Background technology
Tunnel under the coal mine is the safe space that integrates colliery transportation, pedestrian, ventilation, escaping function.So to the safety support in tunnel be necessary also be very important.The roadway support mode has a variety of: wooden supporting, steel lining, and bracket support, bolt support, bolting with wire mesh and concrete ejection supporting etc., and safe, the most reliable, the most general support pattern still is the supporting of sprayed mortar.At present, the machinery that the colliery is used for concrete spraying support is to have continued to use nearly 30 years PZ type rotator type pulp shooting machine substantially, and its advantage is that volume is little, in light weight, cheap, uses simple to operately, and the workman is easy to grasp; Shortcoming is that the work plane dust is big, and is big to worker's occupational hazards.Rotator type wet shot machine had appearred in recent years, this equipment is on PZ type basis, has set up priming apparatus at the pulp shooting machine feeding mouth, and the work plane dust can decrease in theory, but owing to be to adopt the deadly defect of pressing the wind delivering concrete, cause occurring frequent plugging in the course of work, injection work can not normally be carried out, and the workman follows the line of least resistance, dislikes trouble in real work, often also seldom add water, even do not add water, under this operating mode, job site still dust is filled the air.
Reason and the present situation of the pneumoconiosis that causes because of sprayed mortar: the dust of sprayed mortar association mainly is that respirable size is below 10 μ m, the cement grit that contains free silicon about 10%, this is one of main dust source in the mine manufacturing process, this dust very easily causes serious occupational hazards, i.e. pneumoconiosis.According to domestic part mining area field actual measurement results, the operating area mean dust concentration is generally 20~50mg/m in the sprayed mortar operation process
3About, concrete batching place and injector head place dust concentration are about 150~200mg/m
3, around the spraying machine and material loading place dust concentration even can be up to 400~1000mg/m
3More than.As seen, the dust concentration that produces of sprayed mortar national standard (10mg/m head and shoulders above
3).Make for a long time so, the miner very easily suffers from dirt (silicon) pulmoary occupation disease.According to interrelated data statistics, the Chinese coal industry is because dust pollution causes practitioner's the improper personnel reduction even more than the improper personnel reduction that causes owing to particularly serious accidents such as gas explosion, roof fall, floods; And the dust concentration that China's bolt-spary supports operation produces is also considerably beyond the dust concentration of mining and driving face produces.
What the underground mine use concrete sprayer all adopted is that wind send concrete mode, and all adopts dry type (or damp formula) wind to send technology.Thus, jetting material not only very easily produces dust, and very high concentrations, not only grievous injury miner healthy, and the working environment dust fills the air, and is extremely abominable.Because now compress the intrusion of sealing surface abrasive material and abominable operating mode with equipment, pulp shooting machine sealing plate well damage belongs to and very easily decreases accessory, the generation dust that not only leaks out, and also maintenance is frequent, the expense height.
The power source of concrete pump is motor or diesel-driven oil pump systems substantially at present.This dynamical system integrated level height is convenient to whole the movement, is applicable to field work, and is used under the coal mine just inapplicable.Lane space is narrow and small under the coal mine, and integrated level height, bulky integral device both can't be laid, and also is not easy to the artificial mobile condition of work of mining face under mine.
In recent years, along with the fast development of coal industry, the incidence of disease and the occupational health hygienic issues that reduce miner's pneumoconiosis have caused the great attention of leaders at different levels and authorities, and the dust concentration that reduces the working site significantly then is the basic outlet of dealing with problems.
The utility model content
The utility model provides a kind of colliery to stir the hydraulic concrete spraying machine with wet type, can well overcome the above problems.
The utility model provides a kind of colliery to stir the hydraulic concrete spraying machine with wet type, described colliery is stirred the hydraulic concrete spraying machine with wet type and is comprised emulsion box, the emulsion kinetic pump, concrete mixing plant, concrete hydraulic pressure delivery pump, first water pipe, elephant trunk and injector head, concrete mixing plant comprises material feeding box, the continuous stirring case, the reversible helical blade axle of multistage, CD-ROM drive motor and bearing spider assembly, material feeding box and continuous stirring case are structure as a whole, the centre has dividing plate to separate, material in the material feeding box quantitatively enters the continuous stirring case by the conveying pipeline in the middle of the dividing plate, CD-ROM drive motor, the reversible helical blade axle of multistage is connected successively with the bearing spider assembly, concrete hydraulic pressure delivery pump comprises oil cylinder, concrete cylinder and concrete hopper, the piston rod head of oil cylinder fixedly has concrete piston, concrete piston is at the left end of concrete cylinder, the right-hand member of concrete cylinder communicates with concrete hopper, emulsion box, the emulsion kinetic pump is connected successively with concrete mixing plant, first water pipe is connected on the continuous stirring case of concrete mixing plant, thereby concrete mixing plant places the top of concrete hydraulic pressure delivery pump to form assembly, the discharging opening of concrete mixing plant is directly over the concrete hopper of concrete hydraulic pressure delivery pump, and concrete hydraulic pressure delivery pump is connected by elephant trunk with injector head.
According to concrete technical scheme of the present utility model, wherein, described concrete mixing plant comprises two reversible helical blade axles of multistage, two CD-ROM drive motors and two cover bearing bearing assemblies.
According to concrete technical scheme of the present utility model, wherein, the colliery is stirred the hydraulic concrete spraying machine with wet type and is comprised that also concrete breaks up device, concrete is broken up device and is arranged between concrete hydraulic pressure delivery pump and the injector head, and concrete hydraulic pressure delivery pump, concrete are broken up device and be connected successively by elephant trunk with injector head.
According to concrete technical scheme of the present utility model, wherein, concrete is broken up device and is comprised feed pipe, blast pipe, frame, the discharging bend pipe, mouse cage comb formula disperser and emulsion motor, blast pipe and feed pipe are positioned at the same side that concrete is broken up device, blast pipe is positioned at the below of feed pipe, mouse cage comb formula disperser comprises cylinder and is arranged on cylinder outer surface, comb formula dividing plate spaced apart, the colliery is stirred the hydraulic concrete spraying machine with wet type and is also comprised airduct, airduct is connected in blast pipe, concrete hydraulic pressure delivery pump is connected by elephant trunk with the feed pipe that concrete is broken up device, and injector head is connected by elephant trunk with the discharging bend pipe that concrete is broken up device.
According to concrete technical scheme of the present utility model, wherein, described cylinder is taper, and is bigger than the size of the cylinder of feed pipe one side at the cylinder of discharging bend pipe one side.
According to concrete technical scheme of the present utility model, wherein, the colliery is stirred the hydraulic concrete spraying machine with wet type and is also comprised mobile vehicle frame, and concrete mixing plant and concrete hydraulic pressure delivery pump all are fixed on the mobile vehicle frame.
According to concrete technical scheme of the present utility model, wherein, the colliery is stirred the hydraulic concrete spraying machine with wet type and is also comprised the accelerating admixture pump, and the rear portion of accelerating admixture pump and injector head is connected.
According to concrete technical scheme of the present utility model, wherein, the colliery is stirred the hydraulic concrete spraying machine with wet type and is also comprised second water pipe, and the rear portion of second water pipe and injector head is connected.
Colliery of the present utility model with the advantage that wet type stirs the hydraulic concrete spraying machine is: send dry type (or damp formula) concrete material to change hydraulic pressure into existing wind and carry through what wet type stirred and add water coagulation soil, therefore can thoroughly eliminate dust, guarantee health of operators and comfortable working environment; It is that adopt first this area that the power source of concrete hydraulic pressure delivery pump is designed to that emulsion drives, the use of emulsion kinetic pump separates host computer system with dynamical system, only need the spreading pipeline and need not mobile emulsion kinetic pump when host computer system frequently moves, having only just needs mobile emulsion kinetic pump when main frame and emulsion kinetic pump distance surpasses 500 meters; Be power with hydraulic pressure, with material loading, Jia Shui, wet type biconjugate revolve mechanical agitation, the pumping of concrete material is integrated in one, advanced technology; Under coal mine, realize wet shotcrete technology concrete support truly, obviously eliminate dust, the dust, the injection rebound degree that make spraying operation produce reach " Technical code for shotcrete rock bolts shore " (GB50086-2001) requirement, improve the working environment of concrete spraying support, improved the safety and Health level of coal miner; Reduce rebound degree, both can reduce support material consumption, also improved work efficiency simultaneously, produce to the colliery thus and bring considerable safe effect and economic benefit.
The specific embodiment
Mode with specific embodiment illustrates the utility model below, but the utility model never only limits to the following example.
The hydraulic concrete spraying machine is stirred with wet type in a kind of colliery, shown in Fig. 1-7, described colliery is stirred the hydraulic concrete spraying machine with wet type and is comprised emulsion box 10, emulsion kinetic pump 1, concrete mixing plant 2, concrete hydraulic pressure delivery pump 3, first water pipe 7, elephant trunk and injector head 6, concrete mixing plant 2 comprises material feeding box 11, continuous stirring case 12, the reversible helical blade axle 13 of multistage, CD-ROM drive motor 14 and bearing spider assembly 20, material feeding box 11 and continuous stirring case 12 are structure as a whole, the centre has dividing plate to separate, the material that material feeding box is 11 li quantitatively enters continuous stirring case 12 by the conveying pipeline in the middle of the dividing plate, CD-ROM drive motor 14, the reversible helical blade axle 13 of multistage is connected successively with bearing spider assembly 20, concrete hydraulic pressure delivery pump 3 comprises oil cylinder 17, concrete cylinder 18 and concrete hopper 19, the piston rod head of oil cylinder 17 fixedly has concrete piston, concrete piston is at the left end of concrete cylinder 18, the right-hand member of concrete cylinder 18 communicates with concrete hopper 19, emulsion box 10, emulsion kinetic pump 1 is connected successively with concrete mixing plant 2, first water pipe 7 is connected on the continuous stirring case 12 of concrete mixing plant 2, thereby concrete mixing plant 2 places the top of concrete hydraulic pressure delivery pump 3 to form assembly, the discharging opening 30 of concrete mixing plant 2 is directly over the concrete hopper 19 of concrete hydraulic pressure delivery pump 3, and concrete hydraulic pressure delivery pump 3 and injector head 6 are connected by elephant trunk.
Emulsion box 10 and emulsion kinetic pump 1 are the standard combination products, and both connect with high-pressure rubber pipe; From emulsion box 10 inspiration emulsions, the high-pressure emulsion that emulsion kinetic pump 1 is pumped enters the valve group that is positioned on the emulsion box 10 by high-pressure rubber pipe to emulsion kinetic pump 1 simultaneously by pipette, outwards provides power by the high-pressure mouth on the valve group and liquid return hole.
The colliery is stirred the hydraulic concrete spraying machine with wet type and is adopted emulsion kinetic pump 1 for driving the power source of concrete hydraulic pressure delivery pump 3 first, take full advantage of emulsion kinetic pump 1 contamination resistance strong, can grow distance and provide power, transfer pipeline to connect to disassemble characteristic easily, the concrete induction system is separated with dynamical system, implement the remote high-voltage feed flow, reduce the unit weight of frequent movable part, be particularly suitable for concrete spraying support technological requirement under the coal mine.
Thereby concrete mixing plant 2 places the top of concrete hydraulic pressure delivery pump 3 to form assembly, the discharging opening 30 of concrete mixing plant 2 stirs concrete and the concrete conveying operation that is connected as a single entity directly over the concrete hopper 19 of concrete hydraulic pressure delivery pump 3 thus.Material enters from feeding mouth 29, discharges from discharging opening 30.The high-pressure emulsion that the CD-ROM drive motor 14 of concrete mixing plant 2 is supplied with by emulsion kinetic pump 1 drives, CD-ROM drive motor 14 drives reversible helical blade axle 13 rotations of multistage, under the effect of blade, enter continuous stirring case 12 material dosing, and concrete as shown in Figure 3 first-class to 27 in the exchange of 13 on the reversible helical blade axle of multistage and flow to the right, have simultaneously to be less than 1/3rd material and to flow to 28 along concrete second and flow backward, be engaged in each node and add the even mix that water forms material and water.Concrete hydraulic pressure delivery pump 3 adopts the concrete hydraulic pressure delivery pump of twin-tubs, S valve arrangement, determines charging and the discharge of concrete cylinder 18 by the swing of S valve, to guarantee continuity and the reliability of course of conveying; The power resources of concrete hydraulic pressure delivery pump 3 are in the high-pressure emulsion of outside; Elephant trunk adopts the concrete conveying steel pipe, and the concrete that stirs is delivered to injector head 6 places, sprays the concrete of usefulness and takes long-range hydraulic-driven concrete hydraulic pressure delivery pump to be transported to the supported face.
First water pipe 7 is connected on the continuous stirring case 12 of concrete mixing plant 2, and valve control inflow can be set.
Described concrete mixing plant 2 comprises two reversible helical blade axles 13 of multistage, two CD-ROM drive motors 14 and two cover bearing bearing assemblies 20.
A CD-ROM drive motor, the reversible helical blade axle of multistage is connected successively with a cover bearing bearing assembly, another CD-ROM drive motor, the reversible helical blade axle of another root multistage is connected successively with another set of bearing spider assembly, a CD-ROM drive motor, the reversible helical blade axle of multistage, one cover bearing bearing assembly and another CD-ROM drive motor, the reversible helical blade axle of another root multistage, another set of bearing spider assembly is separate, each CD-ROM drive motor drives a reversible helical blade axle rotation of multistage, under the effect of blade, enter continuous stirring case 12 material dosing, and concrete as shown in Figure 3 first-class to 27 in the exchange of 13 on two reversible helical blade axles of multistage and flow to the right, have simultaneously to be less than 1/3rd material and to flow to 28 along concrete second and flow backward, be engaged in each node and add the even mix that water forms material and water.
Horizontal " the reversible helical blade of twin shaft multistage " formula continuous stirring relay conveying mechanism that the hydraulic concrete spraying machine adopts CD-ROM drive motor 14 to drive is stirred with wet type in the colliery, the material loading height is low, material stirs, can feeding in continuous material, output continuously, be particularly suitable for the man-machine cooperation of work plane, the concrete that has satisfied work plane prepares demand.The flow direction of material in delivery chute as shown in Figure 3, material enters from feeding mouth 29, discharge from discharging opening 30, the material running orbit make material along concrete shown in Figure 3 first-class to 27 and concrete second flow to the operation that intersects mutually, overturns of 28 direction, with the purpose very uniformly that realizes material is stirred.Its design philosophy is: on any one cross section of mass transport groove, when wherein one when being fed forward, another root is carried the small part material at the same time backward, material is also exchanging up and down when material exchanges between two axles simultaneously, cooperation makes material can fully stir mixed pinching along the fixed point trickle of journey, becomes qualified sprayed mortar.
The colliery is stirred the hydraulic concrete spraying machine with wet type and is comprised that also concrete breaks up device 4, concrete is broken up device 4 and is arranged between concrete hydraulic pressure delivery pump 3 and the injector head 6, and concrete hydraulic pressure delivery pump 3, concrete are broken up device 4 and injector head 6 and be connected successively by elephant trunk.
Concrete is broken up device 4 and has been improved the construction surface quality, prevents that the concrete injection from being bulk or stopping up elephant trunk.
Shown in Fig. 4-5, concrete is broken up device 4 and is comprised feed pipe 21, blast pipe 22, frame 23, discharging bend pipe 25, mouse cage comb formula disperser 26 and emulsion motor 24, blast pipe 22 and feed pipe 21 are positioned at the same side that concrete is broken up device 4, blast pipe 22 is positioned at the below of feed pipe 21, mouse cage comb formula disperser 26 comprises cylinder and is arranged on cylinder outer surface, comb formula dividing plate spaced apart, the colliery is stirred the hydraulic concrete spraying machine with wet type and is also comprised airduct 8, airduct 8 is connected in blast pipe 22, the feed pipe 21 that concrete hydraulic pressure delivery pump 3 and concrete are broken up device 4 is connected by elephant trunk, and the discharging bend pipe 25 that injector head 6 and concrete are broken up device 4 is connected by elephant trunk.
Mouse cage comb formula disperser 26 is driven by emulsion motor 24, and the concrete that concrete hydraulic pressure delivery pump 3 is sent here from left side shown in Figure 6 input, enters mouse cage comb formula disperser 26 with certain speed; Press wind to enter from the lower-left side of mouse cage comb formula disperser 26 feed ends; The concrete that enters into mouse cage comb formula disperser 26 is met high ram compression wind, under the effect of high velocity air the bulk concrete is carried out the cutting first time, is separated into fritter; The concrete that high velocity air will be separated into fritter accelerates and moves along direction shown in Figure 7, meet comb formula dividing plate be divided into again be convenient to cement package aggregate that wind send than junior unit, the coagulation mass of soil that part is not blown away by air-flow is broken up under the device turning effort at concrete and tangentially is cut, radially accelerate owing to action of centrifugal force simultaneously, concrete aggregate velocity will be in the end consistent with wind direction this moment, when this part forwards position, upper left side shown in Figure 7 to, blow out, enter discharging opening.
Described cylinder is taper, and is bigger than the size of the cylinder of feed pipe 21 1 sides at the cylinder of discharging bend pipe 25 1 sides.
Mouse cage comb formula disperser 26 is taper, follows that into the direction gap can be increasing, has so both guaranteed concrete is dispersed into as far as possible little piece, and bigger aggregate is blown out in the slit greatly at the end of mouse cage comb formula disperser.
The colliery is stirred the hydraulic concrete spraying machine with wet type and is also comprised mobile vehicle frame 16, and concrete mixing plant 2 and concrete hydraulic pressure delivery pump 3 all are fixed on the mobile vehicle frame 16.
Concrete hydraulic pressure delivery pump 3 is positioned on the mobile vehicle frame 16, and concrete mixing plant 2 is positioned at above the concrete hydraulic pressure delivery pump 3, and concrete mixing plant 2 is fixed on the mobile vehicle frame 16 by bearing 15.
Transportable concrete mixing plant 2 and concrete hydraulic pressure delivery pump 3 can be achieved by mobile vehicle frame, make the movement of concrete mixing plant 2 and concrete hydraulic pressure delivery pump 3 convenient, more time saving and energy saving.
The colliery is stirred the hydraulic concrete spraying machine with wet type and is also comprised accelerating admixture pump 5, and accelerating admixture pump 5 is connected with the rear portion of injector head 6.
Accelerating admixture pump 5 can also dispose the accelerating admixture by-pass valve control.
The colliery is stirred the hydraulic concrete spraying machine with wet type and is comprised that also the rear portion of second water pipe, 9, the second water pipes 9 and injector head 6 is connected.
The colliery is stirred the hydraulic concrete spraying machine with wet type and is adopted hydraulic control, dynamicly all provided by supporting emulsion kinetic pump, for example the motor of concrete hydraulic pressure delivery pump, concrete mixing plant, concrete are broken up emulsion motor, the accelerating admixture pump of device, the power of S valve oscillating oil cylinder is all provided by supporting emulsion kinetic pump, power source all adopts hydraulic-driven, thereby has satisfied the requirement of safety of coal mines.
The colliery is stirred the hydraulic concrete spraying machine with wet type and is adopted subregion control, and the emulsion kinetic pump is independent control; Concrete mixing plant adopts hand-operated valve group control start-stop, uses the reducing valve setting pressure, flow speed control valve control or setting speed; The all-hydraulic Automatic Control Theory of concrete hydraulic pressure delivery pump is adopted in the automatic operation of the oil cylinder of concrete hydraulic pressure delivery pump and S valve, uses the emulsion control valve to realize; Concrete is broken up device and accelerating admixture pump and is adopted same emulsion motor, utilizes low pressure that the reducing valve of concrete mixing plant provides with flow speed control valve control or setting speed.
Embodiment 1
The hydraulic concrete spraying machine is stirred with wet type in a kind of colliery, shown in Fig. 1-7, described colliery is stirred the hydraulic concrete spraying machine with wet type and is comprised emulsion box 10, emulsion kinetic pump 1, concrete mixing plant 2, concrete hydraulic pressure delivery pump 3, mobile vehicle frame 16, first water pipe 7, concrete is broken up device 4, airduct 8, accelerating admixture pump 5, second water pipe 9, elephant trunk and injector head 6, concrete mixing plant 2 comprises material feeding box 11, continuous stirring case 12, two reversible helical blade axles 13 of multistage, two CD-ROM drive motors 14 and two cover bearing bearing assemblies 20, material feeding box 11 and continuous stirring case 12 are structure as a whole, the centre has dividing plate to separate, the material that material feeding box is 11 li quantitatively enters continuous stirring case 12 by the conveying pipeline in the middle of the dividing plate, a CD-ROM drive motor, the reversible helical blade axle of multistage is connected successively with a cover bearing bearing assembly, another CD-ROM drive motor, the reversible helical blade axle of another root multistage is connected successively with another set of bearing spider assembly, a CD-ROM drive motor, the reversible helical blade axle of multistage, one cover bearing bearing assembly and another CD-ROM drive motor, the reversible helical blade axle of another root multistage, another set of bearing spider assembly is separate, concrete hydraulic pressure delivery pump 3 comprises oil cylinder 17, concrete cylinder 18 and concrete hopper 19, the piston rod head of oil cylinder 17 fixedly has concrete piston, concrete piston is at the left end of concrete cylinder 18, the right-hand member of concrete cylinder 18 communicates with concrete hopper 19, emulsion box 10, emulsion kinetic pump 1 is connected successively with concrete mixing plant 2, first water pipe 7 is connected on the continuous stirring case 12 of concrete mixing plant 2, thereby concrete mixing plant 2 places the top of concrete hydraulic pressure delivery pump 3 to form assembly, the discharging opening 30 of concrete mixing plant 2 is directly over the concrete hopper 19 of concrete hydraulic pressure delivery pump 3, concrete mixing plant 2 and concrete hydraulic pressure delivery pump 3 all are fixed on the mobile vehicle frame 16, concrete hydraulic pressure delivery pump 3 is positioned on the mobile vehicle frame 16, concrete mixing plant 2 is positioned at above the concrete hydraulic pressure delivery pump 3, concrete mixing plant 2 is fixed on the mobile vehicle frame 16 by bearing 15, concrete is broken up device 4 and is comprised feed pipe 21, blast pipe 22, frame 23, discharging bend pipe 25, mouse cage comb formula disperser 26 and emulsion motor 24, blast pipe 22 and feed pipe 21 are positioned at the same side that concrete is broken up device 4, blast pipe 22 is positioned at the below of feed pipe 21, mouse cage comb formula disperser 26 comprises cylinder and is arranged on cylinder outer surface, comb formula dividing plate spaced apart, airduct 8 is connected in blast pipe 22, the feed pipe 21 that concrete hydraulic pressure delivery pump 3 and concrete are broken up device 4 is connected by elephant trunk, the discharging bend pipe 25 that injector head 6 and concrete are broken up device 4 is connected by elephant trunk, described cylinder is taper, cylinder in discharging bend pipe 25 1 sides is bigger than the size of the cylinder of feed pipe 21 1 sides, accelerating admixture pump 5 is connected with the rear portion of injector head 6, and the rear portion of second water pipe 9 and injector head 6 is connected.
The colliery with the operating principle that wet type stirs the hydraulic concrete spraying machine is: the feeding mouth 29 at the reversible helical blade concrete mixing plant of twin shaft multistage adds cement continuously, sand, stone (granularity≤10mm), the concrete slurry is prepared and imports continuously the hopper of concrete hydraulic pressure delivery pump 3 by the reversible helical blade continuous stirring of twin shaft multistage relay conveying mechanism, use plunger type concrete hydraulic pressure delivery pump to finish concrete long distance and carry (can carry more than 150 meters farthest), connect concrete then and break up the air distribution device of device 4 and airduct 8, utilization is pressed wind with the concrete acceleration of breaing up and the liquid accelerator of coming by the control of accelerating admixture by-pass valve control and adding accelerating admixture pump at the injector head place simultaneously to injector head 6(by the elephant trunk of 10-20 rice) spray at a high speed, finish concrete spraying support.
Above-described only is principle of the present utility model and preferred embodiment.Should be pointed out that to those skilled in the art, under the prerequisite that does not break away from the utility model principle, can also make some distortion and improvement, also should be considered as belonging to protection domain of the present utility model.