CN203144845U - Structure of integrated crude fiber regeneration intelligent drum-making machine - Google Patents
Structure of integrated crude fiber regeneration intelligent drum-making machine Download PDFInfo
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- CN203144845U CN203144845U CN 201320152361 CN201320152361U CN203144845U CN 203144845 U CN203144845 U CN 203144845U CN 201320152361 CN201320152361 CN 201320152361 CN 201320152361 U CN201320152361 U CN 201320152361U CN 203144845 U CN203144845 U CN 203144845U
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- mould
- beating
- suction strainer
- making machine
- forming web
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Abstract
The utility model discloses a structure of an integrated crude fiber regeneration intelligent drum-making machine. The structure of the integrated crude fiber regeneration intelligent drum-making machine comprises an upper cover body, a lower machine body, a waste beating device, a moulding forming mechanism, a disinfection device and a plastification device, wherein a lifting disc which is in concentric connection with a screw hole of a beating cutter is arranged in a beating drum inner cavity of the waste beating device, a screw rod sequentially penetrates through the beating cutter, the lifting disc and the bottom of a beating drum to be connected with a rotating shaft of a motor, the beating drum is connected with a suction filter die of the moulding forming mechanism through a slurry outlet communication pipe, a forming net die is arranged in an inner cavity of the suction filter die, an electromagnetic heater is arranged above the forming net die, a separator, a vacuum pump and a water pump are arranged below the suction filter die, the separator, the vacuum pump and the water pump are connected through a pipeline, an ozonator of the disinfection device is connected with an air outlet pipe of the beating drum inner cavity, and a liquid spraying head of the plastification device is arranged on a slurry inlet of the forming net die. The structure of the integrated crude fiber regeneration intelligent drum-making machine enables waste paper and waste containing crude fiber to be recycled, and is energy-saving, environment-friendly, safe and sanitary.
Description
Technical field
The utility model relates to a kind of packing container manufacturing equipment, especially relates to the regenerate structure of intelligent tube-making machine of a kind of integral type crude fibre.
Background technology
In school and enterprises and institutions, the waste paper that produces is many, people always tear up waste paper or adopt the shredder chopping, put into dustbin and abandon it, though perishable decomposition in the waste paper landfill earth,, the refuse sack of collecting waste paper all is disposable plastic bag, these plastic bags have caused great harm owing to can not degrade to environment.Though people recognize the protection environment importance, still, in life, disposable plastic bag has been formed a kind of essential article, go its need not, be difficult to accomplish to have only other article are replaced, just be well suited with one's place.If the waste paper of abandoning and contain coarse-fibred refuse, make the collecting vessel of storing rubbish, substitute disposable plastic bag, be a kind of effective behave of protection environment and resource.
In order to overcome the defective that above-mentioned technology exists, the applicant had once invented a kind of " waste paper regenerated tube-making machine " (publication number CN102019717A, open day on 04 20th, 2011), comprise fuselage, transmission mechanism, described fuselage bottom side walls is provided with outlet valve, fuselage intracavity bottom center is provided with shaft seat, concentrator bowl bottom rotating shaft connects shaft seat, the built-in paper web finishing die of concentrator bowl, concentrator bowl top openend is provided with bayonet socket, with on put lid bogie engage, the affixed anchor clamps in the below of the Connection Block at bogie center, the fixing making beating of anchor clamps bar, the making beating bar places paper web finishing die center, and described transmission mechanism is positioned at fuselage opening end bogie top, be provided with motor and drive unit in the transmission mechanism, drive unit comprises the driving claw that drives bogie and the output shaft that connects the making beating bar, and driving claw drives bogie and makes the concentrator bowl rotation, and the built-in paper web finishing die of concentrator bowl also produces the interlock rotation synchronously.Break into the slurries of pulpous state through waste paper, by the centrifugal action of concentrator bowl, slurries are affixed on the net mould, circular paper web behind spin-dry.Though this technology can disposablely be made collecting vessel with waste paper, it can only make the product that cylinder is faced directly, for the product of various complicated shapes, can not make, and applicable surface is wideless.
Summary of the invention
The purpose of this utility model is at existing technical deficiency, a kind of pulverizing, making beating, sterilization, WATER REPELLENT TREATMENT organized synchronously is provided, adopts the method for vacuum adsorption molding, will contain coarse-fibred materials recycling utilization, the disposable product of making various complicated shapes replaces plastic products.
The technical scheme that its technical problem that solves the utility model adopts is: the regenerate structure of intelligent tube-making machine of a kind of integral type crude fibre, comprise upper cover body, lower body, the waste material beating apparatus, the molding shaping mechanism, chlorination equipment and plasticizing assembly, be provided with electrical apparatus control system in the upper cover body, the waste material beating apparatus, the molding shaping mechanism, chlorination equipment and plasticizing assembly are electrically connected with electrical apparatus control system, beater tub inner chamber at the waste material beating apparatus, be provided with and the concentric lifting dish that is connected of the screw of the cutter of pulling an oar, screw rod passes the making beating cutter successively and is connected with the rotating shaft of motor with lifting dish and beater tub bottom, beater tub is connected with the suction strainer mould of described molding shaping mechanism through the pulp siphunculus, the inner chamber of suction strainer mould is equipped with the forming web mould, the top of forming web mould is provided with electromagnetic heater, the below of suction strainer mould is provided with the separator that connects through pipeline, vavuum pump and water pump, the ozone generator of chlorination equipment connects the escape pipe of beater tub inner chamber, the groove of lifting dish outer matches with escape pipe, and the stock inlet of forming web mould is provided with the jet head of plasticizing assembly.
Described plasticizing assembly comprises booster pump, liquor reservoir, jet head.
Described suction strainer mould is made up of suction strainer left side mould and the right mould of suction strainer, and the right mould of suction strainer connects the cylinder of crosswise fixed on lower body, and the right mould of cylinder drive suction strainer overlaps with suction strainer left side mould or separates.
The joint face of described making beating cutter and lifting dish is provided with the ball of annular arrangement around screw, and the lifting dish is provided with the cannelure suitable with ball, and upside of the ring groove is provided with the pressing plate of spacing ball.
The blade of described making beating cutter is provided with one group of blade or two groups of blades.
The stock inlet top of described forming web mould is provided with liquid level sensor, the amount of inculcating of liquid level sensor control slurries.
Described forming web mould is combined by left lay wire, right lay wire and heat transfer plate, adopts stainless steel material to make.
This structure is made up of waste material beating apparatus, molding shaping mechanism and chlorination equipment and plasticizing assembly, from the making beating sterilization of raw material, dries and spray operations such as plasticising to the moulding of product, finishes automatically by the electrical apparatus control system realization is disposable.When operation, put in the beater tub and contain coarse-fibred waste material and water, size according to product, configure the required time, the making beating cutter of waste material beating apparatus rotates waste material is broken into pulpous state, the ozone gas that the ozone generator of chlorination equipment produces, enter into slurries by escape pipe, reduction reaction takes place constantly in ozone in water, produce extremely strong antozone (O) and the hydroxyl (OH) of oxidability, moment is decomposed organic substance, bacterium and the microorganism in the slurries, makes slurries obtain deodorizing and sterilization.The rising of lifting dish is adopted in grouting, promotes slurries and enters in the forming web mould of molding shaping mechanism.Motor turns clockwise and drives the rotation of making beating cutter, and waste material is broken into pulpous state, and motor is rotated counterclockwise screw rod to be rotated and drive on the lifting dish and moves, and the lifting dish promotes slurries and rises, and carries out grouting operation.The suction strainer mould of molding shaping mechanism is merged by suction strainer left side mould and the right mould of suction strainer and forms, place the forming web mould in its die cavity, slurries are inculcated in the forming web mould, the stock inlet of forming web mould is provided with liquid level sensor, and when slurries were filled, liquid level sensor sent signal and gives electric control system, the motor of waste material beating apparatus stops operating, make the lifting dish stop to move up, slurries stop to be in the milk in the forming web mould, and motor begins clockwisely the lifting dish is moved down and to reset.Vavuum pump is started working, make separator, suction strainer mould and forming web mould all be in negative pressure and inhale the pulpous state attitude, slurry in the forming web mould is under the suction of vacuum, be adsorbed on the lay wire equably, when separator turned back in beater tub by water pump the moisture content of drawing, separator, suction strainer mould and forming web mould became barotropic state by negative pressure at this moment.Electromagnetic heater begins drying work, the magnetic line of force of the alternating magnetic field that electromagnetic heater produces passes the heat transfer plate of forming web mould contacted with it, produces alternating current and becomes heat energy, the forming web mould is generated heat rapidly, and the thick paper pulp that is adsorbed on the forming web mould obtains oven dry.Meanwhile, the pressure that the booster pump of plasticizing assembly produces by jet head, evenly is sprayed on the inwall of shaped article with the waterproofing agent in the liquor reservoir, and along with the oven dry of paper pulp, the paper pulp inner wall surface forms one deck and covers the waterproof membrane of moulding, and plays waterproof action.Owing to be in barotropic state in the suction strainer mould, cylinder drives the slippage to the right of the right mould of suction strainer, and the suction strainer mould is separated, and takes out Manufactured product.
The waste paper that the utility model utilization is abandoned and contain coarse-fibred refuse (as shell, carton etc.); the moulding of pulling an oar; and the WATER REPELLENT TREATMENT that carries out disinfection; not only make dustbin, agricultural seedlings of cereal crops cultivation cup etc.; but also can be made into various baroque (as the pen container of cartoon shape, accumulator tank etc.) product, and replace nondegradable plastic products, make refuse obtain regeneration; protected environment, provided cost savings.
The beneficial effects of the utility model are: 1. adopt the vacuum suction method, make the diversified product of various structures, production is wide, and applicability is strong.2. adopt electromagnetic induction eddy current heating principle to dry, heat temperature raising is fast, thermal efficiency height, and security is good.3. in waste material organized processing process, slurries are taked ozonization, make slurries obtain deodorizing and sterilization, safe and sanitary.4. the inwall of shaped article is sprayed with waterproofing agent, makes the paper pulp surface form one deck and covers the waterproof membrane of moulding, and plays waterproof action.5. the waste water circulation is recycled, and has saved the energy, reduces environmental pollution.6. this technology is from being dosed into finished product, disposablely finishes automatically, and speed is fast, the efficient height.7. with waste paper and contain coarse-fibred regenerated resource development and utilization, cost is economized, energy-conserving and environment-protective, safety and sanitation.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Structural representation when Fig. 2 is the utility model demoulding.
Fig. 3 is the enlarged drawing at A place among Fig. 1.
Fig. 4 is the structural representation of the utility model forming web mould.
Fig. 5 is the structural representation of the utility model shaped article.
Among the figure: 1. upper cover body; 2. lower body; 3. waste material beating apparatus; 31. beater tub; 311. grout outlet; 32. motor; 33. lifting dish; 331. sealing ring; 332. cannelure; 333. pressing plate; 34. making beating cutter; 341. blade; 342. ball; 343. screw; 35. screw rod; 36. water inlet pipe; 37. water pump; 4. molding shaping mechanism; 41. suction strainer mould; 411. suction strainer left side mould; 412. the right mould of suction strainer; 42. forming web mould; 421. heat transfer plate; 422. stock inlet; 423. left lay wire; 424. right lay wire; 43. cylinder; 44. chute; 45. separator; 46. vavuum pump; 461. pipeline; 47. electromagnetic heater; 48. pulp siphunculus; 5. shaped article; 6. liquid level sensor.7. chlorination equipment; 71. ozone generator; 72. escape pipe; 8. plasticizing assembly; 81. liquor reservoir; 82. booster pump; 83. jet head.
Below in conjunction with drawings and Examples the utility model is described in further detail.
The specific embodiment
Shown in Fig. 1-5, the regenerate structure of intelligent tube-making machine of a kind of integral type crude fibre, comprise upper cover body 1, lower body 2, waste material beating apparatus 3, molding shaping mechanism 4, chlorination equipment 7 and plasticizing assembly 8, waste material beating apparatus, molding shaping mechanism, chlorination equipment and plasticizing assembly are positioned at lower body, and upper cover body 1 is provided with electric control system and console switch.Beater tub 31 inner chambers at the waste material beating apparatus, be provided with the screw 343 concentric lifting dishes 33 that are connected with the cutter 34 of pulling an oar, the lifting dish radially pastes mutually and can move up and down with beater tub bucket wall, and the outer peripheral edges of lifting dish 33 are provided with the sealing ring 331 that pastes mutually with 31 barrels of walls of beater tub.Screw rod 35 passes making beating cutter 34 successively and is connected with the rotating shaft of motor 32 with lifting dish 33 and beater tub 31 bottoms, the grout outlet 311 of beater tub 31 upper ends is connected with the suction strainer mould 41 of described molding shaping mechanism 4 through pulp siphunculus 48, suction strainer mould 41 is made up of suction strainer left side mould 411 and the right mould 412 of suction strainer, the right mould 412 of suction strainer connects the cylinder 43 of crosswise fixed on lower body, and the right mould of cylinder drive suction strainer overlaps with suction strainer left side mould or separates.The below of suction strainer mould 41 laterally is provided with chute 44, and the right mould 412 of suction strainer slides in chute 44.The inner chamber of suction strainer mould 41 is equipped with forming web mould 42, and forming web mould 42 is combined by left lay wire 423, right lay wire 424 and heat transfer plate 421, adopts stainless steel material to make.Stock inlet 422 tops of forming web mould 42 are provided with liquid level sensor 6, the amount of inculcating of liquid level sensor control slurries.The top of forming web mould 42 is provided with electromagnetic heater 47, the below of suction strainer mould 41 is provided with separator 45, vavuum pump 46 and the water pump 37 that connects through pipeline 461, the ozone generator 71 of chlorination equipment 7 connects the escape pipe 72 of beater tub 31 inner chambers, lifting is coiled the groove of 33 outers and is matched with the escape pipe 72 that is attached to 31 barrels of walls of beater tub mutually, lifting dish 33 obtains positioning and lifting, the stock inlet 422 of forming web mould 42 is provided with the jet head 83 of plasticizing assembly 8, and plasticizing assembly 8 comprises booster pump 82, liquor reservoir 81, jet head 83.
As Fig. 3, described making beating cutter 34 is provided with the ball 342 of annular arrangement around screw 343 with the joint face of lifting dish 33, and lifting dish 33 is provided with the cannelure 332 suitable with ball, and upside of the ring groove is provided with the pressing plate 333 of spacing ball.Motor 32 turns clockwise and drives 34 rotations of making beating cutter, and ball 342 rotates in cannelure 332.Blade 341 is curved shape, is provided with one group of blade or two groups of blades.
As Fig. 4, forming web mould 42 is combined by left lay wire 423 and right lay wire 424 and heat transfer plate 421, adopts stainless steel material to make.Forming web mould 42 is made different forming web moulds according to the shape difference of product.The upper end of left side lay wire 423 and right lay wire 424 links to each other with heat transfer plate 421, and the material of heat transfer plate 421 is iron or stainless steel.When the magnetic line of force of electromagnetic heater 47 alternating magnetic fields passes heat transfer plate 421, produce alternating current, make forming web mould 42 generate heat rapidly, make the thick paper pulp that is adsorbed on the forming web mould obtain oven dry.
This structure is made up of waste material beating apparatus 3, molding shaping mechanism 4 and chlorination equipment 7 and plasticizing assembly 8, from the making beating sterilization of raw material, dries and spray operations such as plasticising to the moulding of product, finishes automatically by the electrical apparatus control system realization is disposable.During operation, put in the beater tub 31 and contain coarse-fibred waste material and water, size according to product, configure the required time, the motor 32 clockwise drive making beating cutters 34 of waste material beating apparatus rotate waste material are broken into pulpous state, the ozone gas that the ozone generator 71 of chlorination equipment 7 produces, enter into slurries by escape pipe 72, reduction reaction takes place constantly in ozone in water, produce extremely strong antozone (O) and the hydroxyl (OH) of oxidability, moment is decomposed organic substance, bacterium and the microorganism in the slurries, makes slurries obtain deodorizing and sterilization.Motor 32 backward rotation move up lifting dish 33 under the rotation of screw rod 35, promoting slurries rises from grout outlet 311 in pulp siphunculus 48 enters the forming web mould 42 of molding shaping mechanism 4, forming web mould 42 is positioned at the inner chamber of suction strainer mould 41, the stock inlet of forming web mould 42 is provided with liquid level sensor 6, when slurries are filled, liquid level sensor 6 sends signal and gives electric control system, the motor 32 of waste material beating apparatus stops operating, make lifting dish 33 stop to move up, slurries stop grouting in the forming web mould 42, and motor 32 begins again clockwisely lifting dish 33 is moved down and to reset.Vavuum pump 46 is started working, make separator 45, suction strainer mould 41 and forming web mould 42 all be in negative pressure and inhale the pulpous state attitude, slurry in the forming web mould 42 is under the suction of vacuum, be adsorbed on the lay wire equably, when separator 45 with the moisture content drawn by water pump 37 when water inlet pipe 36 turns back in the beater tub 31, separator, suction strainer mould and forming web mould become barotropic state by negative pressure at this moment, have formed wet shaped article on the forming web mould 42.Electromagnetic heater 47 beginning drying works, the magnetic line of force of the alternating magnetic field that electromagnetic heater 47 produces passes the heat transfer plate 421 of forming web mould 42 contacted with it, produces alternating current and becomes heat energy, forming web mould 42 is generated heat rapidly, and the thick paper pulp that is adsorbed on the forming web mould obtains oven dry.Meanwhile, the pressure that the booster pump 82 of plasticizing assembly 8 produces passes through jet head 83 with the waterproofing agent in the liquor reservoir 81, evenly be sprayed on the inwall of shaped article, along with the oven dry of paper pulp, the paper pulp inner wall surface forms one deck and covers the waterproof membrane of moulding, and plays waterproof action.Owing to be in barotropic state in the suction strainer mould 41, cylinder 43 drives the slippage to the right of the right mould 412 of suction strainer, and the right mould 412 of suction strainer is separated with suction strainer left side mould 411, and Manufactured shaped article separates with forming web mould 42, takes out shaped article.The slippage left again under the promotion of cylinder 43 of the right mould 412 of suction strainer makes the right mould of suction strainer overlap again with the forming web mould of suction strainer left side mould and inner chamber, begins the next round operation again, and manufacturing process is continuously finished automatically in running so repeatedly.
Claims (7)
1. the integral type crude fibre structure of intelligent tube-making machine of regenerating, comprise upper cover body, lower body, the waste material beating apparatus, the molding shaping mechanism, chlorination equipment and plasticizing assembly, be provided with electrical apparatus control system in the upper cover body, the waste material beating apparatus, the molding shaping mechanism, chlorination equipment and plasticizing assembly are electrically connected with electrical apparatus control system, beater tub inner chamber at the waste material beating apparatus, be provided with and the concentric lifting dish that is connected of the screw of the cutter of pulling an oar, screw rod passes the making beating cutter successively and is connected with the rotating shaft of motor with lifting dish and beater tub bottom, beater tub is connected with the suction strainer mould of described molding shaping mechanism through the pulp siphunculus, the inner chamber of suction strainer mould is equipped with the forming web mould, the top of forming web mould is provided with electromagnetic heater, the below of suction strainer mould is provided with the separator that connects through pipeline, vavuum pump and water pump, it is characterized in that: the ozone generator of chlorination equipment connects the escape pipe of beater tub inner chamber, the groove of lifting dish outer matches with escape pipe, and the stock inlet of forming web mould is provided with the jet head of plasticizing assembly.
2. a kind of integral type crude fibre according to claim 1 structure of intelligent tube-making machine of regenerating, it is characterized in that: described plasticizing assembly comprises booster pump, liquor reservoir, jet head.
3. a kind of integral type crude fibre according to claim 1 structure of intelligent tube-making machine of regenerating, it is characterized in that: described suction strainer mould is made up of suction strainer left side mould and the right mould of suction strainer, the right mould of suction strainer connects the cylinder of crosswise fixed on lower body, and the right mould of cylinder drive suction strainer overlaps with suction strainer left side mould or separates.
4. a kind of integral type crude fibre according to claim 1 structure of intelligent tube-making machine of regenerating, it is characterized in that: the joint face of described making beating cutter and lifting dish is provided with the ball of annular arrangement around screw, the lifting dish is provided with the cannelure suitable with ball, and upside of the ring groove is provided with the pressing plate of spacing ball.
5. a kind of integral type crude fibre according to claim 1 structure of intelligent tube-making machine of regenerating, it is characterized in that: the blade of described making beating cutter is provided with one group of blade or two groups of blades.
6. a kind of integral type crude fibre according to claim 1 structure of intelligent tube-making machine of regenerating, it is characterized in that: the stock inlet top of described forming web mould is provided with liquid level sensor, the amount of inculcating of liquid level sensor control slurries.
7. a kind of integral type crude fibre according to claim 1 structure of intelligent tube-making machine of regenerating, it is characterized in that: described forming web mould is combined by left lay wire, right lay wire and heat transfer plate, adopts stainless steel material to make.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320152361 CN203144845U (en) | 2013-03-18 | 2013-03-18 | Structure of integrated crude fiber regeneration intelligent drum-making machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320152361 CN203144845U (en) | 2013-03-18 | 2013-03-18 | Structure of integrated crude fiber regeneration intelligent drum-making machine |
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| CN203144845U true CN203144845U (en) | 2013-08-21 |
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| CN 201320152361 Expired - Lifetime CN203144845U (en) | 2013-03-18 | 2013-03-18 | Structure of integrated crude fiber regeneration intelligent drum-making machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103174065A (en) * | 2013-03-18 | 2013-06-26 | 胡佳威 | Integrated structure of crude fiber regenerative intelligent barrel-manufacturing machine |
-
2013
- 2013-03-18 CN CN 201320152361 patent/CN203144845U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103174065A (en) * | 2013-03-18 | 2013-06-26 | 胡佳威 | Integrated structure of crude fiber regenerative intelligent barrel-manufacturing machine |
| CN103174065B (en) * | 2013-03-18 | 2015-04-22 | 胡佳威 | Integrated structure of crude fiber regenerative intelligent barrel-manufacturing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130821 Effective date of abandoning: 20150422 |