-hour in dyeing, difference according to fabric variety, production cloth amount, by regulating 3 to suitable positions of arc plate, make fabric in cloth storage trough, obtain one and reasonably bank up thickness and reach desirable heap cloth state, thereby avoid turning over cloth, compress, twine the generation of problems such as cloth, knotting and cause walking cloth not smooth in the fabric circular flow process.As required, regulate by adjusting device, when the processing heavily fabric, cloth groove port width maximum can reach W1; When the frivolous tender and lovely fabric of processing, the I of cloth groove port width reaches W2.
As shown in Figure 3, arc plate 3 is adjusted to the extreme position of W1 and W2, and is all corresponding to 12 two the extreme position correspondences of limiting plate that are welded on the axle 19.Limiting plate 12 both sides are provided with stop screw, and when limiting plate 12 rotated with axle, the extreme position of rotation was limited by stop screw.Described axle 19, not only as power transmission shaft, the transition part that is connected as part in the cylinder and the outer part of cylinder also.The transition portion of axle 19 is contained on the spacer shell 13, by gland 17 and 18 sealings of dress rubber seal.
As shown in Figure 4, decelerator 15 is provided with pointer scale dish 23, and the extreme position of arc plate 3 and limiting plate 12 has corresponding minimum and maximum limiting value at dial.According to the needs of condition of being banked up in cloth storage trough by the dyeing and weaving thing, the operator rotates the number of turns of handwheel 16, determines that by the position of read pointer dial needle operator's turn handwheel can be regulated the arbitrary position of arc plate 3 in W1 to W2 scope.
Above-mentioned embodiment also can be applied in the horizontally-arranged pot type low bath ratio dyeing machine of multitube type.

Claims (4)

1. dyeing machine cloth groove adjusting device, its component units comprises first bearing (1), hinge (2), regulate arc plate (3), swing arm bar (4), flap (5), swing arm (6), gusset piece (7), side plate (8), first supporting plate (9), cylinder body (10), universal coupling (11), limiting plate (12), spacer shell (13), second bearing (14), decelerator (15), handwheel (16), gland (17), sealing ring (18), axle (19), interior plate washer (20), trustship (21), second supporting plate (22), pointer scale dish (23), it is characterized in that: described cloth storage trough adjusting device is provided with arc plate (3), arc plate (3) is fixed on two blocks of side plates (8) by two hinges (2) of cloth storage trough, again with linkage in flap (5), swing arm (6) links to each other, swing arm (6) is connected with the flap hinge, be welded in swing arm bar (4), swing arm bar (4) is by first bearing (1) supporting of being fixed on the side plate (8), swing arm bar (4) one ends link to each other by cross universal shaft coupling (11) axle (19), axle (19) connects decelerator (15), decelerator (15) is fixed on second bearing (14), is connected with handwheel (16) on the decelerator (15).
2. a kind of dyeing machine cloth groove adjusting device according to claim 1, it is characterized in that: decelerator (15) is provided with pointer scale dish (23).
3. a kind of dyeing machine cloth groove adjusting device according to claim 1 is characterized in that: axle (19) is contained on the spacer shell (13), and seals by sealing ring (18) and gland (17).
4. a kind of dyeing machine cloth groove adjusting device according to claim 1 is characterized in that: be welded with limiting plate (12) on the axle (19), limit the adjustable extreme position of arc plate (3).
CN 201320000632 2013-01-03 2013-01-03 Fabric tank adjusting device of dyeing machine Expired - Lifetime CN203159929U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320000632 CN203159929U (en) 2013-01-03 2013-01-03 Fabric tank adjusting device of dyeing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320000632 CN203159929U (en) 2013-01-03 2013-01-03 Fabric tank adjusting device of dyeing machine

Publications (1)

Publication Number Publication Date
CN203159929U true CN203159929U (en) 2013-08-28

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Application Number Title Priority Date Filing Date
CN 201320000632 Expired - Lifetime CN203159929U (en) 2013-01-03 2013-01-03 Fabric tank adjusting device of dyeing machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107574616A (en) * 2017-10-24 2018-01-12 广州番禺高勋染整设备制造有限公司 Water level auto control system for overflow dyeing machine
CN107904832A (en) * 2017-12-18 2018-04-13 常熟市沪联印染有限公司 A kind of dyeing apparatus for cloth of weaving
CN113737417A (en) * 2021-08-26 2021-12-03 福建思嘉环保材料科技有限公司 Two-sided paste mechanism of pasting of space screen cloth processing

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107574616A (en) * 2017-10-24 2018-01-12 广州番禺高勋染整设备制造有限公司 Water level auto control system for overflow dyeing machine
CN107574616B (en) * 2017-10-24 2024-01-02 高勋绿色智能装备(佛山)有限公司 Automatic water level control system for dyeing machine
CN107904832A (en) * 2017-12-18 2018-04-13 常熟市沪联印染有限公司 A kind of dyeing apparatus for cloth of weaving
CN113737417A (en) * 2021-08-26 2021-12-03 福建思嘉环保材料科技有限公司 Two-sided paste mechanism of pasting of space screen cloth processing

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Granted publication date: 20130828

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