CN203159209U - Carbon dioxide-methane self-heating reforming reactor - Google Patents

Carbon dioxide-methane self-heating reforming reactor Download PDF

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Publication number
CN203159209U
CN203159209U CN2013200237963U CN201320023796U CN203159209U CN 203159209 U CN203159209 U CN 203159209U CN 2013200237963 U CN2013200237963 U CN 2013200237963U CN 201320023796 U CN201320023796 U CN 201320023796U CN 203159209 U CN203159209 U CN 203159209U
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Prior art keywords
reforming reactor
reactor according
methane
burner
mixing tank
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Expired - Lifetime
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CN2013200237963U
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Inventor
孙予罕
赵铁均
唐志永
祝贺
黄巍
孙志强
章清
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Gaolu Air Chemical Products Shanghai Energy Technology Co ltd
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Shanghai Advanced Research Institute of CAS
Shanxi Luan Environmental Energy Development Co Ltd
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Priority to PCT/EP2014/050396 priority patent/WO2014111315A1/en
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • C01B3/382Multi-step processes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0205Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0238Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a carbon dioxide reforming step
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0205Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0244Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being an autothermal reforming step, e.g. secondary reforming processes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/025Processes for making hydrogen or synthesis gas containing a partial oxidation step
    • C01B2203/0255Processes for making hydrogen or synthesis gas containing a partial oxidation step containing a non-catalytic partial oxidation step
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1047Group VIII metal catalysts
    • C01B2203/1052Nickel or cobalt catalysts
    • C01B2203/1058Nickel catalysts
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1205Composition of the feed
    • C01B2203/1211Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
    • C01B2203/1235Hydrocarbons
    • C01B2203/1241Natural gas or methane
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1276Mixing of different feed components
    • C01B2203/1282Mixing of different feed components using static mixers
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/14Details of the flowsheet
    • C01B2203/142At least two reforming, decomposition or partial oxidation steps in series
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Inorganic Chemistry (AREA)
  • Hydrogen, Water And Hydrids (AREA)

Abstract

The utility model discloses a carbon dioxide-methane self-heating reforming reactor which comprises a furnace body, a burner, a gas distributor, a mixer, a combustion chamber, a catalytic reaction bed and a gas collection chamber, wherein the burner is inserted into the mixer through the top of the furnace body; the gas distributor is arranged in front of the end part of the burner; and the mixer, the combustion chamber, the catalytic reaction bed and the gas collection chamber are sequentially arranged inside the furnace body from top to bottom. The reforming reactor realizes the self heat supply in carbon dioxide-methane reforming reaction by using heat generated in the oxidation process of oxygen and methane, thus lowering the investment and operating cost, and improving the methane conversion efficiency.

Description

Carbon dioxide-methane autothermal reforming reaction device
Technical field
The utility model relates to carbon one chemical field, particularly relates to a kind of carbon dioxide-methane autothermal reforming reaction device.
Background technology
Fossil energy worsening shortages and environmental pollution seriously are the two big crisis difficult problems that the world today faces, and Greenhouse effect make people's growing interest CO to having a strong impact on of climatope 2The reduction of discharging problem is with CO 2Transforming the preparation synthetic gas as carbon oxygen resource through high-temperature catalytic is CO 2Extensive chemical utilization give priority to direction.With CO 2Be raw material, can realize CO with the methane of Coal Chemical Industry, the discharging of gas utilization process by the conversion preparation synthetic gas process of reforming 2And CH 4Efficiently utilize in the time of two kinds of greenhouse gases, and reduced discharging greenhouse gases, realized the carbon resource recycle of energy chemical, have huge economic benefit, so CH 4-CO 2Reforming reaction is considered to the core technology that following Coal Chemical Industry carbon resource effectively utilizes.
Methane and the industrialized example of CO 2 reformation preparing synthetic gas are not arranged at present as yet, and its emphasis and difficult point mainly are to lack catalyzer and safe and reliable, easy to operate, the reactor assemblies reasonable in design such as the start-stop car flexible, long service life that are difficult for carbon distribution, are difficult for stopping up, being difficult for excellent performances such as inactivation, transformation efficiency height, good stability.According to " thermodynamics of gasification and gas building-up reactions " (work such as [Soviet Union] pressgang Lip river husband, Wu Yueyi) heating power in the book calculates as can be known, the methane carbon dioxide reformation reaction is a strong endothermic reaction, from the thermomechanical analysis process, temperature is up to synthetic gas production is just arranged more than 600 ℃, raise with temperature of reaction, reaction conversion ratio increases, the synthetic gas gain in yield.Like this source of heat under the hot conditions also is one of the emphasis of technological process and difficult point.
Present pure oxygen converter both domestic and external all is the converter (being also referred to as secondary reformer) at methane and steam reforming reaction, does not appear in the newspapers and use at the converter of carbonic acid gas and methane reforming reaction.
Present methane and the converter of steam reforming reaction have following defective:
1. transformation efficiency is low, and 30%~90% methane conversion need rely on the primary reformer that the secondary reformer leading portion arranges.
2. methane and steam reforming stove all need to replenish a large amount of water vapour, except the needs that satisfy methane and steam reforming reaction, also need the extra water vapour charcoal that disappears, increased running cost, also increased running cost for follow-up water vapour separates, and only be not the converter that methane and CO 2 reformation do not need the make up water steam.
3. in traditional secondary reformer, methane and oxygen is as easy as rolling off a log to be mixed inhomogeneously, causes oxygen not to be exhausted at burning zone, enters that the catalyzer to catalytic section damages after the catalytic section.
The utility model content
The technical problems to be solved in the utility model provides a kind of carbon dioxide-methane autothermal reforming reaction device, and it can improve the transformation efficiency of methane, and can reduce production costs.
For solving the problems of the technologies described above, carbon dioxide-methane autothermal reforming reaction device of the present utility model mainly comprises body of heater, burner, gas distributor, mixing tank, combustion chamber, catalyzed reaction bed and collection chamber; Described burner inserts mixing tank by the body of heater top; Before described gas distributor is arranged on the burner end; Described mixing tank, combustion chamber, catalyzed reaction bed and collection chamber are arranged on body of heater inside successively from top to bottom.
Preferable, this carbon dioxide-methane autothermal reforming reaction device can also arrange cooling system, for example water jacket in place, burner end outside body of heater.
The described catalyzed reaction bed outside and collection chamber outlet can be installed a plurality of temperature elements, for example thermocouple thermometer.
Compare with secondary reformer, carbon dioxide-methane autothermal reforming reaction device of the present utility model has the following advantages and beneficial effect:
1. be at carbonic acid gas and methane reforming reaction and the reactor apparatus that designs, " greenhouse gases " carbonic acid gas can be transformed into industrial chemicals and the energy with added value, and can not add water vapour or add a spot of water vapour according to arts demand.
2. utilize the heat that produces in oxygen and the methane oxidation process to realize the heat supply certainly of strong heat absorption reforming reaction under the hot conditions, do not need additionally to provide outside heat.
3. adopting single reaction vessel can be 0.1~2% synthetic gas with methane conversion to methane content, transformation efficiency height not only, and can reduce and invest and running cost.
4. adopted mixing tank, gas distributor and combustion chamber, and the combustion chamber has enough spaces, make the oxygen can be in the combustion chamber internal combustion totally, and beds ingress gas distribution be even.
Description of drawings
Fig. 1 is carbon dioxide-methane autothermal reforming reaction apparatus synoptic diagram of the present utility model.
Fig. 2 is gas distributor synoptic diagram in the carbon dioxide-methane autothermal reforming reaction device of the present utility model.
Fig. 3 is unstripped gas single passage synoptic diagram in the carbon dioxide-methane autothermal reforming reaction device of the present utility model.
Fig. 4 is unstripped gas two channels synoptic diagram in the carbon dioxide-methane autothermal reforming reaction device of the present utility model.
Description of reference numerals is as follows among the figure:
1: body of heater
2: gas distributor
3: refractory liner
4: water jacket
5: mixing tank
6: the combustion chamber
7: the catalyzed reaction bed
8: collection chamber
9,10: thermocouple thermometer
11: burner
Embodiment
Understand for technology contents of the present utility model, characteristics and effect being had more specifically, existing in conjunction with illustrated embodiment, details are as follows:
As shown in Figure 1, the carbon dioxide-methane autothermal reforming reaction device of present embodiment comprises body of heater 1, gas distributor 2, refractory liner 3, water jacket 4, mixing tank 5, combustion chamber 6, catalyzed reaction bed 7, collection chamber 8, a plurality of thermocouple thermometer 9,10 and burner 11.Wherein:
Gas distributor 2 is rounded, be arranged on the end of burner 11 before, anisotropically offer a plurality of manholes on the gas distributor 2, these holes are coaxial circular permutation, and interior ring perforate density is greater than outer shroud perforate density, as shown in Figure 2.
Refractory liner 3 is filled in the inwall of body of heater 1.
Water jacket 4 is coated on outside the body of heater 1.Because oxygen and methyl hydride combustion can produce high temperature, therefore, a forced convection cooling system need be set in burner 11 ends, give burner 11 coolings with the water coolant of the burner 11 of flowing through.
Mixing tank 5, combustion chamber 6, catalyzed reaction bed 7 and collection chamber 8 are arranged on body of heater 1 inside successively from top to bottom.The aspect ratio of mixing tank 5 is 2~3, is preferably 2.Combustion chamber 6 is tapered, highly is 3~5 times of mixing tank 5 diameters, preferred 5 times.A certain amount of Ni-Ca-Zr catalyzer of filling in the catalyzed reaction bed 7, the outside is equiped with a plurality of thermocouple thermometers 9.The outlet of collection chamber 8 is equiped with thermocouple thermometer 10.
When carrying out the reforming carbon dioxide-methane reaction, oxygen enters burner 11 from oxygen channel, flows to the end of burner 11 vertically; The unstripped gas that is rich in carbonic acid gas and methane (can be the gas that is rich in methane, also can be the gas that is rich in methane and carbonic acid gas simultaneously, any that for example Sweet natural gas, coke(oven)gas, oil field gas, refinery gas, coal-seam gas, methyl alcohol syntheticly speed to exit, Fischer-Tropsch is synthetic in speeding to exit or several combinations.) then (can adopt one-sided or the air inlet of bilateral tangent line along the direction perpendicular to mixing tank 5 top tangent lines, shown in Fig. 3,4) enter gas distributor 2, the high speed oxygen that sprays with average flow velocity and burner 11 ends evenly mixes in elongated mixing tank 5, and in the instantaneous generation combustion reactions that mixes, spray the into top of conical combustor 6 by a single hole then.
Unstripped gas after the burning 6 enters beds 7 from the combustion chamber, under the effect of Ni-Ca-Zr catalyzer, carries out the reforming carbon dioxide-methane reaction, and reaction velocity is 1000~50000h -1, preferred 5000~20000h -1The synthetic gas that the reaction back produces enters collection chamber 8, flows out from the outlet of collection chamber 8, and its methane content is 0.1~2%.

Claims (10)

1. carbon dioxide-methane autothermal reforming reaction device is characterized in that, comprises body of heater, burner, gas distributor, mixing tank, combustion chamber, catalyzed reaction bed and collection chamber; Described burner inserts mixing tank by the body of heater top; Before described gas distributor is arranged on the burner end; Described mixing tank, combustion chamber, catalyzed reaction bed and collection chamber are arranged on body of heater inside successively from top to bottom.
2. reforming reactor according to claim 1 is characterized in that, described inboard wall of furnace body is filled with refractory liner.
3. reforming reactor according to claim 1 is characterized in that, also includes cooling system, is installed in place, the outer burner end of body of heater.
4. reforming reactor according to claim 3 is characterized in that, described cooling system is water jacket.
5. reforming reactor according to claim 1 is characterized in that, described gas distributor is rounded, and anisotropically offers a plurality of through holes.
6. reforming reactor according to claim 5 is characterized in that, the through hole on the gas distributor is coaxial circular permutation, and interior ring perforate density is greater than outer shroud perforate density.
7. reforming reactor according to claim 1 is characterized in that, the aspect ratio of described mixing tank is 2~3.
8. reforming reactor according to claim 1 is characterized in that, described combustion chamber is tapered, highly is 3~5 times of mixing tank diameter.
9. reforming reactor according to claim 1 is characterized in that, filling Ni-Ca-Zr catalyzer in the described catalyzed reaction bed.
10. reforming reactor according to claim 1 is characterized in that, the described catalyzed reaction bed outside and collection chamber outlet installing temperature element.
CN2013200237963U 2013-01-17 2013-01-17 Carbon dioxide-methane self-heating reforming reactor Expired - Lifetime CN203159209U (en)

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CN2013200237963U CN203159209U (en) 2013-01-17 2013-01-17 Carbon dioxide-methane self-heating reforming reactor
PCT/EP2014/050396 WO2014111315A1 (en) 2013-01-17 2014-01-10 Auto-thermal reforming reactor

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104525054A (en) * 2014-12-26 2015-04-22 北京神雾环境能源科技集团股份有限公司 Oxygen feeding device, and corresponding methane tri-reforming reaction device and method
CN107243265A (en) * 2017-07-25 2017-10-13 天津阿奇森环保技术有限公司 A kind of ammonia blender
CN111137860A (en) * 2019-12-31 2020-05-12 太原理工大学 Methane carbon dioxide dry reforming reaction furnace
CN111871336A (en) * 2020-08-21 2020-11-03 中国海洋石油集团有限公司 Low-carbon alkane reforming reaction device and synthesis gas equipment
CN113795330A (en) * 2019-04-23 2021-12-14 托普索公司 High temperature reactor vessel, apparatus and method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10370298B2 (en) * 2017-04-10 2019-08-06 O'brien Asset Management, Llc Target tiles for an autothermal reformation/secondary reformation unit

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1531147A1 (en) * 2003-11-06 2005-05-18 CASALE ChEMICALS S.A. Catalytic secondary reforming process and reactor for said process
GB201105131D0 (en) * 2011-03-28 2011-05-11 Johnson Matthey Plc Steam reforming

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104525054A (en) * 2014-12-26 2015-04-22 北京神雾环境能源科技集团股份有限公司 Oxygen feeding device, and corresponding methane tri-reforming reaction device and method
CN107243265A (en) * 2017-07-25 2017-10-13 天津阿奇森环保技术有限公司 A kind of ammonia blender
CN107243265B (en) * 2017-07-25 2023-08-01 天津阿奇森环保技术有限公司 Ammonia mixer
CN113795330A (en) * 2019-04-23 2021-12-14 托普索公司 High temperature reactor vessel, apparatus and method
CN111137860A (en) * 2019-12-31 2020-05-12 太原理工大学 Methane carbon dioxide dry reforming reaction furnace
CN111137860B (en) * 2019-12-31 2023-03-10 太原理工大学 Methane carbon dioxide dry reforming reaction furnace
CN111871336A (en) * 2020-08-21 2020-11-03 中国海洋石油集团有限公司 Low-carbon alkane reforming reaction device and synthesis gas equipment

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