CN203109430U - Gun-type electric resistance welding pressure protection control system - Google Patents

Gun-type electric resistance welding pressure protection control system Download PDF

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Publication number
CN203109430U
CN203109430U CN 201320097792 CN201320097792U CN203109430U CN 203109430 U CN203109430 U CN 203109430U CN 201320097792 CN201320097792 CN 201320097792 CN 201320097792 U CN201320097792 U CN 201320097792U CN 203109430 U CN203109430 U CN 203109430U
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CN
China
Prior art keywords
electric resistance
resistance welding
straight line
welding gun
line module
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Expired - Fee Related
Application number
CN 201320097792
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Chinese (zh)
Inventor
刘正国
黄江巍
刘唯
秦琴
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Taicang University Science Park Co Ltd
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Shanghai Polytechnic University
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Priority to CN 201320097792 priority Critical patent/CN203109430U/en
Application granted granted Critical
Publication of CN203109430U publication Critical patent/CN203109430U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a gun-type electric resistance welding pressure protection control system. The control system comprises a computer control system, a servo drive system and an electric resistance welding pressure protection device. The computer control system is electrically connected with the servo drive system, and the servo drive system is electrically connected with a straight line module on the electric resistance welding pressure protection device. The electric resistance welding pressure protection device comprises an electric resistance welding gun, a photoelectronic sensor sliding block fixing screw, a photoelectronic sensor sliding block, a photoelectronic sensor, an electric resistance welding gun base, a spring, a pressure sensor, a straight line module sliding platform, the straight line module and a base. Welding parameters of the electric resistance welding gun are set through a computer. When welding is conducted, the electric resistance welding gun is pressed towards a connecting piece and a wire by the computer through servo drive and the straight line module, and pressure values are collected through the pressure sensor in real time and are compared with a set value continuously. When the set value is reached, the computer controls the servo drive and the straight line module to ensure that the electric resistance welding gun is drawn back and reset.

Description

A kind of rifle formula electric resistance welding pressure protect control system
Technical field
The utility model relates to a kind of control system; relate in particular to and a kind ofly can welding pressure be set as required and weld automatically; guarantee the welding pressure precision; and has pressure protect; both can be used for the automatic welding of single solar cell piece, also can be used for the whole solar battery array rifle formula electric resistance welding pressure protect control system of welding automatically.
Background technology
Need and draw lead with the positive and negative output brace of some solar modules when solar battery array is produced welds by electric resistance welding; in order to guarantee welding quality; require controlled, adjustable to welding pressure on the technology; the present domestic manually-operated of mostly adopting; be difficult to guarantee the uniformity of welding pressure precision and welding quality; solar battery array production needs and can weld automatically according to welding pressure is set; guarantee the welding pressure precision, and have the rifle formula electric resistance welding pressure protect control system of pressure protect.
The utility model content
At the problems referred to above; main purpose of the present utility model is to provide a kind of and can welding pressure be set as required and welds automatically; guarantee the welding pressure precision; and has pressure protect; both can be used for the automatic welding of single solar cell piece, also can be used for the whole solar battery array rifle formula electric resistance welding pressure protect control system of welding automatically.
The utility model solves above-mentioned technical problem by following technical proposals: a kind of rifle formula electric resistance welding pressure protect control system, and described rifle formula electric resistance welding pressure protect control system comprises computer control system, servo drive system and electric resistance welding pressure protective device;
Described electric resistance welding pressure protective device comprises that electric resistance welding welding gun, photoelectric sensor slide block decide screw, photoelectric sensor slide block, photoelectric sensor, Resistance Welding gun platform, spring, pressure sensor, straight line module slide unit, straight line module, base;
Described Resistance Welding gun platform, photoelectric sensor, pressure sensor are installed on the straight line module slide unit; Straight line module slide unit is driven along straight line module front and back straight line by computer servo and moves; The electric resistance welding welding gun is installed in the Resistance Welding gun platform, but straight line moves before and after the relative resistance weldering welding gun seat, and described spring is equipped with in electric resistance welding welding gun back, and described both ends of the spring contacts with pressure sensor with the electric resistance welding welding gun respectively; The photoelectric sensor slide block is fixed on the electric resistance welding welding gun by photoelectric sensor slide block screw, and described straight line module is fixedly mounted on the base;
Described computer control system and servo drive system are electrically connected, and described servo drive system is electrically connected with the straight line module.
In specific embodiment of the utility model: described photoelectric sensor is U-shaped groove photoelectric sensor.
Positive progressive effect of the present utility model is: the rifle formula electric resistance welding pressure protect control system that the utility model provides is simple in structure, easy to adjust, practical reliable, the welding process automation.Can welding pressure be set as required and weld automatically, guarantee the welding pressure precision, and have pressure protect, the utility model both can be used for the automatic welding of single solar cell piece, also can be used for the automatic welding of whole solar battery array.
Description of drawings
Fig. 1 is the rifle formula electric resistance welding pressure protective device structural representation that the utility model provides.
Fig. 2 is rifle formula electric resistance welding pressure protect control system block diagram.
Fig. 3 is the utility model welding operation flow chart.
The specific embodiment
Provide the utility model preferred embodiment below in conjunction with accompanying drawing, to describe the technical solution of the utility model in detail.
The rifle formula electric resistance welding pressure protect control system that the utility model provides comprises computer control system, servo drive system and electric resistance welding pressure protective device; Fig. 1 is the rifle formula electric resistance welding pressure protective device structural representation that the utility model provides.As shown in Figure 1, the electric resistance welding pressure protective device comprises that electric resistance welding welding gun 4, photoelectric sensor slide block decide screw 5, photoelectric sensor slide block 6, U-shaped groove photoelectric sensor 7, Resistance Welding gun platform 8, spring 9, pressure sensor 10, straight line module slide unit 11, straight line module 12, base 13.
Resistance Welding gun platform 8, U-shaped groove photoelectric sensor 7, pressure sensor 10 are installed on the straight line module slide unit 11; Straight line module slide unit 11 is driven by computer servo and moves along straight line module 12 front and back straight lines; Electric resistance welding welding gun 4 is installed in the Resistance Welding gun platform 8, moves but relative resistance welds welding gun seat 8 front and back straight lines, and described spring 9 is equipped with in electric resistance welding welding gun 4 back, and described spring 9 two ends contact with pressure sensor 10 with electric resistance welding welding gun 4 respectively; Photoelectric sensor slide block 6 is fixed on the electric resistance welding welding gun 4 by photoelectric sensor slide block screw 5, and straight line module 12 is fixedly mounted on the base 13; Computer control system and servo drive system are electrically connected, and described servo drive system is electrically connected with straight line module 12.
Fig. 2 is rifle formula electric resistance welding pressure protect control system block diagram, and Fig. 3 is the welding operation flow chart.Computer at first carries out the welding process parameter setting by the electric resistance welding welding gun of RS232, the welding computer-chronograph passes through servo-drive, the straight line module makes the electric resistance welding welding gun press to brace 2 and lead 3(such as Fig. 1), computer passes through pressure sensor, the A/D plate is gathered the real-time pressure value, and with pressure acquisition value and the value of setting do not compare, the pressure acquisition value reaches the welding pressure value of setting, the computer control servo-drive, the straight line module retreats the electric resistance welding welding gun to reset computer, servo-drive, the electric resistance welding pressure protective device, pressure sensor constitutes close loop control circuit; The electric resistance welding welding gun brace and lead are exerted pressure weld in, computer is constantly sought the I/O signal of reading photoelectric sensor, if pressure sensor lost efficacy in the welding process, as long as the photoelectric sensor slide block that is installed on the electric resistance welding welding gun enters U-shaped groove photoelectric sensor, output I/O signal, in a single day computer gets access to the I/O signal and controls servo-drive, straight line module immediately and the electric resistance welding welding gun is retreated reset, avoided the electric resistance welding welding gun to move ahead always, caused solar cell brace, solar battery array substrate 1(such as Fig. 1) damage.
Resistance Welding gun platform 8, U-shaped groove photoelectric sensor 7, pressure sensor 10 are installed on the straight line module slide unit 11; Straight line module slide unit 11 is driven and can be moved along straight line module 12 front and back straight lines by computer servo; Electric resistance welding welding gun 4 is installed in the Resistance Welding gun platform 8, but relative resistance weldering welding gun seat 8 front and back straight lines move, spring 9 is equipped with in electric resistance welding welding gun 4 back, spring 9 two ends contact with pressure sensor 10 with electric resistance welding welding gun 4 respectively, touch brace 2 and lead 3 when electric resistance welding welding gun 3 during welding, will be subjected to resistance and compress spring 9, thereby make pressure sensor 10 that force signal output be arranged, electric resistance welding welding gun 4 continues to move ahead, and pressure can strengthen, and welding is just implemented under the pressure of regulation; Photoelectric sensor slide block 6 is fixed on the electric resistance welding welding gun 4 by photoelectric sensor slide block screw 5, its position will be adjusted according to the maximum weld pressure that allows, be that straight line module slide unit 11 moves ahead, when electric resistance welding welding gun 4 does not touch brace 2 and lead 3, photoelectric sensor slide block 6 does not enter in the U-shaped groove of U-shaped groove photoelectric sensor 7, photoelectric sensor slide block 6 and U-shaped groove photoelectric sensor 7 relative positions are constant, when electric resistance welding welding gun 4 touches brace 2 and lead 3, straight line module slide unit 11 moves ahead and is obstructed, straight line module slide unit 11 continues to move ahead, move behind the electric resistance welding welding gun 4 relative resistances weldering welding gun seat 8, compression spring 9, pressure increases, the photoelectric sensor slide block 8 that is fixed on the electric resistance welding welding gun 8 is close towards the U-shaped groove photoelectric sensor 7 that is fixed on the straight line module slide unit 11, up to maximum pressure, adjust photoelectric sensor slide block 6 just in time by the U-shaped groove of U-shaped groove photoelectric sensor 7, export photosignal.
The rifle formula electric resistance welding pressure protect control system that the utility model provides is simple in structure, easy to adjust, practical reliable, the welding process automation.Can welding pressure be set as required and weld automatically, guarantee the welding pressure precision, and have pressure protect, the utility model both can be used for the automatic welding of single solar cell piece, also can be used for the automatic welding of whole solar battery array.
More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications; these changes and improvements all fall in claimed the utility model scope, and the claimed scope of the utility model is defined by appending claims and equivalent thereof.

Claims (2)

1. rifle formula electric resistance welding pressure protect control system, it is characterized in that: described rifle formula electric resistance welding pressure protect control system comprises computer control system, servo drive system and electric resistance welding pressure protective device;
Described electric resistance welding pressure protective device comprises that electric resistance welding welding gun, photoelectric sensor slide block decide screw, photoelectric sensor slide block, photoelectric sensor, Resistance Welding gun platform, spring, pressure sensor, straight line module slide unit, straight line module, base;
Described Resistance Welding gun platform, photoelectric sensor, pressure sensor are installed on the straight line module slide unit; Straight line module slide unit is driven along straight line module front and back straight line by computer servo and moves; The electric resistance welding welding gun is installed in the Resistance Welding gun platform, but straight line moves before and after the relative resistance weldering welding gun seat, and described spring is equipped with in electric resistance welding welding gun back, and described both ends of the spring contacts with pressure sensor with the electric resistance welding welding gun respectively; The photoelectric sensor slide block is fixed on the electric resistance welding welding gun by photoelectric sensor slide block screw, and described straight line module is fixedly mounted on the base;
Described computer control system and servo drive system are electrically connected, and described servo drive system is electrically connected with the straight line module.
2. rifle formula electric resistance welding pressure protect control system according to claim 1, it is characterized in that: described photoelectric sensor is U-shaped groove photoelectric sensor.
CN 201320097792 2013-03-04 2013-03-04 Gun-type electric resistance welding pressure protection control system Expired - Fee Related CN203109430U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320097792 CN203109430U (en) 2013-03-04 2013-03-04 Gun-type electric resistance welding pressure protection control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320097792 CN203109430U (en) 2013-03-04 2013-03-04 Gun-type electric resistance welding pressure protection control system

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CN203109430U true CN203109430U (en) 2013-08-07

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103111746A (en) * 2013-03-04 2013-05-22 上海第二工业大学 Gun type electric resistance welding pressure protecting control system and control method
CN104833448A (en) * 2015-05-13 2015-08-12 吴中区横泾嘉运模具厂 Double-position pressure sensor for test
CN105004265A (en) * 2015-05-13 2015-10-28 吴中区横泾嘉运模具厂 Mechanical dual-test head mechanism of test dual-position pressure inductor
CN106984888A (en) * 2017-04-11 2017-07-28 上乘精密科技(苏州)有限公司 A kind of argon arc welding board self-checking device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103111746A (en) * 2013-03-04 2013-05-22 上海第二工业大学 Gun type electric resistance welding pressure protecting control system and control method
CN104833448A (en) * 2015-05-13 2015-08-12 吴中区横泾嘉运模具厂 Double-position pressure sensor for test
CN105004265A (en) * 2015-05-13 2015-10-28 吴中区横泾嘉运模具厂 Mechanical dual-test head mechanism of test dual-position pressure inductor
CN106984888A (en) * 2017-04-11 2017-07-28 上乘精密科技(苏州)有限公司 A kind of argon arc welding board self-checking device

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C14 Grant of patent or utility model
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ASS Succession or assignment of patent right

Owner name: SHANGHAI SECOND POLYTECHNIC UNIVERSITY ASSET MANAG

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Address after: 200041 No. 80, Jingan District, Shanghai, North Shaanxi Road

Patentee after: SHANGHAI SECOND POLYTECHNIC UNIVERSITY, ASSETS MANAGEMENT CO., LTD.

Address before: 201209 Shanghai City, Pudong New Area Jinhai Road No. 2360

Patentee before: Shanghai No.2 Polytechnic Univ.

ASS Succession or assignment of patent right

Owner name: TAICANG UNIVERSITY SCIENCE AND TECHNOLOGY PARK CO.

Free format text: FORMER OWNER: SHANGHAI SECOND POLYTECHNIC UNIVERSITY ASSET MANAGEMENT CO., LTD.

Effective date: 20140904

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Effective date of registration: 20140904

Address after: Taicang City, Suzhou City, Jiangsu Province town of Lu Jianxiong science 215411

Patentee after: Taicang University Science Park Co., Ltd.

Address before: 200041 No. 80, Jingan District, Shanghai, North Shaanxi Road

Patentee before: SHANGHAI SECOND POLYTECHNIC UNIVERSITY, ASSETS MANAGEMENT CO., LTD.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130807

Termination date: 20180304