CN203123974U - Reaction kettle - Google Patents
Reaction kettle Download PDFInfo
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- CN203123974U CN203123974U CN 201320148859 CN201320148859U CN203123974U CN 203123974 U CN203123974 U CN 203123974U CN 201320148859 CN201320148859 CN 201320148859 CN 201320148859 U CN201320148859 U CN 201320148859U CN 203123974 U CN203123974 U CN 203123974U
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- safety valve
- rupture disk
- reactor
- pipeline
- reaction kettle
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Abstract
The utility model discloses a reaction kettle. The reaction kettle comprises a kettle body and a safety valve, wherein the safety valve is communicated with the inner cavity of the kettle body through a safety valve pipeline; and a rupture disk is fixedly arranged on the safety valve pipe. The rupture disk, which is fixedly arranged on the safety valve pipeline of the reaction kettle, can function as a blind plate when the pressure in the reaction kettle fails to reach the takeoff pressure of the safety valve, so as to effectively avoid a leakage phenomenon; and the rupture disk ruptures firstly when the reaction kettle exceeds pressure in case of abnormal production, and the safety valve takes off and releases air into an absorption cell through a tail gas pipe, thus avoiding a safety accident in case that the reaction kettle exceeds the pressure. The reaction kettle, through the improvement of mounting the rupture disk on the safety valve pipeline, can effectively avoid a leakage problem of the safety valve, so as to guarantee safety production.
Description
Technical field
The utility model relates to molecular sieve synthetic reaction equipment technical field, in particular to a kind of reactor.
Background technology
At present the synthetic of phosphorus aluminium si molecular sieves generally carries out in greater than the reactor of 2.5MPa greater than 180 ℃ and pressure in temperature, molecular sieve synthetic is divided into two sections constant temperature and carries out, in second section synthetic reaction, required raw material aluminium source, silicon source and the components such as phosphorus source and aqueous solvent of template agent and synthesis of molecular sieve form azeotropic attitude homogeneous phase under the violent condition of high temperature and stirring, the interior pressure of reactor this moment reaches more than the 2.5MPa.At present the structure of used reactor as shown in Figure 1, the pipeline of the kettle 1 ' of reactor is provided with safety valve 2 '.Though first section synthetic reaction belongs to low temperature, it is bigger that the pressure during low temperature in the autoclave and safety valve 2 ' are set the release pressure difference, and safety valve 2 ' can take-off, is difficult for the generation leakage phenomenon; But in the synthetic reaction of second section high temperature, reacting kettle inner pressure is near safety valve 2 ' release pressure, at this moment the sealing surface that the serous granule of boiling shape is easy to enter safety valve 2 ' in the reactor causes safety valve 2 ' to be revealed, in case safety valve 2 ' takes place to reveal the processing of must promptly lowering the temperature, and safety valve 2 ' is cleared up.Can't proceed to produce because of the molecular sieve catalyst crystal formation generation transformation that rapid pressure release causes synthesizing, cause waste material to produce.Though present reactor has double safety valve, safety valve 2 ' has root valve, in case leakage problem appears in safety valve 2 ', closes root valve at this moment and bigger potential safety hazard can occur if consider safety problem, the processing of also can only lowering the temperature this moment.
In view of the safety attachment safety valve 2 ' of reactor is revealed under macrocyclic operating condition easily, cause the pressure instability of reactor to influence the molecular sieve quality, the molecular sieve template agent of Guo Luing simultaneously is a kind of have penetrating odor and inflammable material, has influenced safety in production.
The utility model content
The utility model aims to provide a kind of reactor, can solve the technical problem that safety valve is revealed.
To achieve these goals, according to an aspect of the present utility model, provide a kind of reactor, comprised kettle and safety valve, safety valve is communicated with the inner chamber of kettle by the safety valve pipeline, is set with rupture disk on the safety valve pipeline.
Further, the rupture disk series connection is arranged on the arrival end pipeline of safety valve.
Further, the nominal diameter of rupture disk is identical with safety valve outlet caliber.
Further, the discharge area after rupture disk breaks is not less than the inlet-duct area of safety valve.
Further, reactor also comprises the multiple-pass joint that is arranged between safety valve and the rupture disk.
Further, reactor also comprises the arrival end that is separately positioned on safety valve and/or the stop valve on the port of export pipeline.
Further, reactor comprises a plurality of safety valves, and a plurality of safety valves are set up in parallel on kettle by the safety valve pipeline of a plurality of correspondences, and a plurality of safety valve pipelines converge the back and are communicated with absorption cell.
Further, also comprise the paddle in the inner chamber that is arranged on kettle, paddle is oar formula paddle or pusher paddle.
Use the technical solution of the utility model, fixedly install rupture disk by the safety valve pipeline at reactor, rupture disk does not play the blind plate effect when the pressure in the reactor reaches the release pressure of safety valve, effectively avoids leakage phenomenon to take place; Rupture disk at first breaks when production abnormal response still superpressure, and safety valve jumping up is vented to absorption cell by offgas duct, avoids the reactor superpressure security incident to occur.The utility model is installed rupture disk by improving at the safety valve pipeline, has avoided the leakage problem of safety valve effectively, has guaranteed safety in production.
Description of drawings
The Figure of description that constitutes the application's a part is used to provide further understanding of the present utility model, and illustrative examples of the present utility model and explanation thereof are used for explaining the utility model, do not constitute improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 shows the structural representation of reactor of the prior art; And
Fig. 2 shows the structural representation according to the reactor of a kind of exemplary embodiments of the utility model.
The specific embodiment
Need to prove that under the situation of not conflicting, embodiment and the feature among the embodiment among the application can make up mutually.Describe the utility model below with reference to the accompanying drawings and in conjunction with the embodiments in detail.
According to a kind of exemplary embodiment of the present utility model, as shown in Figure 2, reactor comprises kettle 1 and safety valve 2, and wherein safety valve 2 is communicated with the inner chamber of kettle 1 by safety valve pipeline 3, is set with rupture disk 4 on the safety valve pipeline 3.
Fixedly install rupture disk by the safety valve pipeline at reactor, rupture disk does not play the blind plate effect when the pressure in the reactor reaches the release pressure of safety valve, effectively avoids leakage phenomenon to take place; Rupture disk at first breaks when production abnormal response still superpressure, and safety valve jumping up is vented to absorption cell by offgas duct, avoids the reactor superpressure security incident to occur.The utility model is installed rupture disk by improving at the safety valve pipeline, has avoided the leakage problem of safety valve effectively, has guaranteed safety in production.
Characteristics such as rupture disk claims rupture pressure disc again, is a kind of breaking type safety device, has good seal performance, and the pressure release reaction is fast.Used rupture disk 4 one or more groups rupture disk for being formed by a plurality of sheet metals in the utility model, according in the reactor during synthetic zeolite catalyst needed pressure size arrange.Rupture disk is different with safety valve, and safety valve can cut out after opening the discharging excess pressure voluntarily, and container and device can continue to use; And can not continue after the rupture disk discharging excess pressure to use, container and device also out of service.When selecting safety valve, the safety dumping amount to be considered, the calculating of discharge area, thickness etc. will be considered when selecting rupture disk.
For fear of losing a large amount of materials because of breaking of rupture disk, in the occasion that safety valve can not directly use, at arrival end pipeline or the port of export pipeline place of safety valve one group of rupture disk is installed, the demarcation burst pressure of rupture disk is identical with the setting pressure of safety valve.Preferably, rupture disk 4 series connection are arranged on the arrival end pipeline of safety valve 2.House steward is present in the environment with etchant gas if release, and rupture disk 4 also can be arranged on the port of export pipeline of safety valve 2, in case safety valve 2 is corroded.
The nominal diameter of the rupture disk 4 in the utility model is identical with safety valve 2 outlet calibers.For security, the discharge area after rupture disk 4 breaks is not less than the inlet-duct area of safety valve 2.According to a kind of exemplary embodiments of the present utility model, reactor also comprises the multiple-pass joint that is arranged between safety valve 2 and the rupture disk 4.This multiple-pass joint is preferably four-way assembly joint, and four-way assembly joint can connect Pressure gauge or evacuated tube.Preferably, reactor also comprises the arrival end pipeline that is separately positioned on safety valve 2 and the stop valve 5 on the port of export pipeline.It is to keep test manufacture for the short time that stop valve 5 is set, and carries out the replacing needs of rupture disk and safety valve by closing root stop valve 5.Safety valve pipeline 3 in the utility model is welded on the upper end of kettle
In order to increase the safety coefficient of reactor, reactor comprises a plurality of safety valves 2, and a plurality of safety valves 2 are set up in parallel on kettle 1 by the safety valve pipeline 3 of a plurality of correspondences.A plurality of safety valve pipelines 3 converge somewhere, converge the back and are vented in the absorption cell by offgas duct.This reactor also comprises the paddle 7 in the inner chamber that is arranged on kettle 1, and wherein the structure of paddle 7 comprises oar formula or pusher paddle, but is not limited thereto.
From above description, as can be seen, the utility model the above embodiments have realized following technique effect: fixedly install rupture disk by the safety valve pipeline at reactor, rupture disk does not play the blind plate effect when the pressure in the reactor reaches the release pressure of safety valve, effectively avoids leakage phenomenon to take place; Rupture disk at first breaks when production abnormal response still superpressure, and safety valve jumping up is vented to absorption cell by offgas duct, avoids the reactor superpressure security incident to occur.The utility model is installed rupture disk by improving at the safety valve pipeline, has avoided the leakage problem of safety valve effectively, has guaranteed safety in production.
The above is preferred embodiment of the present utility model only, is not limited to the utility model, and for a person skilled in the art, the utility model can have various changes and variation.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.
Claims (8)
1. a reactor comprises kettle (1) and safety valve (2), and described safety valve (2) is communicated with the inner chamber of described kettle (1) by safety valve pipeline (3), it is characterized in that, is set with rupture disk (4) on the described safety valve pipeline (3).
2. reactor according to claim 1 is characterized in that, described rupture disk (4) series connection is arranged on the arrival end pipeline of described safety valve (2).
3. reactor according to claim 1 is characterized in that, the nominal diameter of described rupture disk (4) is identical with described safety valve (2) outlet caliber.
4. reactor according to claim 1 is characterized in that, the discharge area after described rupture disk (4) breaks is not less than the inlet-duct area of described safety valve (2).
5. reactor according to claim 1 is characterized in that, described reactor also comprises the multiple-pass joint that is arranged between described safety valve (2) and the described rupture disk (4).
6. reactor according to claim 1 is characterized in that, described reactor also comprises the arrival end pipeline that is separately positioned on described safety valve (2) and/or the stop valve (5) on the port of export pipeline.
7. according to each described reactor in the claim 1 to 6, it is characterized in that, described reactor comprises a plurality of described safety valves (2), a plurality of described safety valves (2) are set up in parallel on described kettle (1) by the described safety valve pipeline (3) of a plurality of correspondences, and a plurality of safety valve pipelines (3) converge the back and are communicated with absorption cell (6).
8. reactor according to claim 1 is characterized in that, also comprises the paddle (7) in the inner chamber that is arranged on described kettle (1), and described paddle (7) is oar formula paddle or pusher paddle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201320148859 CN203123974U (en) | 2013-03-28 | 2013-03-28 | Reaction kettle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201320148859 CN203123974U (en) | 2013-03-28 | 2013-03-28 | Reaction kettle |
Publications (1)
Publication Number | Publication Date |
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CN203123974U true CN203123974U (en) | 2013-08-14 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 201320148859 Expired - Lifetime CN203123974U (en) | 2013-03-28 | 2013-03-28 | Reaction kettle |
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CN (1) | CN203123974U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106215815A (en) * | 2016-07-22 | 2016-12-14 | 中国石油化工股份有限公司 | The prevulcanisation-devices of heavy-oil hydrogenation catalyst |
-
2013
- 2013-03-28 CN CN 201320148859 patent/CN203123974U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106215815A (en) * | 2016-07-22 | 2016-12-14 | 中国石油化工股份有限公司 | The prevulcanisation-devices of heavy-oil hydrogenation catalyst |
CN106215815B (en) * | 2016-07-22 | 2020-06-16 | 中国石油化工股份有限公司 | Pre-sulfurizing device for heavy oil hydrogenation catalyst |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20130814 |
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CX01 | Expiry of patent term |