CN203141887U - Automatic material mixing and feeding system of titanium sponge press cake oil press - Google Patents
Automatic material mixing and feeding system of titanium sponge press cake oil press Download PDFInfo
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- CN203141887U CN203141887U CN 201320127632 CN201320127632U CN203141887U CN 203141887 U CN203141887 U CN 203141887U CN 201320127632 CN201320127632 CN 201320127632 CN 201320127632 U CN201320127632 U CN 201320127632U CN 203141887 U CN203141887 U CN 203141887U
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- batch
- feeding system
- hydraulic press
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- material mixing
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Abstract
The utility model discloses an automatic material mixing and feeding system of a titanium sponge press cake oil press. The automatic material mixing and feeding system comprises a containing funnel, a large material mixing machine containing raw materials in the containing funnel, a material dumping barrel containing evenly-mixed raw materials poured from a discharge outlet of the large material mixing machine, and a feeding barrel containing the raw materials poured from the material dumping barrel. The raw materials are mixed evenly in the large material mixing machine. The feeding barrel is driven by a winding driving machine to crawl upward along a steel frame, and rotate downward in an inclined mode at the top of the steel frame so as to pour the raw materials in the feeding barrel to a small material mixing machine through a material collecting hopper and an upper material guide tube. The small material mixing machine further evenly mixes the poured-in raw materials. The raw materials flow into a mould sleeve cavity of an oil press through a lower material guide tube. The oil press begins block pressing operation. The automatic material mixing and feeding system substitutes a present backward three-much-and-one-little production mode, enables product quality of aviation and aerospace materials to be reliably ensured, and has the advantages of being economic, practical, and being automated in operation of the whole process.
Description
Technical field
The utility model belongs to Aeronautics and Astronautics level titanium or titanium alloy production field, is specifically related to the automatic batch mixing feeding system of titanium sponge briquetting hydraulic press.
Background technology
Because titanium or titanium alloy has many superior functions such as proportion is little, intensity is high, corrosion-resistant, become the preferred material of Aeronautics and Astronautics equipment.Press Aeronautics and Astronautics with the relevant criterion of material, the requirement that homogeneity and the production process of titanium or titanium alloy material also just proposed many harshnesses thereupon.
The production technology of titanium or titanium alloy material is that the titanium sponge of different stage and alloy material are mixed, earlier be pressed into the electrode briquetting at hydraulic press, in vacuum welding equipment, be welded into a column consutrode by several electrode briquettings again, then this electrode is melted in the water-cooled red copper crucible of vacuum consumable electrode arc furnace, just titanium or titan alloy casting ingot can be obtained, the various materials of using such as pipe, rod, plate silk can be processed into this ingot casting.
For the homogeneity that prevents in ingot casting, producing the alloying component segregation and guarantee every batch of ingot casting mechanical performance, requirement is before the compacting briquetting, must carry out fully raw material, mix uniformly, the raw material that makes different grain size, different brackets can both be evenly in each briquetting, equal distribution, and the weight of each briquetting also equates.
For this reason, before hydraulic press, must arrange one the cover automatic batch mixing, weigh, feeding system.Up to now, at present domestic have only large enterprise of 3-4 family from external this production system of having introduced, and the domestic equipment of development voluntarily still belongs to blank.In the system of import, the mixing first time (being commonly called as big batch mixing) of raw material has been adopted the mode break into portions of impartial cloth, after then each part (consumption that is equivalent to a briquetting) further evenly being mixed (being commonly called as little batch mixing) again in little batch mixer, pour into and carry out briquetting in the hydraulic press.The cloth system complex structure of introducing equipment, take up an area of big, price is high, introducing the automatic batch mixing feeding system of a cover needs RMB more than 1,000 ten thousand yuan, general enterprise is difficult to bear.
Because it is too high to introduce above-mentioned overseas equipment investment, most enterprises all are artificial batch mixings, artificial to the reinforced method of operating of hydraulic press at present, the manpower consumption is many like this, human cost is many, the human factor influence is many, lack process controls automatically, and the mode of production of this " three-many-one-little " is difficult to guarantee the Aeronautics and Astronautics quality requirement of material.
The utility model content
The technical problems to be solved in the utility model provides the automatic batch mixing feeding system of titanium sponge briquetting hydraulic press, replaces the backward production of " three-many-one-little " at present, and Aeronautics and Astronautics is reliably guaranteed with the product quality of material.And have characteristics economic and practical, the full process automatization operation.
For achieving the above object, the technical solution of the utility model is as follows:
The automatic batch mixing feeding system of titanium sponge briquetting hydraulic press comprises:
One bucket,
The big batch mixer of raw material in the one carrying bucket, raw material mixes in big batch mixer,
One carries the batch turning tube of pouring the raw material that mixes from the discharging opening of big batch mixer into,
The last barrel of raw material impouring in the one carrying batch turning tube, described upward barrel is driven by the elevator driving mechanism and upwards creeps along steelframe, and generation is verted downwards at the steelframe top, and the raw material that will go up in the barrel is poured in the little batch mixer through receiving hopper, top passage,
Described little batch mixer further mixes the raw material of pouring into, and in the bottom passage flow to the die sleeve chamber of hydraulic press, hydraulic press began the briquetting operation.
In a preferred embodiment of the present utility model, the below of described batch turning tube arranges an electronic scale, when electronic scale detected big batch mixer and pours material quantity in the batch turning tube into and reach the required weight of electrode briquetting, electronic scale sent signal instruction, controls big batch mixer and stops discharging.
In a preferred embodiment of the present utility model, described batch turning tube one side is set up in parallel big push rod and a little push rod, little push rod can drive the supporting-roller shaft rotation, described batch turning tube is upwards changeed under the impetus of big push rod, under the effect of little push rod drive supporting-roller shaft, be the state of downward-sloping miter angle again, and the raw material in the batch turning tube is poured in the barrel.
In a preferred embodiment of the present utility model, described little batch mixer is done 12-16 rev/min rotation around trunnion axis at the motor-driven lower shell, make raw material obtain further full and uniform mixing, rotate after 5-6 minute stall and open bottom discharging valve, raw material is in the bottom passage flows to the die sleeve chamber of hydraulic press.
In a preferred embodiment of the present utility model, described little batch mixer comprises:
One supporting steel frame,
Be arranged on the supporting steel frame and one be " V " rotating cylinder of type,
The rotary motion mechanism that the control rotating cylinder rotates,
The inlet valve valve plate of its top feed valve opening and closing of one control rotating cylinder,
And the bleeder valve valve plate that is arranged on the rotating cylinder below,
Described inlet valve valve plate and bleeder valve valve plate one side all arrange a cylinder, and the control valve plate opens and closes, and described cylinder is by air feed swivel coupling air feed, thus the action of control cylinder.
In a preferred embodiment of the present utility model, described air feed swivel coupling comprises:
One two-way air inlet pipe axle,
Bilateral air agreement tubular axis one side arranges two air inlet pipe that link to each other with solenoid directional control valve,
Bilateral air agreement tubular axis opposite side arranges two escape pipes to corresponding cylinder air feed, and described two escape pipes are connected to two air inlets of cylinder, and are fixed on the rotating cylinder of little batch mixer, and follow rotating cylinder and together rotate,
Described escape pipe is connected on the revolving bed, and described revolving bed is fixed on the bilateral air agreement tubular axis by rolling bearing and seal, and described revolving bed can rotate around bilateral air agreement tubular axis axis.
In a preferred embodiment of the present utility model, the axis A-A of described bilateral air agreement tubular axis is coaxial with the rotation of batch mixer cylindrical shell.
In a preferred embodiment of the present utility model, described top passage, bottom passage one side all arrange an electric pushrod, and finishing just draws back behind the guide automatically gets back to holding fix.
By technique scheme, the beneficial effects of the utility model are:
The operation program of this cover batch mixing material loading production line has all been realized automatic operation control, has not only reduced labour intensity, and has reduced operating personnel's quantity, discharged the influence of human factor to product quality, makes ingot quality obtain reliable assurance.
This automatic assembly line has all adopted home equipment, also has to take up an area of little, reduced investment, obvious advantage easy to utilize.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of batch turning tube of the present utility model.
Fig. 3 is the structural representation of automatic feed mechanism of the present utility model.
Fig. 4 is the structural representation of little batch mixer of the present utility model.
Fig. 5 is parallel gas feed swivel coupling structural representation of the present utility model.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
With reference to Fig. 1, the automatic batch mixing feeding system of titanium sponge briquetting hydraulic press comprises: a bucket 1,
The big batch mixer 2 of raw material in the one carrying bucket 1, raw material mixes in big batch mixer 2,
One carries the batch turning tube 3 of pouring the raw material that mixes from the discharging opening of big batch mixer 2 into,
The last barrel 4 of raw material impouring in the one carrying batch turning tube 3, described upward barrel 4 is driven by elevator driving mechanism 5 and upwards creeps along steelframe 6, and produce at steelframe 6 tops and to vert downwards, and the raw materials that will go up in the barrel 4 are poured in the little batch mixer 9 through receiving hopper 7, top passage 8
Described little batch mixer 9 further mixes the raw material of pouring into, and in bottom passage 10 flow to the die sleeve chamber 11 of hydraulic press, hydraulic press began the briquetting operation.
With reference to Fig. 2, the below of described batch turning tube 3 arranges an electronic scale 301, when electronic scale 301 detected big batch mixer 2 and pours material quantity in the batch turning tube into and reach the required weight of electrode briquetting, electronic scale 301 sent signal instruction, controls big batch mixer 2 and stops discharging.
With reference to Fig. 3, last barrel 4 is upwards creeped at the track of the driving lower edge of elevator driving mechanism 5 steelframe 6, become downward-sloping 30 degree horn shape attitudes during to the top curved position, and raw material is poured in the receiving hopper 7, flow in the V-type batch mixer 9 through top passage 8, the batch mixer cylindrical shell is done 12-16 rev/min rotation around trunnion axis under its motor-driven, make raw material obtain further full and uniform mixing (little batch mixing), rotate after 5-6 minute stall and open bottom discharging valve, raw material is in bottom passage 10 flows to the die sleeve chamber 11 of hydraulic press.
So far, finished raw material automatic batch mixing, weigh, the material loading overall process, hydraulic press begins to suppress the operation of electrode briquetting.
Top, bottom passage 8,10 respectively have an electric pushrod 801,101, finish behind the guide and just withdraw from 200mm backward to holding fix automatically, in order to avoid the anti-batch mixer of anti-the V-type rotates and the hydraulic press moved cross beam is depressed action.
With reference to Fig. 4, in a preferred embodiment of the present utility model, described little batch mixer 9 comprises: a supporting steel frame 901,
Be arranged on the supporting steel frame 901 and one be " V " rotating cylinder 902 of type,
The rotary motion mechanism 903 that control rotating cylinder 902 rotates,
The inlet valve valve plate 904 of its top feed valve opening and closing of one control rotating cylinder 902,
And the bleeder valve valve plate 905 that is arranged on rotating cylinder 902 belows,
Described inlet valve valve plate 904 and bleeder valve valve plate 905 1 sides all arrange a cylinder 906,907, the control valve plate opens and closes, and described cylinder 906,907 is by air feed swivel coupling 12 air feed, thereby the action of control cylinder, thereby make inlet valve valve plate 904 and bleeder valve valve plate 905 do the rotary movements of 90 degree, realize to the sealing of charging aperture and discharging opening with open, bottom discharging opening diameter is less, selected standard D150 Pneumatic butterfly valve for use
With reference to Fig. 5, described air feed swivel coupling 12 comprises:
One two-way air inlet pipe axle 1201, bilateral air agreement tubular axis 1,201 one sides arrange two air inlet pipe 1202 that link to each other with solenoid directional control valve, 1203, bilateral air agreement tubular axis 1201 opposite sides arrange two escape pipes 1204,1205 to corresponding cylinder air feed, described two escape pipes 1204,1205 are connected to two air inlets of cylinder, and be fixed on the rotating cylinder of little batch mixer, follow rotating cylinder and together rotate
Described escape pipe side 1204,1205 are connected on the revolving bed 1206,1207, described revolving bed 1206,1207 are fixed on the bilateral air agreement tubular axis 1201 by rolling bearing 1208 and seal, and described revolving bed 1206,1207 can rotate around bilateral air agreement tubular axis 1201 axis A-A.
Make the axis A-A of bilateral air agreement tubular axis coaxial with the cylindrical shell rotation of batch mixer so need only when installing, just can realize rotating air feed, the cylinder on rotating cylinder is carried out remote-controlled operation control.
Like this, make the operation program of this cover batch mixing material loading production line all realize automatic operation control, not only reduced labour intensity, and reduced operating personnel's quantity, discharged the influence of human factor to product quality, made ingot quality obtain reliable assurance.This automatic assembly line has all adopted home equipment, also has to take up an area of little, reduced investment, obvious advantage easy to utilize.
More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (7)
1. the automatic batch mixing feeding system of titanium sponge briquetting hydraulic press is characterized in that, comprising:
One bucket,
The big batch mixer of raw material in the one carrying bucket, raw material mixes in big batch mixer,
One carries the batch turning tube of pouring the raw material that mixes from the discharging opening of big batch mixer into,
The last barrel of raw material impouring in the one carrying batch turning tube, described upward barrel is driven by the elevator driving mechanism and upwards creeps along steelframe, and generation is verted downwards at the steelframe top, and the raw material that will go up in the barrel is poured in the little batch mixer through receiving hopper, top passage,
Described little batch mixer further mixes the raw material of pouring into, and in the bottom passage flow to the die sleeve chamber of hydraulic press, hydraulic press began the briquetting operation.
2. the automatic batch mixing feeding system of titanium sponge briquetting hydraulic press according to claim 1, it is characterized in that: the below of described batch turning tube arranges an electronic scale, when electronic scale detects big batch mixer and pours material quantity in the batch turning tube into and reach the required weight of electrode briquetting, electronic scale sends signal instruction, controls big batch mixer and stops discharging.
3. the automatic batch mixing feeding system of titanium sponge briquetting hydraulic press according to claim 1 and 2, it is characterized in that: described batch turning tube one side is set up in parallel big push rod and a little push rod, little push rod can drive the supporting-roller shaft rotation, described batch turning tube is upwards changeed under the impetus of big push rod, under the effect of little push rod drive supporting-roller shaft, be the state of downward-sloping miter angle again, and the raw material in the batch turning tube is poured in the barrel.
4. the automatic batch mixing feeding system of titanium sponge briquetting hydraulic press according to claim 1, it is characterized in that: described little batch mixer comprises:
One supporting steel frame,
Be arranged on the supporting steel frame and one be " V " rotating cylinder of type,
The rotary motion mechanism that the control rotating cylinder rotates,
The inlet valve valve plate of its top feed valve opening and closing of one control rotating cylinder,
And the bleeder valve valve plate that is arranged on the rotating cylinder below,
Described inlet valve valve plate and bleeder valve valve plate one side all arrange a cylinder, and the control valve plate opens and closes, and described cylinder is by air feed swivel coupling air feed, thus the action of control cylinder.
5. the automatic batch mixing feeding system of titanium sponge briquetting hydraulic press according to claim 4, it is characterized in that: described air feed swivel coupling comprises:
One two-way air inlet pipe axle,
Bilateral air agreement tubular axis one side arranges two air inlet pipe that link to each other with solenoid directional control valve,
Bilateral air agreement tubular axis opposite side arranges two escape pipes to corresponding cylinder air feed, and described two escape pipes are connected to two air inlets of cylinder, and are fixed on the rotating cylinder of little batch mixer, and follow rotating cylinder and together rotate,
Described escape pipe is connected on the revolving bed, and described revolving bed is fixed on the bilateral air agreement tubular axis by rolling bearing and seal, and described revolving bed can rotate around the axis of bilateral air agreement tubular axis.
6. the automatic batch mixing feeding system of titanium sponge briquetting hydraulic press according to claim 5, it is characterized in that: the axis A-A of described bilateral air agreement tubular axis is coaxial with the rotation of batch mixer cylindrical shell.
7. the automatic batch mixing feeding system of titanium sponge briquetting hydraulic press according to claim 1, it is characterized in that: described top passage, bottom passage one side all arrange an electric pushrod, just are withdrawn into holding fix automatically backward after finishing guide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320127632 CN203141887U (en) | 2013-03-20 | 2013-03-20 | Automatic material mixing and feeding system of titanium sponge press cake oil press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320127632 CN203141887U (en) | 2013-03-20 | 2013-03-20 | Automatic material mixing and feeding system of titanium sponge press cake oil press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203141887U true CN203141887U (en) | 2013-08-21 |
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ID=48969439
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320127632 Withdrawn - After Issue CN203141887U (en) | 2013-03-20 | 2013-03-20 | Automatic material mixing and feeding system of titanium sponge press cake oil press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203141887U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103121306A (en) * | 2013-03-20 | 2013-05-29 | 宝鸡富士特钛业（集团）有限公司 | Automatic mixing and loading system of titanium sponge pressing block oil press |
| CN103418737A (en) * | 2013-08-30 | 2013-12-04 | 太原重工股份有限公司 | Stacking device for electrode press |
-
2013
- 2013-03-20 CN CN 201320127632 patent/CN203141887U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103121306A (en) * | 2013-03-20 | 2013-05-29 | 宝鸡富士特钛业（集团）有限公司 | Automatic mixing and loading system of titanium sponge pressing block oil press |
| CN103121306B (en) * | 2013-03-20 | 2015-08-19 | 宝鸡富士特钛业（集团）有限公司 | The automatic batch mixing feeding system of titanium sponge briquetting hydraulic press |
| CN103418737A (en) * | 2013-08-30 | 2013-12-04 | 太原重工股份有限公司 | Stacking device for electrode press |
| CN103418737B (en) * | 2013-08-30 | 2016-01-20 | 太原重工股份有限公司 | A kind of bunching device of electrode press |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130821 Effective date of abandoning: 20150819 |
|
| RGAV | Abandon patent right to avoid regrant |