CN203103025U - Novel wire rod supply device of medium high-speed braiding machine - Google Patents
Novel wire rod supply device of medium high-speed braiding machine Download PDFInfo
- Publication number
- CN203103025U CN203103025U CN 201320066143 CN201320066143U CN203103025U CN 203103025 U CN203103025 U CN 203103025U CN 201320066143 CN201320066143 CN 201320066143 CN 201320066143 U CN201320066143 U CN 201320066143U CN 203103025 U CN203103025 U CN 203103025U
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- ratchet
- spring
- guide wheel
- wire rod
- fixed
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Abstract
The utility model discloses a novel wire rod supply device of a medium high-speed braiding machine. The novel wire rod supply device is composed of a bracket, a tension control mechanism, a thread breakage alarm mechanism and thread guide wheels, wherein the tension control mechanism is composed of a ratchet wheel, a pallet, a pallet fixing shaft, a pallet tension spring, a bowl mandrel, a planar volute spring, a toothed rotary sleeve, a constant speed curve cam, a small guide wheel, a small guide wheel shaft, a toothed snap-gauge, a snap-gauge fixing shaft, a snap-gauge torsion spring, an eccentric fixing block and a tension plate; and the thread breakage alarm mechanism is composed of a horizontal guide wheel, an alarm plate, a spring draw bar and an alarm torsion spring. The novel wire rod supply device has the advantages that according to the tension control mechanism combined by the ratchet wheel, the pallet and the planar volute spring, the ratchet wheel and the pallet replace a brake pad, and thus pay-off tension is more stable when the novel wire rod supply device is used for a long period of time; the planar volute spring can provide larger torsion in a small mounting space so as to achieve large-range pay-off tension; and the toothed rotary sleeve is arranged to adjust the torsion of the planar volute spring, and thus tension adjustment is more accurate. Moreover, a miniature bearing is arranged on each movement part, so that the novel wire rod supply device has the advantages of being compact in overall structure and flexible in operation.
Description
Technical field
The utility model relates to a kind of new-type wire rod feedway of medium-sized high-speed knitter, belongs to electric wire manufacturing equipment field.
Background technology
Medium-sized high-speed knitter mainly is applicable to the outer plexiform layer braiding of various cables such as data communication cable, control cable, digital cable, audio cable, and employed braided wires normally line directly is wire or the nonmetal wire of 0.08~0.20mm.This requires the supporting wire rod feedway of medium-sized high-speed knitter to have stable in a big way laying tension, and tension force is precisely adjustable, easy to operate, compact conformation.But the structure that the wire rod feedway of existing medium-sized high-speed knitter adopts brake block and torsionspring to make up, braided wires overcomes torsionspring torsion during work, makes the brake block unwrapping wire that gets loose.But when using for a long time, the brake block wearing and tearing diminish laying tension gradually, need operating personnel to adjust laying tension at any time; And the torque range that a kind of torsionspring of specification produces is less, large-scale laying tension can't be provided, can not realize when medium-sized high-speed knitter uses the polytype braided wires that to the requirement of laying tension, the torsionspring that needs to change corresponding specification at dissimilar braided wires just can meet the demands in actual production.Above-mentioned defective has had a strong impact on the production efficiency and the product quality of electric wire producer.
Summary of the invention
The utility model provides a kind of stable in a big way laying tension that has, and tension force is precisely adjustable, be quick on the draw, the new-type wire rod feedway of the medium-sized high-speed knitter of easy to operate, compact conformation.
The utility model is achieved by the following technical solution: a kind of new-type wire rod feedway of medium-sized high-speed knitter, its major technique feature is that it is by support, tension control mechanism, stubble warning device mechanism and mistake wire carrier constitute, described tension control mechanism is by ratchet, ratchet, the ratchet fixed axis, the ratchet extension spring, the bowl-type mandrel, plane scroll spring, band tooth revolving sleeve, the curve of equal velocity cam, little guide wheel, little guide wheel shaft, the profile of tooth clamp, the clamp fixed axis, the clamp torsion spring, eccentric fixed block and drag board constitute, ratchet is fixed on the support through the ratchet fixed axis, be subjected to ratchet extension spring effect to hook ratchet, the bowl-type mandrel is fixed on the support, little guide wheel, little guide wheel shaft, the profile of tooth clamp, the clamp fixed axis, the clamp torsion spring, eccentric fixed block is loaded on the curve of equal velocity cam, band tooth revolving sleeve is enclosed within on the bowl-type mandrel, cylindrical fixed constant velocity curve cam, plane scroll spring is loaded in the bowl-type chamber of bowl-type mandrel, one end is fixed on the bowl-type mandrel, the other end is fixed on the band tooth revolving sleeve, drag board through bearing fixing on support, one end is equipped with bearing and fits with the curve of equal velocity cam, and the other end withstands the screw on the ratchet;
Described stubble warning device mechanism is made of horizontal guide wheel, alarm board, spring pull bar and warning torsion spring; Horizontal guide wheel and alarm board are connected on the frame with same screw; Warning torsion spring one end blocks frame, and an end blocks alarm board; Spring pull bar one end links to each other with the curve of equal velocity cam, and an end links to each other with alarm board;
Described wire carrier, little guide wheel, horizontal guide wheel excessively all are equipped with miniature bearing.
The utility model is made up of support, tension control mechanism, stubble warning device mechanism and mistake wire carrier.Tension control mechanism is made up of ratchet, ratchet, ratchet fixed axis, ratchet extension spring, bowl-type mandrel, plane scroll spring, band tooth revolving sleeve, curve of equal velocity cam, little guide wheel, little guide wheel shaft, profile of tooth clamp, clamp fixed axis, clamp torsion spring, eccentric fixed block and drag board.Stubble warning device mechanism is made up of horizontal guide wheel, alarm board, spring pull bar and warning torsion spring.Its characteristic point in:
1. adopt the tension control mechanism of click and plane scroll spring combination.Click replaces brake block, and laying tension is more stable when long-term the use; And plane scroll spring can provide bigger torsion in less installing space, realizes large-scale laying tension; Be provided with band tooth revolving sleeve and regulate plane scroll spring torsion, make tension adjustment more accurate.
2. each motive position is equipped with miniature bearing, makes compact overall structure, goes slick.
Description of drawings:
Fig. 1 is the utility model left view.
Fig. 2 is the utility model front view.
Fig. 3 is the utility model right view.
Embodiment:
Explanation that the utility model will be further described in conjunction with the accompanying drawings:
The utility model is made up of support 1, tension control mechanism, stubble warning device mechanism and mistake wire carrier.See accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, tension control mechanism of the present utility model is made up of ratchet 12, ratchet 11, ratchet fixed axis 13, ratchet extension spring 14, bowl-type mandrel 38, plane scroll spring 39, band tooth revolving sleeve 36, curve of equal velocity cam 34, little guide wheel 23, little guide wheel shaft 21, profile of tooth clamp 33, clamp fixed axis 27, clamp torsion spring 26, eccentric fixed block 32 and drag board 28.Ratchet 11 is fixed on the support 3 through ratchet fixed axis 13, is subjected to ratchet extension spring 14 effects to hook ratchet 12.Bowl-type mandrel 38 is fixed on the support 3.Little guide wheel 23, little guide wheel shaft 21, profile of tooth clamp 33, clamp fixed axis 27, clamp torsion spring 26, eccentric fixed block 32 are loaded on the curve of equal velocity cam 34.Band tooth revolving sleeve 36 is enclosed within on the bowl-type mandrel 38 cylindrical fixed constant velocity curve cam 34.Plane scroll spring 39 is loaded in the bowl-type chamber of bowl-type mandrel 38, and an end is fixed on the bowl-type mandrel 38, and the other end is fixed on the band tooth revolving sleeve 36.Drag board 28 is fixed on the support 3 through bearing 35, and an end is equipped with bearing 25 and fits with curve of equal velocity cam 34, and the other end withstands the screw on the ratchet 11.During normal the braiding, braided wires on the drum 1 such as the tension of accompanying drawing 2 threading, when tension force on the line during greater than default tension force, curve of equal velocity cam 34 is resisted plane scroll spring 39 torsion and is rotated, promote drag board 28 swings, drive ratchet 11 and overcome the swing of ratchet extension spring 14 pulling force, make the unwrapping wire braiding that gets loose of ratchet 12 and ratchet 11.When tension force was less than default tension force on the line behind the unwrapping wire, constant speed curve cam 34 was toward back rotation under plane scroll spring 39 twisting forces, and ratchet 11 backswing under ratchet extension spring 14 tension makes ratchet 12 and ratchet 11 engagements, and unwrapping wire stops.Under this goes round and begins again action, finish the unwrapping wire braiding of stablizing under the tension force.
When presetting tension force, see accompanying drawing 2, accompanying drawing 3, unclamp and rotate eccentric fixed block 32, outwards swing profile of tooth clamp 33 again and throw off with band tooth revolving sleeve 36, rotating band tooth revolving sleeve 36 is adjusted plane scroll spring 39 to the pre-torsion that is fit to, swing profile of tooth clamp 33, with 36 engagements of band tooth revolving sleeve, and rotate and fixing eccentric fixed block 32, make it to withstand profile of tooth clamp 33.Because of plane scroll spring 39 has the advantages that to store more energy in smaller volume, be fit to very much of the requirement of the wire rod feedway of medium-sized high-speed knitter to this type of spring.And regulate plane scroll spring 39 with band tooth revolving sleeve 36, it is more accurate that laying tension is regulated.
Stubble warning device of the present utility model mechanism is made up of horizontal guide wheel 55, alarm board 53, spring pull bar 51 and warning torsion spring 52.See accompanying drawing 2, horizontal guide wheel 55 and the same screw of alarm board 53 usefulness are connected on the frame 3.Warning torsion spring 52 1 ends block frame 3, one ends and block alarm board 53.Spring pull bar 51 1 ends link to each other with curve of equal velocity cam 34, and an end links to each other with alarm board 53.During normal unwrapping wire, alarm board 53 is inclined at warning torsion spring 52 twisting force lower swings; When fracture of wire, curve of equal velocity cam 34 returns starting point under plane scroll spring 39 twisting forces, drive spring pull bar 51 promotion alarm boards 53 overcome warning torsion spring 52 torsion and are erectility, touch the external sensing chip of high-speed knitter, reach the purpose of stubble warning device.
Claims (3)
1. the new-type wire rod feedway of a medium-sized high-speed knitter, it is characterized in that it is by support (1), tension control mechanism, stubble warning device mechanism and mistake wire carrier constitute, described tension control mechanism is by ratchet (12), ratchet (11), ratchet fixed axis (13), ratchet extension spring (14), bowl-type mandrel (38), plane scroll spring (39), band tooth revolving sleeve (36), curve of equal velocity cam (34), little guide wheel (23), little guide wheel shaft (21), profile of tooth clamp (33), clamp fixed axis (27), clamp torsion spring (26), eccentric fixed block (32) and drag board (28) constitute, ratchet (11) is fixed on the support (3) through ratchet fixed axis (13), be subjected to ratchet extension spring (14) effect to hook ratchet (12), bowl-type mandrel (38) is fixed on the support (3), little guide wheel (23), little guide wheel shaft (21), profile of tooth clamp (33), clamp fixed axis (27), clamp torsion spring (26), eccentric fixed block (32) is loaded on the curve of equal velocity cam (34), band tooth revolving sleeve (36) is enclosed within on the bowl-type mandrel (38), cylindrical fixed constant velocity curve cam (34), plane scroll spring (39) is loaded in the bowl-type chamber of bowl-type mandrel (38), one end is fixed on the bowl-type mandrel (38), the other end is fixed on the band tooth revolving sleeve (36), drag board (28) is fixed on the support (3) through bearing (35), one end is equipped with bearing (25) and fits with curve of equal velocity cam (34), and the other end withstands the screw on the ratchet (11).
2. the new-type wire rod feedway of a kind of medium-sized high-speed knitter as claimed in claim 1 is characterized in that described stubble warning device mechanism is made of horizontal guide wheel (55), alarm board (53), spring pull bar (51) and warning torsion spring (52); Horizontal guide wheel (55) and alarm board (53) are connected on the frame (3) with same screw; Warning torsion spring (52) one ends block frame (3), and an end blocks alarm board (53); Spring pull bar (51) one ends link to each other with curve of equal velocity cam (34), and an end links to each other with alarm board (53).
3. the new-type wire rod feedway of a kind of medium-sized high-speed knitter as claimed in claim 1 is characterized in that described wire carrier (30,40), little guide wheel (23), horizontal guide wheel (55) excessively all are equipped with miniature bearing (31,41,22,54).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201320066143 CN203103025U (en) | 2013-02-05 | 2013-02-05 | Novel wire rod supply device of medium high-speed braiding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201320066143 CN203103025U (en) | 2013-02-05 | 2013-02-05 | Novel wire rod supply device of medium high-speed braiding machine |
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CN203103025U true CN203103025U (en) | 2013-07-31 |
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CN 201320066143 Expired - Lifetime CN203103025U (en) | 2013-02-05 | 2013-02-05 | Novel wire rod supply device of medium high-speed braiding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103515030A (en) * | 2013-10-09 | 2014-01-15 | 中江县凯讯电子有限公司 | Wire stranding machine tensioning device facilitating adjustment of extending length of wire stranding rod |
-
2013
- 2013-02-05 CN CN 201320066143 patent/CN203103025U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103515030A (en) * | 2013-10-09 | 2014-01-15 | 中江县凯讯电子有限公司 | Wire stranding machine tensioning device facilitating adjustment of extending length of wire stranding rod |
CN103515030B (en) * | 2013-10-09 | 2016-01-20 | 中江县凯讯电子有限公司 | Be convenient to the stranding machine take-up device regulating twisted wire bar extension elongation |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20130731 |