CN203112850U - Waterpower micro oscillation strengthened cane juice neutral reaction device - Google Patents
Waterpower micro oscillation strengthened cane juice neutral reaction device Download PDFInfo
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- CN203112850U CN203112850U CN 201320066587 CN201320066587U CN203112850U CN 203112850 U CN203112850 U CN 203112850U CN 201320066587 CN201320066587 CN 201320066587 CN 201320066587 U CN201320066587 U CN 201320066587U CN 203112850 U CN203112850 U CN 203112850U
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Abstract
The utility model provides to a waterpower micro oscillation strengthened cane juice neutral reaction device which is applicable to a waterpower micro oscillation strengthened cane juice neutral reaction process added into a cane juice or liquid glucose clarifying technology of a sulfurous method. The device enables the flow section size of the cane juice or the liquid glucose to change during the flow process, that is, the device is a drum-type container, or a tube-type container or a drum-tube-type container with different sizes of sections, and the ratio between the cross sectional area at the small end and cross sectional area at the large end is 0.1-0.3; the cane juice or neutral juice after a sulfitation neutral reaction process enters the waterpower micro oscillation strengthened cane juice neutral reaction device for the waterpower micro oscillation strengthened cane juice neutral reaction through a pump, and then the cane juice or neutral juice is performed on a secondary heating and sedimentation process, so that the cane juice neutral reaction is strengthened, the purity of the clear juice is improved by more than 1%, the dosage of sulphur is reduced by more than 20%, the SO2 content in the clear juice and an end product is remarkably decreased, and the sulphur content of white granulated sugar is less than 10 mg/kg.
Description
Technical field
The utility model relates to a kind of sugaring device, relates in particular to a kind of clarifying plant of refine sugar process sugarcane juice or liquid glucose.
Background technology
Sugarcane juice (syrup) clarification is the key link of sugaring process, and sugarcane juice (syrup) clarifying effect is related to the consumption of quality product, sugar recovery and finings, finally has influence on the competitive power in sugar refinery.The sulfurous method clarification process that generally adopt in present sugar refinery is by adding SO
2, milk of lime and phosphoric acid, thereby form calcium sulfite precipitation and calcium phosphate precipitation the colloid in the syrup, pigment absorption are removed, thereby SO
2 And Ca (OH)
2 Neutralization reaction speed and level of response in sugarcane juice (syrup) will directly influence and mix SO in clarification of juice, decolorizing effect and the clear juice
3 2-And Ca
2+Residual quantity, and and then influence the indexs such as occurrence degree, settling velocity, purity of clear juice of " afterreaction " in post precipitation or the come-up operation, and heat transfer efficiency of evaporation equipment, incrustation situation etc., finally have influence on colour, sulphur content, the ash content of finished product white sugar, and the indexs such as energy consumption in sugar refinery.
The main process of sulfurous method sulphur clarification process is that the mixing juice after the heating is carried out the stove drying neutralization at present, carries out sedimentation or come-up after then defeco-sulfitated juice being heated; The stove drying neutralization reaction is generally aspirated vertical by injection or horizontal pipeline sugarcane juice stove drying neutralizer is finished; This stove drying neutralizer exists following main not enough: (1) sugarcane juice absorbs SO
2Speed is slow and insufficient; (2) lime and SO
2React complete inadequately; (3) calcium sulfite deposit seeds degree is inhomogeneous, and adsorptive power is lower.Therefore, the following problem of normal appearance in the production use: (1) subsequent handling sugarcane juice pH fluctuation is bigger, influences the syrup quality; (2) SO in the clear juice
2Residual quantity is big, finally causes sulphur content height in the finished product white sugar, makes the white sugar degradation; (3) the residual calcium salt content height of syrup causes product ash content height, equipment pipe incrustation serious; (4) the content height of inorganics in the syrup is made sweet rate rising thereby make, and the sugar recovery reduces; (5) because CaSO
3Particle is shaky, inhomogeneous, and absorption and settling property descend, and decolorizing effect is poor; (6) lime and SO
2Reaction is incomplete, SO
2Can not get fully absorbing and utilizing, sulfur consumption is big etc.
Summary of the invention
The technical problems to be solved in the utility model is: a kind of used waterpower micro oscillation intensified cane juice neutralization reaction device of method of the intensified cane juice neutralization reaction based on the waterpower micro oscillation is provided, sprays the vertical or horizontal pipeline sugarcane juice stove drying neutralizer of suction and finish existing problem and deficiency to solve generally to adopt in the existing stove drying neutralization reaction method.
The technical scheme that solves the problems of the technologies described above is: a kind of waterpower micro oscillation intensified cane juice neutralization reaction device, this device is one makes sugarcane juice or liquid glucose in process of flowing, the device that its flow section size changes, that is: this device is a cross-sectional area cartridge type container that causes not of uniform size or tube container or bobbin formula container, and the small end cross-sectional area is 0.1～0.3 with the ratio of big end cross-sectional area.
Its further technical scheme is: described waterpower micro oscillation intensified cane juice neutralization reaction device is that the vertical section, two ends is that flare tube, centre are the tube container of pipe, the cross-sectional area of this pipe is consistent with the small end cross-sectional area of two ends flare tube, the small end cross-sectional area of two ends flare tube is 0.1～0.3 with the ratio of big end cross-sectional area, the big end cross-sectional area equal diameters of two ends flare tube or do not wait.
Its further technical scheme or: described waterpower micro oscillation intensified cane juice neutralization reaction device is that an end is that flare tube, the other end are cylindrical tube, the centre is the bobbin formula container that 1 roundlet pipe is communicated with, the big end cross-sectional area of flare tube and the cross-sectional area of cylindrical tube are about equally, the small end cross-sectional area of flare tube is 0.1～0.3 with the ratio of big end cross-sectional area, and the cross-sectional area of little pipe is consistent with the small end cross-sectional area of flare tube.
Its further technical scheme or: described waterpower micro oscillation intensified cane juice neutralization reaction device is that an end is flare tube, the other end is the pipe body II of tubular, the centre be followed successively by the pipe body I that links to each other with the flare tube small end with and the bobbin formula container that constitutes with cylinder bodily form pipe that pipe body I links to each other with pipe body II respectively of two ends, wherein the small end cross-sectional area of flare tube is 0.1～0.3 with the ratio of big end cross-sectional area, the big end cross-sectional area of flare tube and the cross-sectional area of cylinder bodily form pipe are about equally, the cross-sectional area of pipe body I is consistent with the small end cross-sectional area of flare tube, the cross-sectional area of pipe body II
WithThe cross-sectional area of pipe body I equates or about equally.
Its further technical scheme or: described waterpower micro oscillation intensified cane juice neutralization reaction device is an integral cylindrical cartridge type container, middle being separated by cylinder bodily form dividing plate of integral cylindrical is divided into cylindrical shell I and cylindrical shell II, and the total area of the circular hole that 1-20 of having on the cylinder bodily form dividing plate connects is 0.1～0.30 of cylindrical tube cross-sectional area.
Its further technical scheme or: described waterpower micro oscillation intensified cane juice neutralization reaction device is that two ends are cylindrical tube, the centre is the bobbin formula container that 1-20 roundlet pipe is communicated with, and the total area of 1-20 roundlet pipe cross-sectional area is 0.1～0.30 of cylindrical tube cross-sectional area.
The beneficial effect of the waterpower micro oscillation intensified cane juice neutralization reaction device of the utility model is as follows:
The waterpower micro oscillation intensified cane juice neutralization reaction device of the utility model is the device supporting with the method for the waterpower micro oscillation intensified cane juice neutralization reaction of the applicant application, this device is that sugarcane juice is flowing in the process of flowing, change by the flow section size, device jumpy takes place in speed, namely when the cross section diminished, flow velocity increased; When the cross section became big, flow velocity reduced; And sugarcane juice produces in cross-wise direction and also produces violent pulse; Cause fluid to produce vibration at a high speed at microcosmos area thus, strengthened transmission and the reaction of component in the sugarcane juice; Can make mobile sugarcane juice at microcosmos area vibration at a high speed take place simultaneously, relative movement aggravation between the molecule in the sugarcane juice or particle, frictional belt attenuate, Ca
2+And SO
2 3-Precipitin reaction is accelerated, and is swift in response, fully, reduces the Ca in syrup and the finished product significantly
2+And SO
2 3-Residual quantity, the CaSO of Xing Chenging simultaneously
3Deposit seeds is even, and specific area is big, and non-sugared impurity abilities such as the pigment in the absorption sugarcane juice, colloid are strong, and the cane juice clarification effect improves.
Use the utility model waterpower micro oscillation intensified cane juice neutralization reaction device, will install before relatively with using this behind the defeco-sulfitated juice process waterpower micro oscillation intensified cane juice neutralization reaction device, have following effect:
(1) purity of clear juice improves more than 1%;
(2) lime, sulfur consumption reduce more than 20%;
(3) SO in clear juice and the finished product
2Content obviously descends, and the white sugar sulphur content is below 10mg/Kg.
Below, the technical characterictic to the waterpower micro oscillation intensified cane juice neutralization reaction device of the utility model is further described in conjunction with the accompanying drawings and embodiments.
Description of drawings
Fig. 1-1～Fig. 6-6: the utility model waterpower micro oscillation intensified cane juice neutralization reaction apparatus structure synoptic diagram:
Fig. 1-1～Fig. 1-3: one of tube container structural representation that is constituted by two ends flare tube and roundlet pipe:
Fig. 1-1: front view, Fig. 1-2: left view, the A-A sectional view of Fig. 2-3: Fig. 1-1;
Fig. 2-1～Fig. 2-3: two (band mounting flanges) of the tube container structural representation that is constituted by two ends flare tube and roundlet pipe:
Fig. 2-1: front view, Fig. 2-2: left view, the B-B sectional view of Fig. 2-3: Fig. 2-1;
Fig. 3-1～Fig. 3-3: one end is that flare tube, the other end are cylindrical tube, middle bobbin formula structure of container synoptic diagram for the connection of roundlet pipe:
Fig. 3-1: front view, Fig. 3-2: left view, the C-C sectional view of Fig. 3-3: Fig. 3-1;
Fig. 4-1～Fig. 4-3: one end is that flare tube, the other end are tubular, and the centre is the bobbin formula structure of container synoptic diagram that little pipe and cylinder bodily form pipe are communicated with:
Fig. 4-1: front view, Fig. 4-2: left view, the D-D sectional view of Fig. 4-3: Fig. 4-1;
Fig. 5-1～Fig. 5-6: integral cylindrical cartridge type waterpower micro oscillation intensified cane juice neutralization reaction apparatus structure synoptic diagram:
Fig. 5-1: front view, the left view of Fig. 5-2:5-1 (1 small sircle hole is arranged on the central dividing plate),
The E-E sectional view of Fig. 5-3:5-1;
Fig. 5-4: front view, the left view of Fig. 5-5:5-4 (4 small sircle holes are arranged on the central dividing plate),
The F-F sectional view of Fig. 5-6:5-4;
Fig. 6-1～Fig. 6-6: two ends are cylindrical tube, the middle tube container structural representation that is communicated with the roundlet pipe;
Fig. 6-1: front view, the left view of Fig. 6-2:6-1 (there is 1 little pipe the centre),
The G-G sectional view of Fig. 6-3:6-1;
Fig. 6-4: front view, the left view of Fig. 6-5:6-4 (there are 4 little pipes the centre),
The H-H sectional view of Fig. 6-6:6-4.
Embodiment
Embodiment one: a kind of waterpower micro oscillation intensified cane juice neutralization reaction device that is made of two ends flare tube and roundlet pipe.
Shown in Fig. 1-1～Fig. 2-3, this waterpower micro oscillation intensified cane juice neutralization reaction device is that vertical section, two ends is that flare tube 11,13, centre are the tube container 1 of pipe 12, the cross-sectional area of this pipe is consistent with the small end cross-sectional area of two ends flare tube, two ends flare tube 11,13 small end cross-sectional area are 0.1～0.3 with the ratio of big end cross-sectional area, the big end cross-sectional area equal diameters of two ends flare tube or do not wait, Fig. 2-1～Fig. 2-3 two ends are tubaeform pipe racks mounting flange 14.
Two: one ends of embodiment are that flare tube, the other end are cylindrical tube, the middle waterpower micro oscillation intensified cane juice neutralization reaction device that constitutes that is communicated with for the roundlet pipe.
Shown in Fig. 3-1～Fig. 3-3, described waterpower micro oscillation intensified cane juice neutralization reaction device is that an end is that flare tube 21, the other end are cylindrical tube 23, the centre is the bobbin formula container 2 that 1 roundlet pipe 22 is communicated with, the big end cross section of flare tube 21 and the cross section of cylindrical tube 23 are about equally, the small end cross-sectional area of flare tube 21 is 0.1～0.3 with the ratio of big end cross-sectional area, and the cross section of roundlet pipe 22 is consistent with the small end cross section of flare tube.
Three: one ends of embodiment are that flare tube, the other end are tubular, and the centre is that little pipe and cylinder bodily form pipe are communicated with the waterpower micro oscillation intensified cane juice neutralization reaction device that constitutes.
Shown in Fig. 4-1～Fig. 4-3, described waterpower micro oscillation intensified cane juice neutralization reaction device is that an end is flare tube 31, the other end is the pipe body II 34 of tubular, the centre be followed successively by the pipe body I 32 that links to each other with the flare tube small end with and the bobbin formula container 3 that constitutes with cylinder bodily form pipe 33 that pipe body I 32 links to each other with pipe body II 34 respectively of two ends, wherein the small end cross-sectional area of flare tube 31 is 0.1～0.3 with the ratio of big end cross-sectional area, the big end cross section of flare tube and the cross section of cylinder bodily form pipe 33 are about equally, the cross section of pipe body I 32 is consistent with the small end cross section of flare tube 31, and the cross-sectional area of pipe body II 34 equates with the cross-sectional area of pipe body I 32 or about equally.
Embodiment four: integral cylindrical cartridge type waterpower micro oscillation intensified cane juice neutralization reaction device.
Shown in Fig. 5-1～Fig. 5-6, described waterpower micro oscillation intensified cane juice neutralization reaction device is an integral cylindrical cartridge type container 4, middle being separated by cylinder bodily form dividing plate 42 of integral cylindrical is divided into cylindrical shell I 41 and cylindrical shell II 43, have the circular hole 24 of 1 perforation at cylinder bodily form dividing plate 22, (referring to Fig. 5-1～Fig. 5-3), also can be 2,3 or 4 (Fig. 5-4～Fig. 5-6), as required, also can be more, 20 of general as many as, the total area of the circular hole 24 that 1-20 of having on the cylinder bodily form dividing plate 22 connects is 0.1～0.3 of cylindrical tube cross-sectional area.
Embodiment five: two ends are the waterpower micro oscillation intensified cane juice neutralization reaction device that cylindrical tube, the middle tube container that is communicated with the roundlet pipe constitute.
Shown in Fig. 6-1～Fig. 6-6, described waterpower micro oscillation intensified cane juice neutralization reaction device is that two ends are cylindrical tube 51,53, the centre is the bobbin formula container 5 that 1-4 roundlet pipe 52 is communicated with, wherein be that 1 roundlet pipe 52 is communicated with in the middle of Fig. 6-1～Fig. 6-3 expression, be that 4 roundlet pipes 32 are communicated with in the middle of Fig. 6-4～Fig. 6-6 expression, as a kind of conversion, the quantity of middle roundlet pipe 52 can also increase or be reduced to 2,3, also can increase to 20, but the total area of each roundlet pipe 52 cross sections can only be 0.1～0.3 of cylindrical tube cross-sectional area.
The utility model waterpower micro oscillation intensified cane juice neutralization reaction device is one makes sugarcane juice or liquid glucose in process of flowing, the device that its flow section size changes, that is: this device is a cross-sectional area cartridge type container that causes not of uniform size or tube container or bobbin formula container, and the small end cross-sectional area is 0.1～0.3 with the ratio of big end cross-sectional area; Above-described embodiment two～embodiment six described various forms of waterpower micro oscillation intensified cane juice neutralization reaction devices are only listed wherein use always several; but the utility model waterpower micro oscillation intensified cane juice neutralization reaction device form is not limited only to above-mentioned several; all can implement the utility model method have a described technical characterictic of the utility model claims can make sugarcane juice or liquid glucose in process of flowing, the device that its flow section size changes all is within the protection domain of the utility model waterpower micro oscillation intensified cane juice neutralization reaction device.
Claims (6)
1. waterpower micro oscillation intensified cane juice neutralization reaction device, it is characterized in that: this device is one makes sugarcane juice or liquid glucose in process of flowing, the device that its flow section size changes, that is: this device is a cross-sectional area cartridge type container that causes not of uniform size or tube container or bobbin formula container, and the small end cross-sectional area is 0.1～0.3 with the ratio of big end cross-sectional area.
2. waterpower micro oscillation intensified cane juice neutralization reaction device according to claim 1, it is characterized in that: described waterpower micro oscillation intensified cane juice neutralization reaction device is that the vertical section, two ends is that flare tube (11,13), centre are the tube container (1) of pipe (12), the cross-sectional area of this pipe is consistent with the small end cross-sectional area of two ends flare tube, the small end cross-sectional area of two ends flare tube (11,13) is 0.1～0.3 with the ratio of big end cross-sectional area, the big end cross-sectional area equal diameters of two ends flare tube or do not wait.
3. waterpower micro oscillation intensified cane juice neutralization reaction device according to claim 1, it is characterized in that: described waterpower micro oscillation intensified cane juice neutralization reaction device is that an end is flare tube (21), the other end is cylindrical tube (23), the centre is the bobbin formula container (2) that 1 little pipe (22) is communicated with, the big end cross-sectional area of flare tube (21) and the cross-sectional area of cylindrical tube (23) are about equally, the small end cross-sectional area of flare tube (21) is 0.1～0.3 with the ratio of big end cross-sectional area, and the cross-sectional area of little pipe (22) is consistent with the small end cross-sectional area of flare tube.
4. waterpower micro oscillation intensified cane juice neutralization reaction device according to claim 1, it is characterized in that: described waterpower micro oscillation intensified cane juice neutralization reaction device is that an end is flare tube (31), the other end is the pipe body II (34) of tubular, the centre be followed successively by the pipe body I (32) that links to each other with the flare tube small end with and the bobbin formula container (3) that constitutes with cylinder bodily form pipe (33) that pipe body I (32) links to each other with pipe body II (34) respectively of two ends, wherein the small end cross-sectional area of flare tube (31) is 0.1～0.3 with the ratio of big end cross-sectional area, the big end cross-sectional area of flare tube and the cross-sectional area of cylinder bodily form pipe (33) are about equally, the cross-sectional area of pipe body I (32) is consistent with the small end cross-sectional area of flare tube (31), and the cross-sectional area of pipe body II (34) equates with the cross-sectional area of pipe body I (32) or about equally.
5. waterpower micro oscillation intensified cane juice neutralization reaction device according to claim 1, it is characterized in that: described waterpower micro oscillation intensified cane juice neutralization reaction device is an integral cylindrical cartridge type container (4), middle being separated by cylinder bodily form dividing plate (42) of integral cylindrical is divided into cylindrical shell I (41) and cylindrical shell II (43), have 1-20 circular hole (44) that connects at cylinder bodily form dividing plate (42), the total area of the circular hole (44) that 1-20 of having on the cylinder bodily form dividing plate (42) connects is 0.1～0.30 of cylindrical tube cross-sectional area.
6. waterpower micro oscillation intensified cane juice neutralization reaction device according to claim 1, it is characterized in that: described waterpower micro oscillation intensified cane juice neutralization reaction device is that two ends are cylindrical tube (51,53), the centre is 1-20 the bobbin formula container (5) that little pipe (52) is communicated with, and the total area of 1-20 little pipe (52) cross section is 0.1～0.30 of cylindrical tube cross-sectional area.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320066587 CN203112850U (en) | 2013-02-05 | 2013-02-05 | Waterpower micro oscillation strengthened cane juice neutral reaction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320066587 CN203112850U (en) | 2013-02-05 | 2013-02-05 | Waterpower micro oscillation strengthened cane juice neutral reaction device |
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| CN203112850U true CN203112850U (en) | 2013-08-07 |
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| CN 201320066587 Expired - Fee Related CN203112850U (en) | 2013-02-05 | 2013-02-05 | Waterpower micro oscillation strengthened cane juice neutral reaction device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104004862A (en) * | 2014-05-20 | 2014-08-27 | 广西农垦糖业集团红河制糖有限公司 | Cane juice neutralization reaction enhancing method based on multi-stage hydrodynamic cavitation |
| CN106011318A (en) * | 2016-06-01 | 2016-10-12 | 广西吉然科技有限公司 | Sulfur fumigation neutralizer and method for sulfur fumigation neutralization reaction by the same |
-
2013
- 2013-02-05 CN CN 201320066587 patent/CN203112850U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104004862A (en) * | 2014-05-20 | 2014-08-27 | 广西农垦糖业集团红河制糖有限公司 | Cane juice neutralization reaction enhancing method based on multi-stage hydrodynamic cavitation |
| CN106011318A (en) * | 2016-06-01 | 2016-10-12 | 广西吉然科技有限公司 | Sulfur fumigation neutralizer and method for sulfur fumigation neutralization reaction by the same |
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Granted publication date: 20130807 Termination date: 20180205 |
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