CN203156214U - Full-automatic band steel flash butt welder - Google Patents
Full-automatic band steel flash butt welder Download PDFInfo
- Publication number
- CN203156214U CN203156214U CN 201320045225 CN201320045225U CN203156214U CN 203156214 U CN203156214 U CN 203156214U CN 201320045225 CN201320045225 CN 201320045225 CN 201320045225 U CN201320045225 U CN 201320045225U CN 203156214 U CN203156214 U CN 203156214U
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- welding
- band steel
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- flash butt
- butt welder
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Abstract
The utility model relates to the technical field of welders, in particular to a full-automatic band steel flash butt welder. The full-automatic band steel flash butt welder comprises a welder frame which is provided with a first welding seat and a second welding seat, wherein the first welding seat and the second welding seat are symmetrically arranged; the upper portion of the first welding seat and the upper portion of the second welding seat are respectively provided with a compressing cutter belt device; each compressing cutter belt device comprises a main pressing sleeve and a guide shaft frame; one end of the main pressing sleeve is provided with a pressing rod device, and the other end of the main pressing sleeve is provided with a hydraulic cylinder; the hydraulic cylinder is provided with an electro connecting pressure gauge; an installing plate is arranged beside the main pressing sleeve; a compressing sliding groove is formed in the installing plate; the main pressing sleeve is connected to the compressing sliding groove through a movable cross; the guide shaft frame is provided with a compressing pedal switch; a pressurization cylinder is connected to the compressing pedal switch in a driving mode; the main pressing sleeve is connected with the guide shaft frame through a movable pull rod; a welding device is arranged between the first welding seat and the second welding seat, and an electric control box is connected to the welding device. A band steel welding connector welded through the full-automatic band steel flash butt welder is firm and stable in quality.
Description
Technical field
The utility model relates to the bonding machine technical field, refers in particular to full-automatic band steel flash butt welder.
Background technology
At present no matter being aspect the welding of the welding of saw blade or cutter band, substantially all is manually to be welded as the master.Because welding is topmost technology, and the firmness of welding is one of most important technical parameter, therefore the key technology of GPRS welding generally needs the experience of 2-3 to grasp, the product that welding is come out just can reach welding requirements, therefore as easy as rolling off a log because personnel former thereby cause the quality instability of product on producing.And the not enough or excessive situation of annealing of annealing also often appears in the annealing process of the joint of welding, product quality is not high, has shortened life of product.
Summary of the invention
The utility model provides a kind of full-automatic band steel flash butt welder at the technical problem that will solve, and this automatically can realize compressing automatically with the steel flash butt welder to band steel to be processed, and the welding point of band steel is firm, steady quality.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme:
Full-automatic band steel flash butt welder, include welding stand, described welding stand is equipped with symmetrically arranged first welding base and second welding base, described first welding base and second welding base top respectively are provided with and compress the cutter belting, the described cutter belting that compresses includes main gland and guide shaft frame, one end of described main gland is equipped with strut device, and the other end of described main gland is equipped with oil hydraulic cylinder, and described oil hydraulic cylinder is equipped with electricity and connects Pressure gauge; Described main gland side is provided with installing plate, described installing plate offers and compresses chute, described main gland is connected in by movable cross and compresses chute, described guide shaft frame is equipped with and compresses floor push, the described floor push that compresses drives and to be connected with pressurized cylinder, and described main gland is connected with the guide shaft frame by active pull rod; Be provided with welding set between described first welding base and second welding base, described welding set is connected with electric cabinet.
Wherein, described welding set is provided with pneumatic upset switch and transformer cut-off switch, and described pneumatic upset switch and transformer cut-off switch all are electrically connected with electric cabinet.
Wherein, described strut device includes depression bar, and described depression bar is connected with universal pressing plate, and the front end of described depression bar is provided with universal pressure head, and described universal pressure head stretches in the universal pressing plate.
Further, be provided with induction installation between described first welding base and second welding base, described induction installation is installed on welding stand, and described induction installation is electrically connected with electric cabinet.
Preferably, described induction installation is the infrared ray attemperating unit.
Wherein, described guide shaft frame is connected with welding stand by the first accurate hard optical axis, described installing plate is connected with welding stand by the second accurate hard optical axis, the described first accurate hard optical axis drives and is connected with the speed governing linear electric motors, and the described first accurate hard optical axis and the second accurate hard optical axis all are arranged with accurate axle sleeve.
Further, described first welding base and second welding base are provided with the welding location by piece.
Again further, described welding stand is equipped with alarm, and described alarm is electrically connected with electric cabinet.
The beneficial effects of the utility model are:
Full-automatic band steel flash butt welder described in the utility model, by compressing the cutter belting band steel to be processed is realized compressing automatically, and import specification and the size of band steel to be processed at electric cabinet, thereby calculate the required welding condition of band steel welding to be processed, realize treating the automatic welding of processing belt steel by welding set; The utility model is simple in structure, and welding step is few, and general operating personnel can finish, and the welding point of the band steel of producing is firm, and steady quality has effectively reduced the waste of production cost.
Description of drawings
Fig. 1 for the utility model automatically with the front view of steel flash butt welder.
Fig. 2 for the utility model automatically with the left view of steel flash butt welder.
Fig. 3 is the cutaway view at A place among Fig. 1.
Fig. 4 is the enlarged diagram at B place among Fig. 2.
Include mark among Fig. 1 to Fig. 4:
1---welding stand 2---, first welding base
3---second welding bases 4---compress the cutter belting
5---main gland 6---guide shaft frame
7---strut device 71---depression bar
The universal pressure head of 72---universal pressing plates 73---
Electricity connects Pressure gauge to 8---oil hydraulic cylinders 9---
10---installing plates 11---compress chute
12---movable crosses 13---compress floor push
14---pressurized cylinder 15---active pull rod
The pneumatic upset switch of 16---welding sets 161---
162---transformer cut-off switch 17---electric cabinet
18---first accurate hard optical axis 181---speed governing linear electric motors
The accurate axle sleeve of 19---second accurate hard optical axises 20---
21---the welding location is by piece 22---induction installation
23---alarm.
The specific embodiment
For the ease of those skilled in the art's understanding, below in conjunction with embodiment and accompanying drawing the utility model is further described, the content that embodiment is mentioned not is to restriction of the present utility model.
As shown in Figures 1 to 4, full-automatic band steel flash butt welder, include welding stand 1, described welding stand 1 is equipped with symmetrically arranged first welding base 2 and second welding base 3, described first welding base 2 and second welding base, 3 tops respectively are provided with and compress cutter belting 4, and the described cutter belting 4 that compresses includes main gland 5 and guide shaft frame 6, and an end of described main gland 5 is equipped with strut device 7, the other end of described main gland 5 is equipped with oil hydraulic cylinder 8, and described oil hydraulic cylinder 8 is equipped with electricity and connects Pressure gauge 9; Described main gland 5 sides are provided with installing plate 10, described installing plate 10 offers and compresses chute 11, described main gland 5 is connected in by movable cross 12 and compresses chute 11, described guide shaft frame 6 is equipped with and compresses floor push 13, the described floor push 13 of compressing drives and is connected with pressurized cylinder 14, and described main gland 5 is connected with guide shaft frame 6 by active pull rod 15; Be provided with welding set 16 between described first welding base 2 and second welding base 3, described welding set 16 is connected with electric cabinet 17; Wherein, described strut device 7 includes depression bar 71, and described depression bar 71 is connected with universal pressing plate 72, and the front end of described depression bar 71 is provided with universal pressure head 73, and described universal pressure head 73 stretches in the universal pressing plate 72.
When using the utility model to treat the processing belt steel to weld, at first band steel to be processed is installed on first welding base 2 and second welding base 3, operating personnel open pressurized cylinder 14 by the foot-operated described floor push 13 that compresses, under the pressure that pressurized cylinder 14 produces, drive the active force downward with compressing guide shaft frame 6 generations that floor push 13 is connected, thereby drive main gland 5 motions by the active pull rod 15 that is installed between guide shaft frame 6 and the main gland 5, oil hydraulic cylinder 8 drives main gland 5 and produces downward pressure, the strut device 7 that is installed on main gland 5 this moment can be realized compressing to band steel to be processed, when the pressure of oil hydraulic cylinder 8 generations reaches setting value, electricity connect Pressure gauge 9 with this pressure feedback to electric cabinet 17, automatically outage compresses; By specification and the size of operating personnel at electric cabinet 17 inputs band steel to be processed, weld required welding condition thereby calculate band steel to be processed then, realize treating the automatic welding of processing belt steel by welding set 16; Wherein strut device 7 adopts depression bars 71 to drive universal pressing plates 72 to treat the processing belt steel and compress, guaranteed that band steel to be processed is at the stressed uniformity of the pressure of weld.The utility model is simple in structure, and welding step is few, also can not finish even weld the operating personnel of experience, and speed of welding is fast, and the welding point of the band steel of producing is firm, and steady quality has effectively reduced the waste of production cost.
Wherein, described welding set 16 is provided with pneumatic upset switch 161 and transformer cut-off switch 162, and described pneumatic upset switch 161 and transformer cut-off switch 162 all are electrically connected with electric cabinet 17.When electric cabinet described in the utility model 17 control welding sets 16 are treated the processing belt steel and are welded, pneumatic upset switch 161 closures; When welding reached the welding condition that electric cabinet 17 imports, transformer cut-off switch 162 closures disconnected pneumatic upset switch 161, were with this moment the steel welding to finish, and realized the accurate control to welding, had guaranteed the quality of band steel welding.
At the utility model, described guide shaft frame 6 is connected with welding stand 1 by the first accurate hard optical axis 18, described installing plate 10 is connected with welding stand 1 by the second accurate hard optical axis 19, the described first accurate hard optical axis 18 drives and is connected with speed governing linear electric motors 181, the described first accurate hard optical axis 18 and the second accurate hard optical axis 19 all are arranged with accurate axle sleeve 20, can guarantee to compress Shi Buhui and occur beating treating the processing belt steel, compress reliable and stable; Further, described first welding base 2 and second welding base 3 are provided with welding location by piece 21, are convenient to general operating personnel and position when placing band steel to be processed, thereby process stay-in-grade product.
Further, be provided with induction installation 22 between described first welding base 2 and second welding base 3, described induction installation 22 is installed on welding stand 1, and described induction installation 22 is electrically connected with electric cabinet 17; Preferably, described induction installation 22 is the infrared ray attemperating unit.In the utility model, by between first welding base 2 and second welding base 3, the infrared ray attemperating unit being set, when band steel to be processed is finished welding, the temperature at infrared ray attemperating unit induction welding place, thereby realize the thermostatic control when the band steel is annealed in the joint, the assurance annealing grade is moderate, further improves the service life of product.
Again further, described welding stand 1 is equipped with alarm 23, and described alarm 23 is electrically connected with electric cabinet 17, can avoid operating personnel to continue to use caused accident not knowing that equipment breaks down still, reduce security risk, further strengthened practicality of the present utility model.
Above-described embodiment is one of preferable implementation of the utility model; in addition; the utility model can also realize by alternate manner that any apparent replacement is all within protection domain of the present utility model under the prerequisite that does not break away from the present utility model design.
Claims (8)
1. automatically be with the steel flash butt welder, include welding stand, described welding stand is equipped with symmetrically arranged first welding base and second welding base, it is characterized in that: described first welding base and second welding base top respectively are provided with and compress the cutter belting, the described cutter belting that compresses includes main gland and guide shaft frame, one end of described main gland is equipped with strut device, and the other end of described main gland is equipped with oil hydraulic cylinder, and described oil hydraulic cylinder is equipped with electricity and connects Pressure gauge; Described main gland side is provided with installing plate, described installing plate offers and compresses chute, described main gland is connected in by movable cross and compresses chute, described guide shaft frame is equipped with and compresses floor push, the described floor push that compresses drives and to be connected with pressurized cylinder, and described main gland is connected with the guide shaft frame by active pull rod; Be provided with welding set between described first welding base and second welding base, described welding set is connected with electric cabinet.
2. full-automatic band steel flash butt welder according to claim 1, it is characterized in that: described welding set is provided with pneumatic upset switch and transformer cut-off switch, and described pneumatic upset switch and transformer cut-off switch all are electrically connected with electric cabinet.
3. full-automatic band steel flash butt welder according to claim 1, it is characterized in that: described strut device includes depression bar, and described depression bar is connected with universal pressing plate, and the front end of described depression bar is provided with universal pressure head, and described universal pressure head stretches in the universal pressing plate.
4. according to any described full-automatic band steel flash butt welder of claim 1 ~ 3, it is characterized in that: be provided with induction installation between described first welding base and second welding base, described induction installation is installed on welding stand, and described induction installation is electrically connected with electric cabinet.
5. full-automatic band steel flash butt welder according to claim 4, it is characterized in that: described induction installation is the infrared ray attemperating unit.
6. full-automatic band steel flash butt welder according to claim 1, it is characterized in that: described guide shaft frame is connected with welding stand by the first accurate hard optical axis, described installing plate is connected with welding stand by the second accurate hard optical axis, the described first accurate hard optical axis drives and is connected with the speed governing linear electric motors, and the described first accurate hard optical axis and the second accurate hard optical axis all are arranged with accurate axle sleeve.
7. full-automatic band steel flash butt welder according to claim 1 is characterized in that: described first welding base and second welding base are provided with the welding location by piece.
8. full-automatic band steel flash butt welder according to claim 1, it is characterized in that: described welding stand is equipped with alarm, and described alarm is electrically connected with electric cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320045225 CN203156214U (en) | 2013-01-28 | 2013-01-28 | Full-automatic band steel flash butt welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320045225 CN203156214U (en) | 2013-01-28 | 2013-01-28 | Full-automatic band steel flash butt welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203156214U true CN203156214U (en) | 2013-08-28 |
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ID=49017438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320045225 Expired - Fee Related CN203156214U (en) | 2013-01-28 | 2013-01-28 | Full-automatic band steel flash butt welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203156214U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817422A (en) * | 2014-03-13 | 2014-05-28 | 张家口北方对焊机有限公司 | Automatic flash-butt-welding machine for steel billet |
| CN104057194A (en) * | 2014-06-12 | 2014-09-24 | 广东省工业技术研究院(广州有色金属研究院) | Automatic-clamping and precise-positioning mechanism of pipeline in flash butt welding |
| CN106041280A (en) * | 2016-05-12 | 2016-10-26 | 湖北华鑫科技股份有限公司 | Semiautomatic steel band flash butt welder |
| CN106825888A (en) * | 2017-02-08 | 2017-06-13 | 上海嘉朗实业有限公司 | A kind of semi-automatic flash butt welding temperature measurement on-line variable frequency drive control system |
| CN107755913A (en) * | 2017-12-05 | 2018-03-06 | 梧州宇龙机械设备有限公司 | A kind of UN saw blades welding method and its device |
| CN110315223A (en) * | 2019-07-30 | 2019-10-11 | 昆山宝锦激光拼焊有限公司 | A kind of anti-material stacking mechanism of laser assembly solder machine |
| CN110948095A (en) * | 2019-12-25 | 2020-04-03 | 钟瑞平 | Automatic flash butt welding machine with super-long annular saw blade |
| CN111001914A (en) * | 2019-12-25 | 2020-04-14 | 钟瑞平 | Automatic flash butt welding process for overlong annular saw blade |
| CN112917010A (en) * | 2021-01-27 | 2021-06-08 | 安徽中科春谷激光产业技术研究院有限公司 | Automatic laser spot welding machine for steel coil strip head |
-
2013
- 2013-01-28 CN CN 201320045225 patent/CN203156214U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817422A (en) * | 2014-03-13 | 2014-05-28 | 张家口北方对焊机有限公司 | Automatic flash-butt-welding machine for steel billet |
| CN104057194A (en) * | 2014-06-12 | 2014-09-24 | 广东省工业技术研究院(广州有色金属研究院) | Automatic-clamping and precise-positioning mechanism of pipeline in flash butt welding |
| CN104057194B (en) * | 2014-06-12 | 2016-06-08 | 广东省工业技术研究院(广州有色金属研究院) | A kind of flash welding pipeline clamps precision positioning mechanism automatically |
| CN106041280A (en) * | 2016-05-12 | 2016-10-26 | 湖北华鑫科技股份有限公司 | Semiautomatic steel band flash butt welder |
| CN106825888A (en) * | 2017-02-08 | 2017-06-13 | 上海嘉朗实业有限公司 | A kind of semi-automatic flash butt welding temperature measurement on-line variable frequency drive control system |
| CN106825888B (en) * | 2017-02-08 | 2019-12-13 | 上海嘉朗实业有限公司 | Semi-automatic flash butt welding online temperature measurement frequency conversion drive control system |
| CN107755913A (en) * | 2017-12-05 | 2018-03-06 | 梧州宇龙机械设备有限公司 | A kind of UN saw blades welding method and its device |
| CN110315223A (en) * | 2019-07-30 | 2019-10-11 | 昆山宝锦激光拼焊有限公司 | A kind of anti-material stacking mechanism of laser assembly solder machine |
| CN110948095A (en) * | 2019-12-25 | 2020-04-03 | 钟瑞平 | Automatic flash butt welding machine with super-long annular saw blade |
| CN111001914A (en) * | 2019-12-25 | 2020-04-14 | 钟瑞平 | Automatic flash butt welding process for overlong annular saw blade |
| CN112917010A (en) * | 2021-01-27 | 2021-06-08 | 安徽中科春谷激光产业技术研究院有限公司 | Automatic laser spot welding machine for steel coil strip head |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: HUBEI HUAXIN TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: DONGGUAN SHARP CUTTING TOOLS CO., LTD. Effective date: 20140718 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 523000 DONGGUAN, GUANGDONG PROVINCE TO: 437000 XIANNING, HUBEI PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140718 Address after: 437000 Xianning province Hubei City Haman District Economic Development Zone Patentee after: Hubei Huaxin Technology Co., Ltd. Address before: 523000 Dongguan city in Guangdong Province town of Dongguan City Chudo Tsiu Lee Village Industrial Zone located Niu Ni Co Ltd Patentee before: Dongguan Sharp Cutting Tools Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130828 Termination date: 20180128 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |