CN203115003U - Intelligent control system for mechanical structure damping - Google Patents

Intelligent control system for mechanical structure damping Download PDF

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CN203115003U
CN203115003U CN 201320087406 CN201320087406U CN203115003U CN 203115003 U CN203115003 U CN 203115003U CN 201320087406 CN201320087406 CN 201320087406 CN 201320087406 U CN201320087406 U CN 201320087406U CN 203115003 U CN203115003 U CN 203115003U
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damping
module
control system
vibration
piezoelectric
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梁森
王常松
雒磊
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Qingdao University of Technology
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Abstract

本实用新型公开了一种机械结构阻尼大小智能化控制系统,包括阻尼材料层、压电作动器层、传感器和阻尼控制系统等,所述阻尼材料层的下部与振动结构基体连接、上部与压电作动器层连接,压电式传感器与振动结构基体下表面或上表面连接,阻尼控制系统硬件主要包括计算机、NI-PCI4472板卡、DAQ板卡、电荷放大器、功率放大器等,压电式传感器通过电荷放大器与NI-PCI4472板卡连接,NI-PCI4472板卡通过DAQ板卡、功率放大器与压电作动器层连接,传感器为压电式传感器,阻尼控制系统采用NI控制系统和阻尼控制算法模块,能够自发地改变结构阻尼,使振动衰减,减少机械系统因振动引起的损坏,保持设备的精度,延长使用寿命,抑制结构对环境产生的噪声污染、保证操作人员的身心健康。

Figure 201320087406

The utility model discloses an intelligent control system for the damping size of a mechanical structure, which comprises a damping material layer, a piezoelectric actuator layer, a sensor and a damping control system, etc., the lower part of the damping material layer is connected with the vibration structure base, and the upper part is connected with the The piezoelectric actuator layer is connected, and the piezoelectric sensor is connected to the lower or upper surface of the vibration structure substrate. The hardware of the damping control system mainly includes a computer, NI-PCI4472 board, DAQ board, charge amplifier, power amplifier, etc., piezoelectric The sensor is connected to the NI-PCI4472 board through the charge amplifier, and the NI-PCI4472 board is connected to the piezoelectric actuator layer through the DAQ board and the power amplifier. The sensor is a piezoelectric sensor, and the damping control system adopts NI control system and damping The control algorithm module can spontaneously change the structural damping, attenuate the vibration, reduce the damage of the mechanical system due to vibration, maintain the accuracy of the equipment, prolong the service life, suppress the noise pollution caused by the structure to the environment, and ensure the physical and mental health of the operators.

Figure 201320087406

Description

机械结构阻尼大小智能化控制系统Intelligent control system for mechanical structure damping

技术领域technical field

本实用新型涉及机械振动及噪声控制技术领域,尤其涉及一种机械结构阻尼大小智能化控制系统。The utility model relates to the technical field of mechanical vibration and noise control, in particular to an intelligent control system for the damping size of a mechanical structure.

背景技术Background technique

振动广泛存在于各种工作状态下的机械系统中,比如汽车、火车、轮船等交通工具和飞机、火箭、卫星等飞行器中。强烈的振动不仅会影响仪器仪表工作的精准性和稳定性,严重时还会因疲劳破坏而缩短结构的寿命,或者因共振而损坏结构。同时,由于振动而产生的噪声不仅造成环境的污染,还会危及操作人员的身心健康。因此,必须要降低设备的振动,然而从目前的研究状况来看,大多数是采用附加阻尼材料的方法进行控制,但其存在以下不足:Vibration widely exists in mechanical systems under various working conditions, such as automobiles, trains, ships and other vehicles and aircraft, rockets, satellites and other aircraft. Strong vibration will not only affect the precision and stability of instrumentation work, but also shorten the life of the structure due to fatigue damage, or damage the structure due to resonance. At the same time, the noise generated due to vibration not only causes environmental pollution, but also endangers the physical and mental health of operators. Therefore, it is necessary to reduce the vibration of the equipment. However, judging from the current research status, most of them are controlled by the method of adding damping materials, but it has the following shortcomings:

1)由于设备的运行负荷、运行条件等经常发生变化,引起的振动剧烈程度也在发生变化,而普通的附加阻尼材料层一旦制作安装好,其阻尼大小就不可改变,当机械系统运行环境发生较为剧烈的振动,特别是共振时,其本身不具备增加阻尼的能力。1) Due to frequent changes in the operating load and operating conditions of the equipment, the intensity of the vibration is also changing. Once the ordinary additional damping material layer is fabricated and installed, its damping value cannot be changed. When the operating environment of the mechanical system changes Severe vibration, especially resonance, does not have the ability to increase damping by itself.

2)目前在消极隔振的办法中,当基础发生低频振动时,增加阻尼能大大降低结构的振幅;而在基础高频激励下,增加阻尼反而会使其振幅有所增加。2) In the current passive vibration isolation method, when the foundation has low-frequency vibration, increasing the damping can greatly reduce the vibration amplitude of the structure; but under the high-frequency excitation of the foundation, increasing the damping will actually increase the amplitude of the structure.

发明内容Contents of the invention

本实用新型就是为了解决现有技术存在的上述不足,提供一种机械结构阻尼大小智能化控制系统,当机械结构发生振动时,通过阻尼大小的智能化控制,能够自发地改变结构阻尼,使振动较快地衰减下来,并对不同的环境做出相应的反应,减少机械系统因振动引起的损坏,保持设备的精度和工作可靠性,延长设备的使用寿命,抑制结构对环境产生的噪声污染、保证操作人员的身心健康。The utility model aims to solve the above-mentioned deficiencies in the prior art, and provides an intelligent control system for the damping size of the mechanical structure. Attenuate quickly and respond to different environments, reduce damage to the mechanical system due to vibration, maintain equipment accuracy and reliability, prolong the service life of the equipment, and suppress noise pollution caused by the structure to the environment. Ensure the physical and mental health of operators.

为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种机械结构阻尼大小智能化控制系统,包括阻尼材料层、压电作动器层、传感器和阻尼控制系统,所述阻尼材料层的下部与振动结构基体连接、上部与压电作动器层连接,压电式传感器与振动结构基体下表面或上表面连接,阻尼控制系统主要包括计算机、NIPCI4472板卡、DAQ板卡、电荷放大器、功率放大器等,其中压电式传感器通过电荷放大器与NIPCI4472板卡连接,NI-PCI4472板卡通过DAQ板卡、功率放大器与压电作动器层连接。An intelligent control system for the damping size of a mechanical structure, including a damping material layer, a piezoelectric actuator layer, a sensor and a damping control system, the lower part of the damping material layer is connected to the vibration structure base, and the upper part is connected to the piezoelectric actuator layer Connection, the piezoelectric sensor is connected to the lower surface or upper surface of the vibration structure substrate, the damping control system mainly includes a computer, NIPCI4472 board, DAQ board, charge amplifier, power amplifier, etc., wherein the piezoelectric sensor is connected to the NIPCI4472 board through the charge amplifier Card connection, the NI-PCI4472 board is connected to the piezoelectric actuator layer through the DAQ board, power amplifier.

所述阻尼控制系统硬件采用NI控制系统,软件则为阻尼控制算法模块。The hardware of the damping control system adopts NI control system, and the software is a damping control algorithm module.

所述NI控制系统采用NI-PCI4472板卡,高精度频域测量的8通道动态信号采集卡,适用于振动传感器的信号采集;NI-PCI4472板卡与Lab VIEW声音及振动工具包模块连接、结合使用,可进行高精度的测量,能够快速采集、分析并记录振动数据,完全满足机械结构阻尼大小智能化控制系统振动状态信息的采集要求。The NI control system adopts the NI-PCI4472 board, an 8-channel dynamic signal acquisition card for high-precision frequency domain measurement, which is suitable for signal acquisition of vibration sensors; the NI-PCI4472 board is connected and combined with the Lab VIEW sound and vibration toolkit module Using it, it can perform high-precision measurement, and can quickly collect, analyze and record vibration data, which fully meets the collection requirements of vibration state information for the intelligent control system of mechanical structure damping size.

所述阻尼控制算法模块采用F-XLMS自适应滤波前馈主动控制算法模块,所述F-XLMS自适应滤波前馈主动控制算法模块包括结构特征模块、滤波器参数模块、比较器模块、LMS模块、第一控制通道特征模块、第二控制通道特征模块,其中结构特征模块与比较器模块连接,滤波器模块通过第一控制通道特征模块与比较器模块连接,比较器模块与LMS模块连接,第二控制通道特征模块与LMS模块连接,LMS模块与滤波器模块连接。本实用新型中F-XLMS算法分为两种情况,一种是增大阻尼的F-XLMS算法,另一种是减少阻尼的反F-XLMS算法。前者是,当压电传感器贴于弯曲振动结构基体的下表面时,使阻尼控制系统发出的电压信号与传感器同相位,当压电传感器贴于弯曲振动结构基体的上表面时,使阻尼控制系统发出的电压信号与传感器反相位,同时让控制电压的幅值增加,压电作动器层变形幅值也就增加,阻尼材料层获得较大剪切变形,从而提高整个结构的阻尼;后者与前者相反,控制电压信号的幅值与相位,使压电作动器层变形接近于基体结构的变形,使得阻尼材料层获得最小剪切变形,从而降低整个结构的阻尼。The damping control algorithm module adopts the F-XLMS adaptive filter feedforward active control algorithm module, and the F-XLMS adaptive filter feedforward active control algorithm module includes a structural feature module, a filter parameter module, a comparator module, and an LMS module , the first control channel characteristic module, the second control channel characteristic module, wherein the structural characteristic module is connected with the comparator module, the filter module is connected with the comparator module through the first control channel characteristic module, the comparator module is connected with the LMS module, the second The second control channel characteristic module is connected with the LMS module, and the LMS module is connected with the filter module. The F-XLMS algorithm in the utility model is divided into two cases, one is an F-XLMS algorithm that increases damping, and the other is an inverse F-XLMS algorithm that reduces damping. The former is that when the piezoelectric sensor is attached to the lower surface of the bending vibration structure base, the voltage signal sent by the damping control system is in phase with the sensor; when the piezoelectric sensor is attached to the upper surface of the bending vibration structure base, the damping control system The voltage signal sent out is out of phase with the sensor, and at the same time, the amplitude of the control voltage increases, and the deformation amplitude of the piezoelectric actuator layer also increases, and the damping material layer obtains a large shear deformation, thereby improving the damping of the entire structure; Contrary to the former, the former controls the amplitude and phase of the voltage signal so that the deformation of the piezoelectric actuator layer is close to the deformation of the base structure, so that the damping material layer obtains the minimum shear deformation, thereby reducing the damping of the entire structure.

所述F-XLMS自适应滤波前馈主动控制算法模块,对于由支撑基础引起的强迫振动,当激振频率小于1.41倍的结构固有频率时,采用增大阻尼的F-XLMS算法,可以有效的控制结构振动;当激振频率大于1.41倍的结构固有频率时,采用减少阻尼的F-XLMS算法。以满足不同振动的要求:对于由支撑基础引起的强迫振动,当结构发生共振时,增加阻尼能大大降低结构的振幅;而在高频激励下,增加阻尼反而会使其振幅有所增加。The F-XLMS adaptive filter feedforward active control algorithm module, for the forced vibration caused by the supporting foundation, when the excitation frequency is less than 1.41 times the structural natural frequency, the F-XLMS algorithm with increased damping can be effectively Control structural vibration; when the excitation frequency is greater than 1.41 times the natural frequency of the structure, the F-XLMS algorithm with reduced damping is used. To meet the requirements of different vibrations: For the forced vibration caused by the supporting foundation, when the structure resonates, increasing the damping can greatly reduce the amplitude of the structure; but under high-frequency excitation, increasing the damping will increase the amplitude of the structure.

所述阻尼材料层采用氯化丁基橡胶、或氯丁橡胶、或丁腈橡胶。采用氯丁橡胶、丁腈橡胶、氯化丁基橡胶等高分子阻尼材料作为减振材料,能防止或减轻机械振动对设备的破坏。氯化丁基橡胶阻尼材料,因丁基橡胶分子链上带有许多甲基,弹性滞后较大,所以具有优越的阻尼性能,而且丁基橡胶氯化后,反应性和粘合性能明显提高。阻尼材料层贴在振动结构基体表面,压电作动器层则贴在阻尼材料层上方。The damping material layer adopts chlorinated butyl rubber, or neoprene rubber, or nitrile rubber. Polymer damping materials such as chloroprene rubber, nitrile rubber, and chlorinated butyl rubber are used as vibration-damping materials, which can prevent or reduce damage to equipment caused by mechanical vibration. Chlorinated butyl rubber damping material, because the butyl rubber molecular chain has many methyl groups, the elastic hysteresis is relatively large, so it has excellent damping performance, and after butyl rubber is chlorinated, the reactivity and adhesion performance are significantly improved. The damping material layer is pasted on the surface of the vibrating structure substrate, and the piezoelectric actuator layer is pasted above the damping material layer.

所述压电作动器层采用压电聚合物聚偏氟乙烯(PVDF)作为压电材料。这种材料具有较高的压电常数和机电耦合系数,因此具有较高的灵敏度和频率响应特性。该压电作动器层贴于阻尼材料层之上,压电作动器层的上下两侧通过导线分别连接到功率放大器上,阻尼控制系统发出控制信号,经功率放大器后,对压电作动器层施加电压,压电材料发生逆压电效应,带动阻尼材料层一起伸长或缩短,使其发生剪切变形。当压电传感器贴于弯曲振动结构基体表面板的下表面时,阻尼控制系统发出的电压信号与传感器同相位;当压电传感器贴于弯曲振动结构基体面板的上表面时,阻尼控制系统发出的电压信号与传感器反相位,这样使得高分子阻尼材料层获得较大剪切变形,从而提高整个结构的阻尼。反之,当控制信号的幅值和相位使压电作动器层变形接近于传感器的变形且方向相同时,使得高分子阻尼材料层获得最小剪切变形,从而降低整个结构的阻尼。所以通过调整测量原件与控制信号的相位以及控制信号的幅值,可以实现阻尼大小的智能化控制。The piezoelectric actuator layer uses piezoelectric polymer polyvinylidene fluoride (PVDF) as the piezoelectric material. This material has a high piezoelectric constant and electromechanical coupling coefficient, so it has high sensitivity and frequency response characteristics. The piezoelectric actuator layer is pasted on the damping material layer, and the upper and lower sides of the piezoelectric actuator layer are respectively connected to the power amplifier through wires. The damping control system sends a control signal, and after passing through the power amplifier, the piezoelectric actuator is When a voltage is applied to the actuator layer, the piezoelectric material has an inverse piezoelectric effect, which drives the damping material layer to elongate or shorten together, causing it to undergo shear deformation. When the piezoelectric sensor is attached to the lower surface of the base panel of the bending vibration structure, the voltage signal sent by the damping control system is in the same phase as the sensor; when the piezoelectric sensor is attached to the upper surface of the base panel of the bending vibration structure, the voltage signal sent by the damping control system The phase of the voltage signal is opposite to that of the sensor, so that the polymer damping material layer obtains a large shear deformation, thereby improving the damping of the entire structure. Conversely, when the amplitude and phase of the control signal make the deformation of the piezoelectric actuator layer close to the deformation of the sensor and in the same direction, the polymer damping material layer obtains the minimum shear deformation, thereby reducing the damping of the entire structure. Therefore, by adjusting the phase of the measuring element and the control signal and the amplitude of the control signal, the intelligent control of the damping can be realized.

所述传感器为压电式传感器,采用压电式传感器对机械装置的振动状态信息如加速度、振幅、频率等反馈给阻尼控制系统以实现阻尼的智能控制,具有灵敏度高、体积小、重量轻、动态特性好、频响快等特点。The sensor is a piezoelectric sensor, and the piezoelectric sensor is used to feed back the vibration state information of the mechanical device, such as acceleration, amplitude, frequency, etc., to the damping control system to realize intelligent control of damping. It has high sensitivity, small size, light weight, Good dynamic characteristics, fast frequency response and so on.

本实用新型的工作原理:对于压电材料,当沿着一定方向受到作用力时,不但产生机械变形,而且内部极化,表面有电荷出现,当去掉外力后,又可以恢复到原来不带电的状态,这种现象称为压电效应。相反,若在这些材料的极化方向上施加电场,电场使极化强度增强,也就是使压电材料内正负束缚电荷之间的距离增大,它会因受电场力而产生机械变形,即在该方向上伸长或缩短,当去掉外加电场后,变形会随之消失,这种现象称为逆压电效应。由于压电材料的逆压电效应,其应变与通电电压成正比。当对压电作动器层通电时,会在其两端产生电场,通过控制通电电压,改变电场强度,使压电作动器层相应的伸长或缩短,并带动阻尼材料层一起伸长或缩短,因为阻尼材料层应变改变,会导致其阻尼大小也随之改变,即通过控制压电作动器层的伸缩来控制阻尼材料层的剪切应变大小,从而实现阻尼大小的可控性,达到控制阻尼大小的目的。The working principle of the utility model: for the piezoelectric material, when it is subjected to a force along a certain direction, it will not only produce mechanical deformation, but also be internally polarized, and there will be charges on the surface. When the external force is removed, it can return to the original uncharged state. state, this phenomenon is called piezoelectric effect. On the contrary, if an electric field is applied in the polarization direction of these materials, the electric field will increase the polarization intensity, that is, the distance between the positive and negative bound charges in the piezoelectric material will increase, and it will be mechanically deformed by the electric field force, That is to say, it is elongated or shortened in this direction. When the external electric field is removed, the deformation will disappear. This phenomenon is called the inverse piezoelectric effect. Due to the inverse piezoelectric effect of piezoelectric materials, the strain is proportional to the applied voltage. When the piezoelectric actuator layer is energized, an electric field will be generated at its two ends. By controlling the energized voltage, the electric field strength will be changed, so that the piezoelectric actuator layer will be elongated or shortened accordingly, and the damping material layer will be elongated together. Or shortened, because the change of the strain of the damping material layer will cause its damping size to change accordingly, that is, the shear strain of the damping material layer can be controlled by controlling the expansion and contraction of the piezoelectric actuator layer, so as to realize the controllability of the damping size , to achieve the purpose of controlling the damping size.

本实用新型的有益效果:The beneficial effects of the utility model:

1.本实用新型将现代控制理论、计算机技术和压电材料技术相结合,在机械结构振动时,自发地改变结构阻尼,使其振动较快地衰减下来,实现对机械结构振动的智能化主动控制,减少机械系统因振动引起的损坏,保持设备的精度,延长设备的使用寿命,并抑制结构对环境产生的噪声污染、保证操作人员的身心健康,而且实用性强、可靠性高,经济性好;1. The utility model combines modern control theory, computer technology and piezoelectric material technology. When the mechanical structure vibrates, the structural damping is changed spontaneously, so that the vibration is quickly attenuated, and the intelligent active control of the mechanical structure vibration is realized. Control, reduce the damage of the mechanical system due to vibration, maintain the accuracy of the equipment, prolong the service life of the equipment, and suppress the noise pollution caused by the structure to the environment, ensure the physical and mental health of the operator, and have strong practicability, high reliability and economy good;

2.采用压电式传感器对机械装置的振动状态信息实时监测,实现阻尼的智能控制,具有灵敏度高、体积小、重量轻、动态特性好、频响快的特点;2. The piezoelectric sensor is used to monitor the vibration state information of the mechanical device in real time to realize the intelligent control of damping, which has the characteristics of high sensitivity, small size, light weight, good dynamic characteristics and fast frequency response;

3.采用NI-PCI4472板卡及Lab VIEW声音及振动工具包模块进行高精度的测量,能够快速采集、分析并记录振动数据,完全满足机械结构阻尼大小智能化控制系统对振动状态信息的采集要求;3. Using NI-PCI4472 board and Lab VIEW sound and vibration toolkit module for high-precision measurement, it can quickly collect, analyze and record vibration data, fully meeting the requirements of vibration state information collection by the intelligent control system of mechanical structure damping size ;

4.采用压电聚合物聚偏氟乙烯作为压电作动器层材料,具有较高的灵敏度和频率响应特性,通过调整测量元件与控制信号的相位以及控制信号的幅值,实现阻尼大小的智能化控制;4. The piezoelectric polymer polyvinylidene fluoride is used as the piezoelectric actuator layer material, which has high sensitivity and frequency response characteristics. By adjusting the phase of the measurement element and the control signal and the amplitude of the control signal, the damping value can be adjusted. intelligent control;

5.采用氯化丁基橡胶等高分子阻尼材料作为减振材料,能防止或减轻机械振动对设备的破坏。5. Using polymer damping materials such as chlorinated butyl rubber as vibration-absorbing materials can prevent or reduce damage to equipment caused by mechanical vibration.

附图说明Description of drawings

图1为本实用新型的结构图;Fig. 1 is a structural diagram of the utility model;

图2为本实用新型的原理图;Fig. 2 is a schematic diagram of the utility model;

图3为本实用新型的控制系统图;Fig. 3 is the control system diagram of the present utility model;

图4当结构表面压缩变形时,阻尼减小的原理图;Fig. 4 Schematic diagram of damping reduction when the structure surface is compressed and deformed;

图5当结构表面压缩变形时,阻尼增大的原理图;Fig. 5 Schematic diagram of damping increase when the structure surface is compressed and deformed;

图6当结构表面伸长变形时,阻尼减小的原理图;Fig. 6 The principle diagram of damping reduction when the structure surface is elongated and deformed;

图7当结构表面伸长变形时,阻尼增大的原理图;Fig. 7. Schematic diagram of damping increase when the structure surface is elongated and deformed;

图8为F-XLMS自适应滤波前馈主动控制算法结构图。Fig. 8 is a structure diagram of F-XLMS adaptive filter feedforward active control algorithm.

图中:1.压电作动器层,2.阻尼材料层,3.振动结构基体,4.振动传感器,5.安装有LabVIEW的计算机,6.NI-PCI4472板卡。In the figure: 1. Piezoelectric actuator layer, 2. Damping material layer, 3. Vibration structure substrate, 4. Vibration sensor, 5. Computer with LabVIEW installed, 6. NI-PCI4472 board.

具体实施方式Detailed ways

下面结合附图与实施例对本实用新型做进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.

一种机械结构阻尼大小智能化控制系统,结合图1至图8,包括压电作动器层1、阻尼材料层2、振动传感器4和阻尼控制系统,所述阻尼材料层2的下部与振动结构基体3连接、上部与压电作动器层1连接,振动传感器4与振动结构基体3下表面或上表面连接,阻尼控制系统主要包括计算机、NI-PCI4472板卡6、DAQ板卡、电荷放大器、功率放大器等,其中振动传感器4通过电荷放大器与NI-PCI4472板卡6连接,NI-PCI4472板卡6通过DAQ板卡、功率放大器与压电作动器层1连接。计算机采用安装有Lab VIEW的计算机。An intelligent control system for the damping size of a mechanical structure, with reference to Figures 1 to 8, comprising a piezoelectric actuator layer 1, a damping material layer 2, a vibration sensor 4 and a damping control system, the lower part of the damping material layer 2 is in contact with the vibration The structural base 3 is connected, the upper part is connected with the piezoelectric actuator layer 1, the vibration sensor 4 is connected with the lower surface or the upper surface of the vibration structural base 3, and the damping control system mainly includes a computer, NI-PCI4472 board 6, DAQ board, electric charge Amplifiers, power amplifiers, etc., wherein the vibration sensor 4 is connected to the NI-PCI4472 board 6 through the charge amplifier, and the NI-PCI4472 board 6 is connected to the piezoelectric actuator layer 1 through the DAQ board and the power amplifier. The computer adopts the computer installed with LabVIEW.

所述振动传感器4为压电式传感器。The vibration sensor 4 is a piezoelectric sensor.

所述阻尼控制系统硬件采用NI控制系统,软件为阻尼控制算法模块;所述阻尼控制算法模块采用F-XLMS自适应滤波前馈主动控制算法模块。所述FXLMS自适应滤波前馈主动控制算法模块包括结构特征模块C、滤波器参数模块W、比较器模块、LMS模块、第一控制通道特征模块H1、第二控制通道特征模块H2,其中结构特征模块C与比较器模块连接,滤波器参数模块W通过第一控制通道特征模块H1与比较器模块连接,比较器模块与LMS模块连接,第二控制通道特征模块H2与LMS模块连接,LMS模块与滤波器参数模块W连接,具体见图8,其中结构特征模块C是振动结构基体矩阵,滤波器参数模块W为自适应滤波器。F-XLMS自适应滤波算法利用振动传感器提取振动源的信号作为参考信号X,X分为两路,前者经结构特征模块C后得到信号d(n),d(n)与第一控制通道特征模块H1的信号经比较器处理后得到e(n);后者经第二控制通道特征模块H2后与e(n)共同作为LMS算法的输入信号,经过滤波器参数模块W后得到二次控制信号y(n),y(n)再通过第一控制通道特征模块H1处理后,得到控制系统输出信号。本实用新型中F-XLMS算法分为两种情况,一种是增大阻尼的F-XLMS算法,另一种是减少阻尼的反F-XLMS算法。前者是,当压电传感器贴于振动结构基体的下表面时,使阻尼控制系统发出的电压信号与传感器同相位,当压电传感器贴于振动结构基体的上表面时,使阻尼控制系统发出的电压信号与传感器反相位,同时让控制电压的幅值增加,压电作动器层变形幅值也就增加,阻尼材料层获得较大剪切变形,从而提高整个结构的阻尼;后者与前者相反,控制电压信号的幅值与相位,使压电作动器层变形接近于基体结构的变形,使得阻尼材料层获得最小剪切变形,从而降低整个结构的阻尼。The hardware of the damping control system adopts the NI control system, and the software is the damping control algorithm module; the damping control algorithm module adopts the F-XLMS adaptive filter feedforward active control algorithm module. The FXLMS adaptive filter feedforward active control algorithm module includes a structural feature module C, a filter parameter module W, a comparator module, an LMS module, a first control channel feature module H1, and a second control channel feature module H2, wherein the structural feature Module C is connected to the comparator module, the filter parameter module W is connected to the comparator module through the first control channel feature module H1, the comparator module is connected to the LMS module, the second control channel feature module H2 is connected to the LMS module, and the LMS module is connected to the LMS module. The filter parameter module W is connected, as shown in Fig. 8 for details, wherein the structural feature module C is the matrix matrix of the vibration structure, and the filter parameter module W is an adaptive filter. The F-XLMS adaptive filtering algorithm uses the vibration sensor to extract the signal of the vibration source as the reference signal X, and X is divided into two channels. The former obtains the signal d(n), d(n) and the characteristics of the first control channel after passing through the structural feature module C. The signal of module H1 is processed by the comparator to obtain e(n); the latter passes through the second control channel characteristic module H2 and e(n) together as the input signal of the LMS algorithm, and obtains the secondary control after passing through the filter parameter module W After the signals y(n), y(n) are processed by the first control channel characteristic module H1, the output signals of the control system are obtained. The F-XLMS algorithm in the utility model is divided into two cases, one is an F-XLMS algorithm that increases damping, and the other is an inverse F-XLMS algorithm that reduces damping. The former is that when the piezoelectric sensor is attached to the lower surface of the vibrating structure base, the voltage signal sent by the damping control system is in the same phase as the sensor, and when the piezoelectric sensor is attached to the upper surface of the vibrating structure base, the voltage signal sent by the damping control system is The phase of the voltage signal and the sensor is reversed, and at the same time, the amplitude of the control voltage increases, and the deformation amplitude of the piezoelectric actuator layer also increases, and the damping material layer obtains a larger shear deformation, thereby improving the damping of the entire structure; the latter and In contrast to the former, the amplitude and phase of the voltage signal are controlled to make the deformation of the piezoelectric actuator layer close to the deformation of the base structure, so that the damping material layer obtains the minimum shear deformation, thereby reducing the damping of the entire structure.

NI控制系统采用NI-PCI4472板卡,高精度频域测量的8通道动态信号采集卡,适用于振动传感器的信号采集。压电式传感器通过电荷放大器与NI-PCI4472板卡连接,NI-PCI4472板卡通过DAQ板卡、功率放大器与压电作动器层连接。The NI control system adopts NI-PCI4472 board card, an 8-channel dynamic signal acquisition card for high-precision frequency domain measurement, which is suitable for signal acquisition of vibration sensors. The piezoelectric sensor is connected to the NI-PCI4472 board through the charge amplifier, and the NI-PCI4472 board is connected to the piezoelectric actuator layer through the DAQ board and the power amplifier.

F-XLMS自适应滤波前馈主动控制算法模块,对于由支撑基础引起的强迫振动,当激振频率小于1.41倍的结构固有频率时,采用增大阻尼的F-XLMS算法,可以有效地控制结构振动;当激振频率大于1.41倍的结构固有频率时,采用减少阻尼的F-XLMS算法。以满足不同振动的要求:对于由支撑基础引起的强迫振动,当结构发生共振时,增加阻尼能大大降低结构的振幅;而在高频激励下,增加阻尼反而会使其振幅有所增加。当进行阻尼增大控制时,控制器控制作动器使阻尼材料层发生较大应变,而且应变越大越好;当进行阻尼减小控制时,控制器控制作动器使阻尼材料层发生较小应变,而且应变越小越好。F-XLMS adaptive filter feedforward active control algorithm module, for the forced vibration caused by the support foundation, when the excitation frequency is less than 1.41 times the natural frequency of the structure, the F-XLMS algorithm with increased damping can be used to effectively control the structure Vibration; when the excitation frequency is greater than 1.41 times the natural frequency of the structure, the F-XLMS algorithm with reduced damping is used. To meet the requirements of different vibrations: For the forced vibration caused by the supporting foundation, when the structure resonates, increasing the damping can greatly reduce the amplitude of the structure; but under high-frequency excitation, increasing the damping will increase the amplitude of the structure. When the damping increase control is performed, the controller controls the actuator to cause a large strain in the damping material layer, and the greater the strain, the better; when the damping reduction control is performed, the controller controls the actuator to cause a smaller strain in the damping material layer strain, and the less strain the better.

所述阻尼材料层采用氯化丁基橡胶、氯丁橡胶、丁腈橡胶。采用氯丁橡胶、丁腈橡胶、氯化丁基橡胶等高分子阻尼材料作为减振材料,能防止或减轻机械振动对设备的破坏。氯化丁基橡胶阻尼材料,因丁基橡胶分子链上带有许多甲基,弹性滞后较大,所以具有优越的阻尼性能,而且丁基橡胶氯化后,反应性和粘合性能明显提高。阻尼材料层贴在振动结构基体表面,压电作动器层则贴在阻尼材料层上方。The damping material layer adopts chlorinated butyl rubber, neoprene rubber and nitrile rubber. Polymer damping materials such as chloroprene rubber, nitrile rubber, and chlorinated butyl rubber are used as vibration-damping materials, which can prevent or reduce damage to equipment caused by mechanical vibration. Chlorinated butyl rubber damping material, because the butyl rubber molecular chain has many methyl groups, the elastic hysteresis is relatively large, so it has excellent damping performance, and after butyl rubber is chlorinated, the reactivity and adhesion performance are significantly improved. The damping material layer is pasted on the surface of the vibrating structure substrate, and the piezoelectric actuator layer is pasted above the damping material layer.

所述压电作动器层采用压电聚合物聚偏氟乙烯(PVDF)作为压电材料。这种材料具有较高的压电常数和机电耦合系数,因此具有较高的灵敏度和频率响应特性。该压电作动器层贴于阻尼材料层之上,压电作动器层的上下两侧通过导线分别连接到功率放大器上,阻尼控制系统发出控制信号,经功率放大器,对压电作动器层施加电场,压电材料发生逆压电效应,带动阻尼材料层一起伸长或缩短,使其发生剪切变形。当压电传感器贴于弯曲振动结构基体面板的下表面时,阻尼控制系统发出的电压信号与传感器同相位;当压电传感器贴于弯曲振动结构基体面板的上表面时,阻尼控制系统发出的电压信号与传感器反相位,这样使得高分子阻尼材料层获得较大剪切变形,从而提高整个结构的阻尼。反之,当控制信号的幅值使电压层变形接近于传感器的变形且方向相同时,使得高分子阻尼材料层获得最小剪切变形,从而降低整个结构的阻尼。所以通过调整测量原件与控制信号的相位以及控制信号的幅值,可以实现阻尼大小的智能化控制。The piezoelectric actuator layer uses piezoelectric polymer polyvinylidene fluoride (PVDF) as the piezoelectric material. This material has a high piezoelectric constant and electromechanical coupling coefficient, so it has high sensitivity and frequency response characteristics. The piezoelectric actuator layer is pasted on the damping material layer, and the upper and lower sides of the piezoelectric actuator layer are respectively connected to the power amplifier through wires. The damping control system sends a control signal, and through the power amplifier, the piezoelectric actuator When an electric field is applied to the device layer, the piezoelectric material has an inverse piezoelectric effect, which drives the damping material layer to elongate or shorten together, causing it to undergo shear deformation. When the piezoelectric sensor is attached to the lower surface of the base panel of the bending vibration structure, the voltage signal sent by the damping control system is in the same phase as the sensor; when the piezoelectric sensor is attached to the upper surface of the base panel of the bending vibration structure, the voltage signal sent by the damping control system The signal is out of phase with the sensor, so that the polymer damping material layer obtains a large shear deformation, thereby improving the damping of the entire structure. Conversely, when the magnitude of the control signal makes the deformation of the voltage layer close to that of the sensor and in the same direction, the polymer damping material layer obtains the minimum shear deformation, thereby reducing the damping of the entire structure. Therefore, by adjusting the phase of the measuring element and the control signal and the amplitude of the control signal, the intelligent control of the damping can be realized.

本实用新型的工作原理:对于压电材料,当沿着一定方向受到作用力时,不但产生机械变形,而且内部极化,表面有电荷出现,当去掉外力后,又可以恢复到原来不带电的状态,这种现象称为压电效应。相反,若在这些材料的极化方向上施加电场,电场使极化强度增强,也就是使压电材料内正负束缚电荷之间的距离增大,它会因受电场力而产生机械变形,即在该方向上伸长或缩短,当去掉外加电场后,变形会随之消失,这种现象称为逆压电效应。由于压电材料的逆压电效应,其应变与通电电压成正比。当对压电作动器层通电时,会在其两端产生电场,通过控制通电电压,改变电场强度,使压电作动器层相应的伸长或缩短,并带动阻尼材料层一起伸长或缩短,因为阻尼材料层应变改变,会导致其阻尼大小也随之改变,即通过控制压电作动器层的伸缩来控制阻尼材料层的剪切应变大小,从而实现阻尼大小的可控性,达到控制阻尼大小的目的。The working principle of the utility model: for the piezoelectric material, when it is subjected to a force along a certain direction, it will not only produce mechanical deformation, but also be internally polarized, and there will be charges on the surface. When the external force is removed, it can return to the original uncharged state. state, this phenomenon is called piezoelectric effect. On the contrary, if an electric field is applied in the polarization direction of these materials, the electric field will increase the polarization intensity, that is, the distance between the positive and negative bound charges in the piezoelectric material will increase, and it will be mechanically deformed by the electric field force, That is to say, it is elongated or shortened in this direction. When the external electric field is removed, the deformation will disappear. This phenomenon is called the inverse piezoelectric effect. Due to the inverse piezoelectric effect of piezoelectric materials, the strain is proportional to the applied voltage. When the piezoelectric actuator layer is energized, an electric field will be generated at its two ends. By controlling the energized voltage, the electric field strength will be changed, so that the piezoelectric actuator layer will be elongated or shortened accordingly, and the damping material layer will be elongated together. Or shortened, because the change of the strain of the damping material layer will cause its damping size to change accordingly, that is, the shear strain of the damping material layer can be controlled by controlling the expansion and contraction of the piezoelectric actuator layer, so as to realize the controllability of the damping size , to achieve the purpose of controlling the damping size.

当压电式传感器贴于弯曲振动结构基体下表面时,阻尼控制系统发出的电压信号与传感器同相位,并且控制信号的幅值越大效果越好;当压电式传感器贴于弯曲振动结构基体上表面时,阻尼控制系统发出的电压信号与传感器反相位,同样控制信号的幅值越大效果越好,这样使得高分子阻尼材料层获得较大剪切变形,从而提高整个结构的阻尼。反之,当控制信号的幅值使电压层变形接近于传感器的变形且方向一致时,使得高分子阻尼材料层获得最小剪切变形,从而降低整个结构的阻尼。所以,通过调整测量原件与控制信号的相位以及控制信号的幅值,可以实现阻尼大小的智能化控制。When the piezoelectric sensor is attached to the lower surface of the bending vibration structure substrate, the voltage signal sent by the damping control system is in the same phase as the sensor, and the larger the amplitude of the control signal, the better the effect; when the piezoelectric sensor is attached to the bending vibration structure substrate When the surface is on the surface, the voltage signal sent by the damping control system is out of phase with the sensor, and the greater the amplitude of the control signal, the better the effect, so that the polymer damping material layer obtains a larger shear deformation, thereby improving the damping of the entire structure. Conversely, when the magnitude of the control signal makes the deformation of the voltage layer close to the deformation of the sensor and in the same direction, the polymer damping material layer can obtain the minimum shear deformation, thereby reducing the damping of the entire structure. Therefore, by adjusting the phase of the measuring element and the control signal and the amplitude of the control signal, the intelligent control of the damping can be realized.

本装置压电作动器层极化方向为厚度方向,变形方向为长度方向,当压电作动器层上侧接电源正极,下侧接负极,即通正向电压,压电作动器层伸长;反之,当压电作动器层上侧接电源负极,下侧接正极,即通反向电压,压电作动器层收缩。The polarization direction of the piezoelectric actuator layer of this device is the thickness direction, and the deformation direction is the length direction. When the upper side of the piezoelectric actuator layer is connected to the positive pole of the power supply and the lower side is connected to the negative pole, the positive voltage is applied, and the piezoelectric actuator layer On the contrary, when the upper side of the piezoelectric actuator layer is connected to the negative pole of the power supply and the lower side is connected to the positive pole, that is, the reverse voltage is applied, and the piezoelectric actuator layer shrinks.

当振动基体发生收缩变形时,若压电作动器层通反向电压,阻尼材料层在压电作动器层带动下,与振动结构基体同方向收缩,则阻尼材料层获得较小剪切变形,此时为减小阻尼情况,见图4;若压电作动器层通正向电压,阻尼材料层在压电作动器层带动下,与振动结构基体反方向伸长,则阻尼材料层获得较大剪切变形,此时为增大阻尼情况,见图5。When the vibrating substrate shrinks and deforms, if the piezoelectric actuator layer is supplied with a reverse voltage, the damping material layer is driven by the piezoelectric actuator layer and shrinks in the same direction as the vibrating structure substrate, and the damping material layer obtains a smaller shear. Deformation, at this time to reduce the damping situation, see Figure 4; if the piezoelectric actuator layer is connected to a forward voltage, the damping material layer is driven by the piezoelectric actuator layer and elongates in the opposite direction to the vibrating structure matrix, then the damping The material layer obtains a large shear deformation, and at this time, it is the case of increasing the damping, as shown in Figure 5.

当振动结构基体发生伸长变形时,若压电作动器层通正向电压,阻尼材料层在压电作动器层带动下,与振动结构基体同方向伸长,则阻尼材料层获得较小剪切变形,此时为减小阻尼情况,见图6;若压电作动器层通反向电压,阻尼材料层在压电作动器层带动下,与振动结构基体反方向收缩,则阻尼材料层获得较大剪切变形,此时为增大阻尼情况,见图7。When the base of the vibrating structure is elongated and deformed, if the piezoelectric actuator layer is supplied with a forward voltage, the damping material layer will elongate in the same direction as the vibrating structure base driven by the piezoelectric actuator layer, and the damping material layer will obtain a higher Small shear deformation, at this time, in order to reduce the damping situation, see Figure 6; if the piezoelectric actuator layer is connected to the reverse voltage, the damping material layer will shrink in the opposite direction to the vibrating structure matrix driven by the piezoelectric actuator layer, Then the damping material layer obtains a large shear deformation, and at this time, it is the situation of increasing the damping, as shown in Fig. 7 .

本实用新型利用上述原理,当基体结构振动时,阻尼控制系统利用F-XLMS自适应滤波算法对作动器层进行控制,实现本装置阻尼大小的可控性,机械结构阻尼大小智能化控制系统的结构见图1,机械结构阻尼大小智能化控制系统的原理如图2所示,机械结构阻尼大小智能化控制系统如图3所示,机械结构阻尼大小智能化控制系统的阻尼变化原理见图4、5、6、7,采用F-XLMS自适应滤波算法框图见图8。The utility model utilizes the above-mentioned principle. When the base structure vibrates, the damping control system uses the F-XLMS adaptive filtering algorithm to control the actuator layer to realize the controllability of the damping size of the device, and the intelligent control system of the mechanical structure damping size The structure of the mechanical structure damping size intelligent control system is shown in Figure 1, the principle of the mechanical structure damping size intelligent control system is shown in Figure 2, the mechanical structure damping size intelligent control system is shown in Figure 3, and the damping change principle of the mechanical structure damping size intelligent control system is shown in Figure 4, 5, 6, 7, the block diagram of adaptive filtering algorithm using F-XLMS is shown in Figure 8.

当机械系统运转状态发生改变或环境变化时,引起系统结构振动状况发生变化,当振动传感器检测到的振动状态超出系统的振动设定值时,传感器将振动状态信息转化为电信号,经过电荷放大器,分为两路,一路作为反馈信号,经NI-PCI4472板卡送至DAQ板卡,另一路传送到阻尼控制系统的计算机,该计算机将测量值与控制目标值进行比较,并根据控制算法做出相应的处理信息,然后向功率放大器发出控制信号,通过功率放大器放大输出电压,从而使加载在压电作动器层上的电压大小改变,由于压电材料的逆压电效应,压电作动器层长度发生改变,并带动阻尼材料层一起伸缩,达到控制阻尼大小的目的。振动传感器将振动状态信息反馈给阻尼控制系统的这一过程,实现了阻尼的闭环控制。这样,便实现了整个机械结构阻尼大小的智能化控制。When the operating state of the mechanical system changes or the environment changes, the vibration state of the system structure changes. When the vibration state detected by the vibration sensor exceeds the vibration set value of the system, the sensor converts the vibration state information into an electrical signal, and passes through the charge amplifier. , divided into two channels, one as a feedback signal, which is sent to the DAQ board through the NI-PCI4472 board, and the other is sent to the computer of the damping control system. The computer compares the measured value with the control target value, and performs according to the control algorithm. The corresponding processing information is output, and then a control signal is sent to the power amplifier, and the output voltage is amplified through the power amplifier, so that the voltage loaded on the piezoelectric actuator layer changes. Due to the inverse piezoelectric effect of the piezoelectric material, the piezoelectric actuator The length of the actuator layer changes, and drives the damping material layer to expand and contract together, so as to achieve the purpose of controlling the damping size. The process in which the vibration sensor feeds back the vibration state information to the damping control system realizes the closed-loop control of damping. In this way, the intelligent control of the damping size of the entire mechanical structure is realized.

本系统采用F-XLMS自适应滤波前馈主动控制算法,就是系统根据输出信号与期望值之差,求出相应的控制修正量并对随后的输入信号进行修正,使系统的输出逐步趋于期望值。自适应滤波前馈主动控制算法可以不断调节自身参数使系统的输出自动跟踪振动信号,使复杂多变的外界环境干扰能够得到及时抑制,并且其运算量小,实现过程主要是迭代运算,这有利于编程实现其功能,减轻阻尼控制系统计算机的负担。The system adopts the F-XLMS adaptive filter feedforward active control algorithm, that is, the system calculates the corresponding control correction amount according to the difference between the output signal and the expected value, and corrects the subsequent input signal, so that the output of the system gradually tends to the expected value. The adaptive filter feed-forward active control algorithm can continuously adjust its own parameters to make the output of the system automatically track the vibration signal, so that the complex and changeable external environmental interference can be suppressed in time, and its calculation amount is small, and the implementation process is mainly iterative calculation, which is beneficial It is beneficial for programming to realize its functions, and lightens the burden of the computer of the damping control system.

上述虽然结合附图对实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.

Claims (6)

1.一种机械结构阻尼大小智能化控制系统,其特征是,所述系统包括阻尼材料层、压电作动器层、振动传感器和阻尼控制系统,所述阻尼材料层的下部与振动结构基体连接、上部与压电作动器层连接,振动传感器与振动结构基体下表面或上表面连接,阻尼控制系统主要包括计算机、NI-PCI4472板卡、DAQ板卡、电荷放大器、功率放大器,其中振动传感器通过电荷放大器与NI-PCI4472板卡连接,NI-PCI4472板卡通过DAQ板卡、功率放大器与压电作动器层连接。  1. A mechanical structure damping size intelligent control system is characterized in that the system includes a damping material layer, a piezoelectric actuator layer, a vibration sensor and a damping control system, and the bottom of the damping material layer and the vibration structure matrix Connection, the upper part is connected to the piezoelectric actuator layer, the vibration sensor is connected to the lower surface or upper surface of the vibration structure substrate, and the damping control system mainly includes a computer, NI-PCI4472 board, DAQ board, charge amplifier, power amplifier, and the vibration The sensor is connected to the NI-PCI4472 board through the charge amplifier, and the NI-PCI4472 board is connected to the piezoelectric actuator layer through the DAQ board and the power amplifier. the 2.如权利要求1所述的机械结构阻尼大小智能化控制系统,其特征是,所述阻尼材料层采用氯化丁基橡胶、或氯丁橡胶、或丁腈橡胶。  2. The intelligent control system for mechanical structure damping according to claim 1, wherein the damping material layer is made of chlorinated butyl rubber, neoprene rubber, or nitrile rubber. the 3.如权利要求1所述的机械结构阻尼大小智能化控制系统,其特征是,所述压电作动器层采用压电聚合物聚偏氟乙烯作为压电材料。  3. The intelligent control system for mechanical structure damping according to claim 1, wherein the piezoelectric actuator layer uses piezoelectric polymer polyvinylidene fluoride as the piezoelectric material. the 4.如权利要求1所述的机械结构阻尼大小智能化控制系统,其特征是,所述振动传感器为压电式传感器。  4. The intelligent control system for mechanical structure damping according to claim 1, wherein the vibration sensor is a piezoelectric sensor. the 5.如权利要求1所述的机械结构阻尼大小智能化控制系统,其特征是,所述阻尼控制系统采用阻尼控制算法模块,所述阻尼控制算法模块采用F-XLMS自适应滤波前馈主动控制算法模块,所述F-XLMS自适应滤波前馈主动控制算法模块包括结构特征模块、滤波器参数模块、比较器模块、LMS模块、第一控制通道特征模块、第二控制通道特征模块,其中结构特征模块与比较器模块连接,滤波器模块通过第一控制通道特征模块与比较器模块连接,比较器模块与LMS模块连接,第二控制通道特征模块与LMS模块连接,LMS模块与滤波器模块连接。  5. The intelligent control system for the damping size of the mechanical structure according to claim 1, wherein the damping control system adopts a damping control algorithm module, and the damping control algorithm module adopts F-XLMS adaptive filter feed-forward active control Algorithm module, the F-XLMS adaptive filter feedforward active control algorithm module includes a structural feature module, a filter parameter module, a comparator module, an LMS module, a first control channel feature module, and a second control channel feature module, wherein the structure The feature module is connected to the comparator module, the filter module is connected to the comparator module through the first control channel feature module, the comparator module is connected to the LMS module, the second control channel feature module is connected to the LMS module, and the LMS module is connected to the filter module . the 6.如权利要求5所述的机械结构阻尼大小智能化控制系统,其特征是,所述NI-PCI4472板卡与Lab VIEW声音及振动工具包模块连接。  6. The intelligent control system of mechanical structure damping size as claimed in claim 5, is characterized in that, described NI-PCI4472 plate card is connected with Lab VIEW sound and vibration toolkit module. the
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103195863A (en) * 2013-02-26 2013-07-10 青岛理工大学 Intelligent control system for mechanical structure damping

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103195863A (en) * 2013-02-26 2013-07-10 青岛理工大学 Intelligent control system for mechanical structure damping

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