CN203110002U - Long-stripe-shaped rubber cutting machine - Google Patents

Long-stripe-shaped rubber cutting machine Download PDF

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CN203110002U
CN203110002U CN201320000501.0U CN201320000501U CN203110002U CN 203110002 U CN203110002 U CN 203110002U CN 201320000501 U CN201320000501 U CN 201320000501U CN 203110002 U CN203110002 U CN 203110002U
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frame
blade shaft
roller bearing
guide pad
gear
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王朴生
朱良飞
邱明益
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Wuxi Perun Rubber & Plastic Co Ltd
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Wuxi Perun Rubber & Plastic Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

本实用新型的长条形橡胶切料机的特点是包括:机架,机架的上部自上而下依次有呈平行状布置的刀片轴和滚轴,刀片轴和滚轴的两端均呈可转动状固定在机架上。所述刀片轴上均布有多个具有外刀刃的圆形刀片。所述滚轴的两端均伸出在机架外侧,且一个伸出端和刀片轴的一端通过齿轮啮合在一起,另一个伸出端上固定有从动轮。所述机架上在滚轴下方有电机,电机的输出端伸出在机架外侧,且与滚轴从动轮端对应,电机的输出端上固定有驱动轮,电机驱动轮与滚轴从动轮间呈联动状配合。采用该切料机,可确保切割后的长条形胶料等宽,而且几乎不需要耗费劳动力,可减少制造成本,提高生产效率。

Figure 201320000501

This utility model discloses a long strip rubber cutting machine, characterized by comprising: a frame, with blade shafts and rollers arranged in parallel from top to bottom on the upper part of the frame, both ends of which are rotatably fixed to the frame. The blade shafts are evenly distributed with multiple circular blades having external cutting edges. Both ends of the rollers extend beyond the frame, with one end meshing with one end of the blade shaft via a gear, and a driven wheel fixed to the other end. A motor is mounted on the frame below the rollers, with its output end extending beyond the frame and corresponding to the driven wheel end of the roller. A drive wheel is fixed to the motor's output end, and the motor drive wheel and the driven wheel of the roller are linked together. Using this cutting machine ensures that the cut strips of rubber are of uniform width, requires almost no labor, reduces manufacturing costs, and improves production efficiency.

Figure 201320000501

Description

长条形橡胶切料机Long strip rubber cutting machine

技术领域 technical field

本实用新型涉及一种橡胶生产设备,具体说是橡胶生产过程中用来批量切割胶料的长条形橡胶切料机。  The utility model relates to a rubber production equipment, in particular to a strip-shaped rubber cutting machine used for cutting rubber materials in batches in the rubber production process. the

背景技术 Background technique

众所周知,在橡胶制造领域中,有一种橡胶成型方式为注入式硫化成型。这种成型方式,需要预先将经过炼化的胶料切割成长条形,再将长条形胶料通过加热、挤压的方式注入到成型模具中,实施硫化成型。这种注入式的硫化成型方式,能够减少橡胶产品上的缺损和气泡,提高良品率。  As we all know, in the field of rubber manufacturing, there is a rubber molding method called injection vulcanization molding. In this molding method, the refined rubber material needs to be cut into long strips in advance, and then the long strip rubber material is injected into the molding mold by heating and extrusion for vulcanization and molding. This injection-type vulcanization molding method can reduce defects and air bubbles on rubber products and improve the yield rate. the

目前,在橡胶生产线上,对胶料实施切割作业都是采用手动方式完成,其切割过程需要借助一些特定的刀具,这些刀具可以是一般的剪刀或铡刀等,也可以是针对特定的产品专门设计的刀具。但是,这些刀具都需要借助人力去操控,因此,切割出来的长条形胶料的宽度往往是大小不一,这样会对后续注入硫化成型中的注入环节造成影响,而且这种切割方式需要耗费大量的劳动力,不仅增加了制造成本,而且还会影响生产效率。  At present, in the rubber production line, the cutting operation of the rubber material is done manually, and the cutting process requires the use of some specific knives. These knives can be general scissors or guillotines, etc., or they can be specially designed for specific products. of knives. However, these knives need to be manipulated by manpower. Therefore, the width of the cut strips of rubber is often different in size, which will affect the injection link in the subsequent injection vulcanization molding, and this cutting method requires a lot of time. A large amount of labor not only increases the manufacturing cost, but also affects the production efficiency. the

实用新型内容 Utility model content

本实用新型要解决的问题是提供一种长条形橡胶切料机,采用该切料机,可确保切割后的长条形胶料等宽,而且几乎不需要耗费劳动力,可减少制造成本,提高生产效率。  The problem to be solved by the utility model is to provide a strip-shaped rubber cutting machine, which can ensure the same width of the strip-shaped rubber material after cutting, and almost does not need to consume labor, which can reduce the manufacturing cost. Increase productivity. the

为解决上述问题,采取以下方案:  In order to solve the above problems, the following solutions are adopted:

    本实用新型的长条形橡胶切料机的特点是包括机架,机架的上部自上而下依次有呈平行状布置的刀片轴和滚轴,刀片轴和滚轴的两端均呈可转动状固定在机架上。所述刀片轴上均布有多个具有外刀刃的圆形刀片,圆形刀片与刀片轴同轴,且圆形刀片与滚轴间呈虚接触状态。所述滚轴的两端均伸出在机架外侧,且一个伸出端上固定有齿轮,另一个伸出端上固定有从动轮。所述刀片轴与滚轴齿轮端对应的一端也伸出在机架外侧,且刀片轴的该端上也固定有齿轮,刀片轴的齿轮和滚轴的齿轮啮合在一起。所述机架上在滚轴下方有电机,电机的输出端伸出在机架外侧,且与滚轴从动轮端对应,电机的输出端上固定有驱动轮,电机驱动轮与滚轴从动轮间呈联动状配合。 The strip-shaped rubber cutting machine of the utility model is characterized in that it includes a frame, and the upper part of the frame has blade shafts and rollers arranged in parallel from top to bottom in turn. Rotate shape is fixed on the frame. A plurality of circular blades with outer cutting edges are evenly distributed on the blade shaft, the circular blades are coaxial with the blade shaft, and the circular blades and the roller are in virtual contact state. Both ends of the rollers are protruded outside the frame, and a gear is fixed on one protruding end, and a driven wheel is fixed on the other protruding end. The corresponding end of the blade shaft and the roller gear end also protrudes outside the frame, and a gear is fixed on this end of the blade shaft, and the gear of the blade shaft and the gear of the roller mesh together. There is a motor below the rollers on the frame, and the output end of the motor extends out of the frame and corresponds to the end of the roller driven wheel. The output end of the motor is fixed with a driving wheel, and the motor driving wheel and the roller driven wheel There is a linkage between them.

本实用新型的进一步改进方案是所述刀片轴两端对应的机架上均有方孔,方孔上方对应的机架上均有螺孔,螺孔内均设有丝杆手柄,丝杆手柄的下端伸入在方孔内。所述刀片轴两端均设有导向块,导向块与机架方孔间呈上下滑动状配合,导向块的上端与所述丝杆手柄的下端连接在一起。这样,可以利用丝杆手柄调整刀片轴的高度,减少圆形刀片、刀片轴、滚轴或胶料因过度挤压而照成的损坏。  The further improvement scheme of the present utility model is that there are square holes on the frame corresponding to both ends of the blade shaft, and there are screw holes on the corresponding frame above the square hole, and screw handles are arranged in the screw holes. The lower end stretches in the square hole. Both ends of the blade shaft are provided with guide blocks, and the guide blocks cooperate with the square holes of the frame in an up-and-down sliding manner, and the upper ends of the guide blocks are connected with the lower ends of the screw handles. In this way, the height of the blade shaft can be adjusted by the screw handle, reducing damage to the circular blade, blade shaft, roller or rubber due to excessive extrusion. the

其中,所述导向块的上部有横向孔,横向孔上方对应的导向块上有通孔,通孔的直径与丝杆手柄上螺柱的外径相等。所述丝杆手柄的下端为倒T字形,其通过导向块的通孔和横向孔装配在导向块上。所述导向块的两侧均有纵向的凹槽,机架方孔的两侧均有纵向的凸台,导向块的凹槽与机架方孔的凸台相适配。  Wherein, the upper part of the guide block has a transverse hole, and the corresponding guide block above the transverse hole has a through hole, and the diameter of the through hole is equal to the outer diameter of the stud on the screw handle. The lower end of the screw handle is in an inverted T shape, which is assembled on the guide block through the through hole and the transverse hole of the guide block. Both sides of the guide block have longitudinal grooves, and both sides of the frame square hole have longitudinal bosses, and the grooves of the guide block are matched with the bosses of the frame square hole. the

采取上述方案,具有以下优点:  Adopting the above scheme has the following advantages:

由于本实用新型的长条形橡胶切料机的机架上部自上而下依次有刀片轴和滚轴,滚轴的下方有电机,刀片轴上均布有多个具有外刀刃的圆形刀片,且圆形刀片与滚轴间呈虚接触状态,刀片轴的一端和滚轴的一端通过齿轮相连接,滚轴另一端的从动轮与电机的驱动轮呈联动状配合。因此,只需打开电机电源,驱动轮就可带动滚轴转动,进一步带动刀片轴转动,且滚轴和刀片轴的转动方向相反,此时,将经过炼化的整片胶料从滚轴和刀片轴相向转动的一侧送入两轴之间,两轴在转动的同时,不仅可利用刀片轴上的圆形刀片实施切割作业,而且,两轴的相向转动还能带动胶料横向移动,即可实现连续的切割作业,整个切割作业几乎不需要耗费劳动力,这就减少了制造成本,提高了生产效率。另外,采用该切割机切割出来的长条形胶料的宽度完全由圆形刀片间的间距所决定,通过预先的测量和固定圆形刀片即可确保切割后的长条形胶料全部等宽。 Because the upper part of the frame of the long strip rubber cutting machine of the utility model has a blade shaft and a roller shaft sequentially from top to bottom, a motor is arranged below the roller shaft, and a plurality of circular blades with outer blades are evenly distributed on the blade shaft. , and the circular blade is in virtual contact with the roller, one end of the blade shaft is connected with one end of the roller through a gear, and the driven wheel at the other end of the roller is linked with the driving wheel of the motor. Therefore, just turn on the power of the motor, the driving wheel can drive the roller to rotate, and further drive the blade shaft to rotate, and the rotation direction of the roller and the blade shaft is opposite. The opposite rotating side of the blade shaft is sent between the two shafts. While the two shafts are rotating, not only the circular blade on the blade shaft can be used to carry out the cutting operation, but also the opposite rotation of the two shafts can drive the rubber material to move laterally. The continuous cutting operation can be realized, and the whole cutting operation hardly needs to consume labor force, which reduces the manufacturing cost and improves the production efficiency. In addition, the width of the long strips of rubber cut out by this cutting machine is completely determined by the distance between the circular blades. By pre-measurement and fixing the circular blades, it can be ensured that the long strips of rubber after cutting are all of the same width. .

附图说明 Description of drawings

图1是本实用新型的长条形橡胶切料机的结构示意图;  Fig. 1 is the structural representation of strip shape rubber cutting machine of the present utility model;

图2是图1中A-A向的示意图。 Fig. 2 is a schematic diagram of direction A-A in Fig. 1 .

具体实施方式 Detailed ways

    如图1和图2所示,本实用新型的长条形橡胶切料机包括机架1,机架1的上部自上而下依次有呈平行状布置的刀片轴3和滚轴4,刀片轴3和滚轴4的两端均呈可转动状固定在机架1上。所述刀片轴3上均布有多个具有外刀刃的圆形刀片5,圆形刀片5与刀片轴3同轴,且圆形刀片5与滚轴4间呈虚接触状态。所述滚轴4的两端均伸出在机架1外侧,且一个伸出端上固定有齿轮2,另一个伸出端上固定有从动轮7。所述刀片轴3与滚轴4齿轮端对应的一端也伸出在机架1外侧,且刀片轴3的该端上也固定有齿轮2,刀片轴3的齿轮2和滚轴4的齿轮2啮合在一起。所述刀片轴3两端对应的机架1上均有方孔11,方孔11上方对应的机架1上均有螺孔,螺孔内均设有丝杆手柄6,丝杆手柄6的下端伸入在方孔11内。所述刀片轴3两端均设有导向块13,导向块13与机架方孔11间呈上下滑动状配合,导向块13的上端与所述丝杆手柄6的下端连接在一起。所述机架1上在滚轴4下方有电机8,电机8的输出端伸出在机架1外侧,且与滚轴4从动轮端对应,电机8的输出端上固定有驱动轮9,电机驱动轮9与滚轴从动轮7间呈联动状配合。  As shown in Figures 1 and 2, the strip-shaped rubber cutting machine of the present invention includes a frame 1, and the upper part of the frame 1 has blade shafts 3 and rollers 4 arranged in parallel in sequence from top to bottom. Both ends of the shaft 3 and the roller 4 are fixed on the frame 1 in a rotatable shape. A plurality of circular blades 5 with outer cutting edges are uniformly distributed on the blade shaft 3 , the circular blades 5 are coaxial with the blade shaft 3 , and the circular blades 5 and the roller shaft 4 are in a virtual contact state. Both ends of the roller 4 protrude from the outside of the frame 1, and a gear 2 is fixed on one protruding end, and a driven wheel 7 is fixed on the other protruding end. One end corresponding to the gear end of the blade shaft 3 and the roller shaft 4 also protrudes from the outside of the frame 1, and the end of the blade shaft 3 is also fixed with a gear 2, the gear 2 of the blade shaft 3 and the gear 2 of the roller shaft 4 Mesh together. There are square holes 11 on the frame 1 corresponding to the two ends of the blade shaft 3, and there are screw holes on the frame 1 corresponding to the top of the square holes 11. Screw handles 6 are arranged in the screw holes, and screw handles 6 are arranged in the screw holes. The lower end stretches in the square hole 11. Both ends of the blade shaft 3 are provided with a guide block 13, and the guide block 13 cooperates with the frame square hole 11 in an up-and-down sliding shape, and the upper end of the guide block 13 is connected with the lower end of the screw handle 6. There is a motor 8 below the roller 4 on the frame 1, and the output end of the motor 8 stretches out from the frame 1 outside, and corresponds to the driven wheel end of the roller 4, and the output end of the motor 8 is fixed with a driving wheel 9, The motor drive wheel 9 and the roller driven wheel 7 cooperate in a linkage shape. the

其中,所述导向块13的上部有横向孔12,横向孔12上方对应的导向块13上有通孔,通孔的直径与丝杆手柄6上螺柱的外径相等。所述丝杆手柄6的下端为倒T字形,其通过导向块13的通孔和横向孔12装配在导向块13上。所述导向块13的两侧均有纵向的凹槽,机架方孔11的两侧均有纵向的凸台10,导向块13的凹槽与机架方孔11的凸台10相适配。  Wherein, the upper portion of the guide block 13 has a transverse hole 12, and the corresponding guide block 13 above the transverse hole 12 has a through hole, and the diameter of the through hole is equal to the outer diameter of the stud on the screw handle 6. The lower end of the screw handle 6 is in an inverted T shape, and it is assembled on the guide block 13 through the through hole of the guide block 13 and the transverse hole 12 . There are longitudinal grooves on both sides of the guide block 13, and longitudinal bosses 10 are arranged on both sides of the frame square hole 11, and the grooves of the guide block 13 are matched with the bosses 10 of the frame square hole 11. . the

使用时,只需打开电机8电源,驱动轮9就可带动滚轴4转动,进一步带动刀片轴3转动,且滚轴4和刀片轴3的转动方向相反,此时,将经过炼化的整片胶料从滚轴4和刀片轴3相向转动的一侧送入两轴之间,两轴在转动的同时,不仅可利用刀片轴3上的圆形刀片5实施切割作业,而且,两轴的相向转动还能带动胶料横向移动,从而实现连续的切割作业。  When in use, only need to turn on the power supply of the motor 8, the driving wheel 9 can drive the roller shaft 4 to rotate, and further drive the blade shaft 3 to rotate, and the rotation direction of the roller shaft 4 and the blade shaft 3 is opposite. The rubber material is fed into between the two shafts from the opposite side of the roller shaft 4 and the blade shaft 3. While the two shafts are rotating, not only the circular blade 5 on the blade shaft 3 can be used to perform cutting operations, but also the two shafts The opposite rotation can also drive the rubber material to move laterally, so as to realize continuous cutting operation. the

Claims (4)

1. strip rubber stock-cutter, it is characterized in that comprising frame (1), the parallel shape of being blades arranged axle (3) and roller bearing (4) are arranged from top to bottom successively at the top of frame (1), and the two ends of blade shaft (3) and roller bearing (4) all are rotary shape and are fixed on the frame (1); Be evenly equipped with a plurality of circular shear blades (5) with outer blade on the described blade shaft (3), circular shear blade (5) is coaxial with blade shaft (3), and is the tactile state of virtual connection between circular shear blade (5) and roller bearing (4); All stretch out in frame (1) outside at the two ends of described roller bearing (4), and on an external part gear (2) is arranged fixedly, and driven pulley (7) is fixedly arranged on another external part; The end that described blade shaft (3) is corresponding with roller bearing (4) gear (2) end also stretches out in frame (1) outside, and gear (2) is also fixedly arranged on this end of blade shaft (3), and the gear (2) of blade shaft (3) and the gear (2) of roller bearing (4) mesh together; Described frame (1) goes up in roller bearing (4) below motor (8), the output of motor (8) stretches out in frame (1) outside, and it is corresponding with roller bearing (4) driven pulley (7) end, driving wheel (9) is fixedly arranged on the output of motor (8), be the interlock shape between motor driving wheel (9) and roller bearing driven pulley (7) and cooperate.
2. strip rubber stock-cutter as claimed in claim 1, it is characterized in that on the frame (1) of described blade shaft (3) two ends correspondence square hole (11) being arranged all, on the frame (1) of square hole (11) top correspondence screw is arranged all, be equipped with screw handle (6) in the screw, the lower end of screw handle (6) is stretched in square hole (11); Described blade shaft (3) two ends are equipped with guide pad (13), are between guide pad (13) and frame square hole (11) to slide up and down shape and cooperate, and the lower end of the upper end of guide pad (13) and described screw handle (6) links together.
3. strip rubber stock-cutter as claimed in claim 2, transverse holes (12) is arranged at the top that it is characterized in that described guide pad (13), on the guide pad (13) of transverse holes (12) top correspondence through hole is arranged, the diameter of through hole equates with the external diameter of screw handle (6) upper stud; The lower end of described screw handle (6) is inverted T-shape, and its through hole and transverse holes (12) by guide pad (13) is assemblied on the guide pad (13).
4. strip rubber stock-cutter as claimed in claim 2, all there is groove longitudinally the both sides that it is characterized in that described guide pad (13), all there is boss (10) longitudinally the both sides of frame square hole (11), and the boss (10) of the groove of guide pad (13) and frame square hole (11) is suitable.
CN201320000501.0U 2013-01-04 2013-01-04 Long-stripe-shaped rubber cutting machine Expired - Fee Related CN203110002U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103042552A (en) * 2013-01-04 2013-04-17 无锡朴业橡塑有限公司 Rubber strip stock cutter
CN106926293A (en) * 2017-03-30 2017-07-07 佛山市高明区创奇装饰材料有限公司 A kind of sheet material corner wrapping piece one-shaper

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103042552A (en) * 2013-01-04 2013-04-17 无锡朴业橡塑有限公司 Rubber strip stock cutter
CN106926293A (en) * 2017-03-30 2017-07-07 佛山市高明区创奇装饰材料有限公司 A kind of sheet material corner wrapping piece one-shaper

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